Volvo Penta D11 Operator'S Manual Download

Page: 1 / 108

OPERATOR’S MANUAL

D11

Summary of Contents for D11

Page 1: ...OPERATOR S MANUAL D11 ...

Page 2: ...formular i slutningen af bo gen Alle oplysninger gemmes internt hos AB Volvo Penta og overgives ikke til tredje part Tämän ohjekirjan suomenkielisen version voi tilata veloituksetta 12 kuukauden sisällä toimituksesta internetistä postin kautta tai faksilla Katso tilauslomake kirjan lopusta AB Volvo Penta tallentaa kaikki tiedot sisäisesti eikä niitä luovuteta kolmannelle osapuolelle Pode se encome...

Page 3: ...ments and Controls 11 Optional 24 Starting 28 Operation 32 Engine Shutdown 36 Fault Handling 39 Fault Code Register 44 In Case of Emergency 55 Maintenance Schedule 57 Maintenance 60 Storage 86 Calibration and Settings 88 Technical Data 96 Alphabetical index 103 1 ...

Page 4: ...ughly and consider the advice we give on running and maintenance before your maiden voyage so that you will be ensured of fulfilling your expectations Please pay attention to the safety instructions contained in the manual As owner of a Volvo Penta marine engine we would also like to welcome you to a worldwide network of dealers and service workshops to assist you with technical advice service req...

Page 5: ...ave the following order of priority DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious personal injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate personal injury IMPORTANT Indicates a situation which if not...

Page 6: ... cause the regulation rod to bind and the engine will over rev entailing a strong risk of personal injury and machinery damage Daily checks Make it a habit to give the engine and engine bay a visual check before driving before starting the engine and after operation when you have stopped the engine This helps you to quickly discover whether any leakage of fuel coolant oil or any other abnormal eve...

Page 7: ...try taking down opening the hood or modifying it in some other manner Ask your boat dealer for advice about the best solution for your particular boat Remember Safety equipment Life jackets for everybody aboard communication equipment emergency rockets approved fire extinguisher first aid kit life buoy anchor paddle torches etc Spare parts and tools Impeller fuel filters fuses tape hose clamps eng...

Page 8: ...hen be required in order to maintain the correct balance and make the engine safe to handle Never carry out work on an engine suspended on a hoist Before starting the engine Reinstall all protective parts removed during service operations before starting the engine Check that no tools or other items have been left on the engine Never start a turbocharged engine without installing the air cleaner A...

Page 9: ...n or a coolant hose disconnected open the cool ant filler cap carefully and slowly to release pressure before removing the cap completely Note that the coolant may still be hot and can cause burns Lubrication system Hot oil can cause burns Avoid skin contact with hot oil Ensure that the lubrication system is not under pressure before commencing work on it Never start or operate the engine with the...

Page 10: ...ent in a safe manner before you cast off on your maiden voyage Always have the Operator s Manual available Store it safely and do not forget to hand it over to the next owner if you sell your boat The Operator s Manual describes the engine and equipment sold by Volvo Penta The illustrations in this book covers several varieties and might differ the essential information is always correct though In...

Page 11: ...t devel opment Volvo Penta has a wide engine programme these days where considerable progress has been made in reducing exhaust fumes fuel consumption engine noise etc We hope that you will be want to preserve these val ues Always observe the advice in the instruction book about fuel grades operation and maintenance to avoid unnecessary environmental impact Please contact your Volvo Penta dealer i...

Page 12: ... and injectors must always be done by an authorised Volvo Penta workshop The engine must not be converted or modified except for the accessories and service kits which Volvo Penta has approved for the engine Installation changes to the exhaust pipe and engine air inlet ducts must not be done No seals may be broken by unauthorised personnel The general advice in the Operator s manual about operatio...

Page 13: ...eople S Stop position 0 The key can be inserted or removed I Operating position System voltage is connected II Not used III Start position Start motor is engaged Read the starting instructions in chapter Start ing page 28 to ensure you use the correct start procedure Start Stop Panel The start stop panel is used for starting and stopping the engine To start the engine it is necessary for the start...

Page 14: ... 14 V When the engine is stopped and elec trical power switched on the battery voltage should be around 12 V If a 24 V system is installed the charge voltage should be around 28 V during operations 3 Coolant temperature gauge The instrument shows engine coolant temperature During operations coolant temperature should nor mally be between 75 90 C 167 194 F 4 Oil pressure gauge The oil pressure gaug...

Page 15: ...lm Sta tions page 34 Lit The station is locked and the boat can only be con trolled from this station Flashing Another station is locked Neutral button The neutral button is used to disengage the drive gear enabling the engine rpm to increase without affecting the drive gear to warm up the engine The lamp above the neutral button shows the status of the station Green lamp Gear in neutral The drive...

Page 16: ...e four display modes which can be chosen using the buttons on the instrument Button 1 4 shows the different display modes Button 5 i used to adjust the contrast and to access the con figuration menu please refer to section Configuration menu The EVC menu can be shown in the display by entering System information refer to section Multi button 2 or the Configuration menu In this mode the display wor...

Page 17: ... 1 Rpm and speed is shown in the upper part of the dis play In the lower part it will show trip computer and a fuel level indicator if these functions are installed If speed information is missing coolant temperature will be shown instead Navigate in the trip computer by repeatedly press but ton 1 Fuel Rate fuel consumption per hours Fuel Economy fuel consumption per distance Trip Fuel fuel used s...

Page 18: ...d to the window until desired information is shown Trip button 3 The display works as trip computer and shows Trip Fuel since last reset Fuel Rate fuel consumption Trip hours since last reset Engine hours total amount of operating hours Reset by pressing button 3 for three seconds until a beep is heard For twin installations the values are summarized except for engine hours that are shown for each...

Page 19: ...tion System information shows the EVC menyn and is han dled by the knob on the control panel For more infor mation see Instruments and Controls page 19 Settings Language Setting of what language the informa tion is to be presented in are made in the EVC menu see Instruments and Controls page 19 Bleep On Off setting if pressing the instrument buttons will be followed by a beep or not Engine Setting...

Page 20: ...he EVC menu see Instruments and Con trols page 19 Rpm interval 2500 9000 rpm in steps of 500 rpm Speed on off Speed interval 10 100 knots in steps of 10 knots Graph interval 2 min 10 min 30 min 60 min 2 h 4 h or 8 h Instruments and Controls 18 7748887 04 2008 ...

Page 21: ...menu Turn the knob to navigate through the menus Press the knob to access sub menus and to confirm selections in the settings menu It is always possible to return to the previous menu by pressing Press repeatedly to return to the main menu alternatively hold down the button for a couple of seconds A This field displays engine operating data B This field displays warning symbols and active func tio...

Page 22: ...enus Turn to move between the available setting functions For further information refer to section Settnings menu page 88 Fault The fault window is only shown in the main menu if a fault has been detected For further information refer to section Fault Han dling page 39 P0001015 P0001315 Instruments and Controls 20 7748887 04 2008 ...

Page 23: ...motion T Engine rpm control throttle Disconnecting the gearshift function The gearshift function can be disconnected so that the control lever only operates the throttle 1 Put the control lever in neutral N 2 Depress the neutral button N and keep it depressed at the same time as the lever is moved forwards to the gearshift position F 3 Release the neutral button The green indicator will flash as c...

Page 24: ...m by turning the bolt clockwise for stiffer lever movement and counterclockwise for easier movement 5 Reinstall the plug Dual lever control Maneuvering A twin lever control has separate levers for the gear shift function 1 and rpm control throttle 2 The engine can only be started with the control lever in the neutral position Black lever 1 N Neutral position Reverse gear drive disengaged and engin...

Page 25: ...can be adjusted to apply more or less resistance to lever movement Adjust the friction brake by turning the screw control A or by twisting the lever control B Turn clockwise for stiffer lever movement and counterclockwise for easier movement Instruments and Controls 7748887 04 2008 23 ...

Page 26: ...er is in when automatic disengagement occurs the boat speed can increase rapidly Engage the trolling function 1 Move the throttle gear lever to a position where the engine speed is within the permissible engine speed range and move the slip control lever to a slip position Active trolling is indicated by the symbol in the display If trolling initializing symbol shows in the display trolling is not...

Page 27: ...F Forward idling Reverse gear engaged for movement ahead and engine runs at idle speed Maximum slip in reverse gear R Reverse idling Reverse gear engaged for movement astern and engine runs at idle speed Maximum slip in reverse gear A Lowspeed active Propeller rpm is increased with increase of throt tle engine rpm is not affected B Lowspeed deactivated Propeller rpm is increased with engine rpm en...

Page 28: ...al position 2 Press the neutral button N to disengage the low speed function The message Lowspeed deactivated E shows in the dispaly Propeller Shaft Brake In certain operational circumstances the propeller may cause the propeller shaft to rotate when the engine is stopped This passive rotation is uncomfortable and can be harmful to the reverse gear as its oil pump which is driven by the input shaf...

Page 29: ...toring the oil temperature Max permissible temperature for ZF reverse gears is 95 C 203 F When the above mentioned regulations cannot be met or when the shaft needs to be stopped or reasons of comfort a shaft brake must be fitted On isolated occasions the propeller shaft flange may be locked in a suitable manner instead Optional 7748887 04 2008 27 ...

Page 30: ...f temper atures below 5 C are encountered WARNING Never use start spray or similar products as starting aid Explosion risk Before Starting Open the fuel cock Open the sea cock where fitted Check the engine and transmission oil level Check the coolant level Turn the main switches on IMPORTANT Never disconnect the current with the main switches when the engine is running The alter nator and electron...

Page 31: ...nother station this station automati cally becomes active instead Put the reverse gear in neutral Put the reverse gear in neutral by moving the control lever s to neutral at all stations Two lever control Also check that the engine speed lever is in the idling position Turn the ignition on Turn the starter key to position I to switch the ignition on Check the tachometer display If a fault is regis...

Page 32: ...s soon as the engine has started If you start from a secondary station the starter key at the main control station must be in position I Overheating protection If the starter motor is engaged for its maximum activa tion time 30 seconds the starter motor circuit is cut automatically to protect the starter motor from over heating If possible leave the starter motor to cool for at least five minutes ...

Page 33: ...Check the oil level in the reverse gear Check the oil level when the reverse gear has reached operating temperature please refer to the section Maintenance Reverse Gear Starting 7748887 04 2008 31 ...

Page 34: ...y after starting and then regularly during the voyage Values from the analog instruments are also shown in the tachometer display Alarms Alarms and messages are shown in the display some alarms do also have a sound alarm Is there an alarm instrument installed the lamp in question will flash If a malfunction is discovered the sound alarm starts and the lamp in question in the alarm instrument flash...

Page 35: ...len to 1000 rpm Always do a forwards reverse operation as follows 1 Reduce engine speed to idle and let the boat more or less lose way WARNING Never shift to reverse when the boat is planing 2 Move the control lever to neutral with a rapid dis tinct movement Make a brief pause 3 Then move the control lever to reverse with a rapid distinct movement and increase engine speed IMPORTANT It is importan...

Page 36: ...n Fault handling Locking Unlocking station Is a station locked it is only possible to start or stop the engine and change stations from this station Lock an active station by pressing the activation button 2 Unlock an active locked station by pressing the activation button 2 The padlock sign 3 on the con trol panel indicates whether the station is locked lit or not off Cruising Speed For best fuel...

Page 37: ...gine speed rpm of the starboard engine is auto matically adjusted to that of the port engine The syn chronization function is activated automatically if the following conditions are met 1 The engine speed levers for both engines are in approximately the same position 2 The engine speed on both engines exceeds 800 rpm NOTICE The synchronizer is disengaged as soon as the conditions are no longer met...

Page 38: ...ics could be damaged IMPORTANT Make sure the starter key is in 0 position or removed before main switches are switched off Otherwise the alternator and electronics could be damaged Stop with key 1 Disengage the reverse gear by putting the control lever in neutral 2 Turn the key to stop position S Keep the key turned until the engine stops The key will automat ically return to the 0 position when i...

Page 39: ...ater If the boat is not used but left in the water the engine must be warmed up at least once every fortnight This prevents corrosion damage in the engine If you expect the boat to be unused for two months or more it must be laid up please refer to Short Term Storage Operation break with the boat out of water Where boats are kept laid up on land when not in use there is a lower level of galvanic c...

Page 40: ...If the engine bay cannot be kept frost free the raw water system must be drained and the freshwater sys tem coolant must have sufficient frost protection to prevent frost bursting refer to the sections Seawater System Draining page 75 and Mainte nance page 70 respectively for more detailed infor mation Check the charge status of the battery A poorly charged battery can freeze and burst C 0 10 10 F...

Page 41: ... malfunction is the effect on the engine varies Minor malfunction which does not damage the engine or transmission Affect on engine None Serious malfunction which will not immediately dam age the engine or transmission e g high coolant temperature Affect on engine Engine power is reduced until faulty value becomes normal Serious malfunction which will cause serious dam age to engine or transmissio...

Page 42: ...g in the pop up danger warnign and caution Danger If the Danger pop up is shown during operation a seri ous fault has occured Acknowledge the alarm and stop the engine immedi ately Warning If the Waring pop up is shown during operation a fault has occured Acknowledge the alarm and stop the engine at once Caution If the Caution pop up is shown during operation a fault has occured Acknowledge the al...

Page 43: ...ased every time the starter key is turned to the stop position S Stop the engine and check that the ignition key s is are in position 0 in all control positions When system voltage is switched on again the diag nostic function checks whether there are faults in the EVC system If this is the case new fault pop ups are shown Faults which have been attended to or have disap peared are automatically e...

Page 44: ...0 Engine runs unevenly 14 15 40 Engine vibrates 24 High fuel consumption 15 16 18 21 37 Black exhaust smoke 19 Blue or white exhaust smoke 21 35 Lubrication oil pressure too low 22 Coolant temperature too high 25 26 27 28 29 30 31 32 33 Coolant temperature too low 32 No charge or poor charge 2 27 1 Flat batteries 2 Poor contact open circuit in cables 3 Main switch turned off 4 One of the circuit b...

Page 45: ...engine mounting 25 Coolant level too low 26 Air in the freshwater system 27 Drive belt broken slips 28 Faulty circulation pump 29 Closed seawater inlet 30 Blocked seawater inlet pipe filter 31 Defective impeller in seawater pump 32 Defective thermostat 33 Blocked heat exchanger insert 34 Blocked charge air cooler 35 Too high oil level 36 Water entry into engine 37 High back pressure in exhaust sys...

Page 46: ...isplay A Explanation Battery voltage too low B D P0005024 Symptom None C Action Check the batteries fluid level Check belt tension Please contact a Volvo Penta workshop if the fault remains 1 Is the orange water in fuel lamp lit there is to much water in the water separator on the fuel pre filter 2 Is the charging lamp lit the alternator has stopped charging 3 Is the coolant temperature lamp lit t...

Page 47: ...lters P0001200 CAUTION Water in Fuel See Operator s Manual Symptom None Action Empty the water trap underneath the fuel filters Se Mainte nance page 66 Please contact a Volvo Penta workshop if the fault remains Air Temperature Explanation Charge air temperature too high P0005011 WARNING Air Temperature See Operator s Man ual Reduce rpm Symptom Engine power is reduced Action Please contact a Volvo ...

Page 48: ...e 71 Check that the seawater filter is not blocked Se Seawater Fil ter Check and Cleaning page 78 Check the impeller in the seawater pump Se Impeller Check and Change page 77 Check that no leakage occurs If the cooling water flow ceases the exhaust hose should be inspected internally and replaced if the hose shows signs of damage Please contact a Volvo Penta workshop if the fault remains Fuel Pres...

Page 49: ...ure too high P0005016 WARNING Fuel Temperature See Operator s Manual Reduce rpm Symptom None Action Check fuel level Check that no leakage occurs Please contact a Volvo Penta workshop if the fault remains Fault Code Register 7748887 04 2008 47 ...

Page 50: ...ure too low P0005018 WARNING Engine Oil Pressure See Operator s Manual Stop Engine Symptom Engine power is reduced Action Check the oil level in the engine Se Oil level checking and topping up page 63 Check that the oil filters are not blocked Replace filters if nec essary Check that no leakage occurs Please contact a Volvo Penta workshop if the fault remains Engine Oil Temperature Explanation Eng...

Page 51: ...e Pressure Explanation Crankcase pressure too high P0005021 WARNING Transmission Oil Pressure See Operator s Manual Stop engine Symptom Engine power is reduced Action Check that the crankcase ventilation is not blocked Please contact a Volvo Penta workshop if the fault remains Battery Voltage Explanation Battery voltage too low P0005024 WARNING Battery Voltage See Oper ator s Manual Symptom None P...

Page 52: ... Battery Explanation Poor batteries or charging P0005026 WARNING Primary Battery See Oper ator s Manual Symptom None Action Check the batteries fluid level Se Battery Mainte nance page 80 Check belt tension Se Drive Belt Check and Change page 62 Please contact a Volvo Penta workshop if the fault remains EMS Supply Fuse Explanation The fuse has blown P0005029 WARNING EMS Supply Fuse See Operator s ...

Page 53: ...None Action Please contact a Volvo Penta workshop Start Relay Explanation Faulty relay P0001197 WARNING Start Relay See Operator s Manual Symptom None If engine is off engine will not start Action Check fuses at engine Please contact a Volvo Penta workshop if the fault remains Fault Code Register 7748887 04 2008 51 ...

Page 54: ...ation use an alternative station Please contact a Volvo Penta workshop if the fault remains P0005032 CAUTION Check control leverSee Operator s Manual Lever Calibration Explanation Incorrect lever calibration P0005033 CAUTION Lever Calibration Incorrect See Operator s Manual Symptom Impossible to select active station Action Restart engine s Please contact a Volvo Penta workshop if the fault remain...

Page 55: ...from the chosen station use an alternative station Please contact a Volvo Penta workshop if the fault remains P0005035 CAUTION Check EVC systemSee Operator s Manual Check Engine Explanation Miscellaneous system faults P0005036 CAUTION Check Engine See Opera tor s Manual Symptom None Action Restart engine s Please contact a Volvo Penta workshop if the fault remains Fault Code Register 7748887 04 20...

Page 56: ...l out of order P0001199 CAUTION Key FailureSee Operator s Manual Symptom None Action Please contact a Volvo Penta workshop Check Multilink Explanation Fault in multilink communication P0001204 CAUTION Check Multilink See Opera tor s Manual Symptom Possible loss of engine synchronization or loss of display s Action Please contact a Volvo Penta workshop Fault Code Register 54 7748887 04 2008 ...

Page 57: ...e and explosive A short circuit open flame or spark could cause a vio lent explosion Ventilate well WARNING Never confuse the positive and negative poles on the batteries Risk of arcing and explosion 1 Check that the auxiliary battery has the same volt age as the engine system voltage 2 Connect the red positive cable to the plus ter minal on the discharged battery and then to the plus terminal on ...

Page 58: ...below WARNING In emergency shifting the unit is locked in forwards operation and the revers gear can not be disengaged with the control lever Forward motion can only be cut off by stopping the engine with the ignition key or stop button 1 Stop the engine and remove the start key from the key switch 2 Note the valve P or S which the cable marked Primary is connected Then undo the connectors 1 and 2...

Page 59: ... service book Maintenance Schedule Maintenance Schedule C R A L I Clean Replace Adjust Lubricate Inspect Clean Adjust Lubricate or Replace if nec essary FSI S2 First time Service Inspection A B C D E Type of service regular service FSI First Service Inspection after 50 100 running hours1 Primary Fuel Filter Draining Water Contamination I Coolant Level I Seawater filter I Reverse gear oil and filte...

Page 60: ... within 180 days of the date of delivery or the end of the first season whichever comes first 2 Oil change intervals vary depending on engine type oil grade and sulfur content of the fuel see Technical Data page 97 3 Change the filters during each oil change Maintenance Schedule 58 7748887 04 2008 ...

Page 61: ...l fine filter R Fuel pre filter filter insert R Air filter insert R Engine and revers gear inspection for leakage I Engine and reverse gear inspect hoses and cable clamping I Engine and revers gear cleaning painting I C Every 2000 Hours Valve clearance I D Every 2000 Hours at Least Every 24th Month Turbo I Drive Belts4 I Seawater pump impeller R E Every 4000 hour at Least Every 24 month Drive Belt...

Page 62: ...e engine stopped unless otherwise specified Stop the engine before opening or removing the engine hatch hood Make it impossible to start the engine by removing the start key and cutting the system voltage with the main switches Orientation D11 670 ZF305 1 Expansion tank 2 Coolant filler cap 3 Auxiliary stop 4 Fuel feed pump hand pump 5 Fine fuel filter with watertrap 6 Alternator 7 Heat exchanger ...

Page 63: ...s WARNING Accumulations of fuel oil and grease on the engine or in the engine room is a fire hazard and must be removed immediately they are detected WARNING If an oil fuel or coolant leak is detected the cause must be investigated and the fault rectified before the engine is started Never direct the jet from a high pressure washer at seals rubber hoses or electrical components Never use the high ...

Page 64: ...ways change a belt which looks worn or cracked Changing the alternator belt 1 Remove the protective cover over the drive belt 2 Put a socket wrench in the tensioning roller square fitting Turn the tensioning roller aside and secure it by inserting a screwdriver or similar into the space which opens up 3 Remove the drive belt 4 Install the new drive belt and release the locking of the belt tensione...

Page 65: ...nufacturers through regular oil testing Oil level checking and topping up The oil level must be inside the marked area on the dipstick and should be checked daily before the first start Top up the oil through the filling hole at the back of the engine 1 Check that the correct level has been ach ieved but wait a few minutes to allow the oil to run down into the sump IMPORTANT Do not fill up above t...

Page 66: ...o the correct level through the filler opening at the rear of the engine 2 For engine oil quantity refer to the Technical Data page 97 section IMPORTANT Use only oils of the recommended grades refer to the Technical Data page 97 sec tion 5 Start the engine and let it idle Check that the low oil pressure warning lamp goes out and that no leaks are present at the filters WARNING Working with or goin...

Page 67: ...t 3 Unscrew the bypass filter 1 and the oil filters 2 with a suitable puller 4 Check that the mating surfaces on the filter bracket are clean and that no remains from the old gaskets are left 5 Moisten the gaskets on the new filters with engine oil 6 Screw on the filter by hand until the rubber gasket touches the filter bracket mating surface Then turn a further 3 4 turn 7 Start the engine run at ...

Page 68: ...der and place a suitable vessel under the fuel filter 3 Release the pressure in the filter by first opening the drain tap 1 on the bottom of the water sepa rator and then the purging nipple 2 so that the filter is emptied of fuel 4 Undo the union 3 from the water separator 4 and unscrew the water separator from the filter 5 Unscrew the filter Use a filter wrench if necessary 6 Clean the sealing su...

Page 69: ...en run dry and after long stops 1 Put a suitable vessel underneath the hose 2 Remove the protective cap from the venting nipple 1 on the filter bracket 3 Open the venting nipple and pump up fuel with the hand pump 2 until air free fuel flows out Tighten the venting nipple while fuel is flowing out 4 Fold the hose back and put the protective cap back on the venting nipple 5 Run the engine at idling...

Page 70: ...dges must be replaced according to maintenance schedule recommendations or earlier if the pressure gauge shows a pressure drop of 6 10 in Hg at idle or 16 20 in Hg at full rpm engine load WARNING Working with or going close to a running engine is a safety risk Watch out for rotating components and hot sufaces Draining Place a vessel under the filter Empty the water and sediment through the plugs 2...

Page 71: ...he fuel flow to the filter to be replaced must be shut off using the lever 1 1 Place a vessel under the filters and shut off the filter to be replaced 2 Undo the T bolt 2 and remove the cover 3 3 Carefully remove the cartridge with a turning move ment 4 Empty the water and sediment through the drain hole 4 5 Insert a new filter cartridge and fill the holder with clean fuel 6 Replace the cover gask...

Page 72: ...k for frost damage so that the engine always has complete corrosion protection Future warranty claims related to engine and accessories may be refused if an unsuitable coolant has been used or if the instructions for coolant mixture have not been followed The corrosion protection additives become less effec tive over time which means that the coolant must be changed at regular intervals refer to t...

Page 73: ...tion The coolant must be mixed with distilled deionized water The water must fulfill the requirements specified by Volvo Penta refer to Water Quality page 98 It is extremely important that the system is filled with the correct coolant concentration Mix in a separate clean vessel before filling the cooling system Make sure that the liquids mix Coolant Level Checking and Topping Up Checking the cool...

Page 74: ...em Filling a completely empty cooling system 1 Mix a sufficient quantity of coolant in a vessel before filling Note that if a heating system water heater or such is connected to the engine cooling system a correspondingly greater quantity of coolant will be required 2 Ensure that any heating system water heater or such connected to the engine cooling system is purged open the heater regulator valv...

Page 75: ...ling cap 1 from the expansion tank 2 Connect a hose to each drain tap Open the taps and allow all the coolant to drain off into a suitable vessel Check that all coolant really does drain out Depos its may need to be cleared away inside the drain plug s tap s 3 Also drain the heating system tap water heater etc if connected to the engine s freshwater sys tem 4 Close all drain taps 5 Collect the old...

Page 76: ... please refer to section Coolant Draining page 73 2 Put a hose into the filling hole in the heat exchanger and flush with fresh water 3 Flush until the water which runs out of the drain points is clean 4 Close all drain points when all coolant has run out 5 Fill up with coolant please refer to section Coolant Level Checking and Topping Up page 71 P0006367 Maintenance 74 7748887 04 2008 ...

Page 77: ...the waterline is removed when the boat is in the water Always close the sea cocks If the boat does not have sea cocks the water flow must be blocked in a safe manner If this is not possible the boat must be drawn up on land before work starts Seawater System Draining The seawater system must be drained in cold weather if there is a risk of frost to prevent frost damage An alternative to draining i...

Page 78: ... that all water really does drain out Depos its may need to be cleared away inside the drain plug tap 4 Also drain empty any auxiliary equipment such as the seawater filter flushing bilge pump etc 5 Install the lid on the flushing bilge pump if fitted Connect all hoses 6 Close install all drain taps and plugs before you leave the boat 7 Check for leaks before you leave the boat Zinc Anodes Check a...

Page 79: ...k before starting the engine 8 Check that no leakage occurs Impeller Check and Change WARNING Risk of water entry Close the seawater cocks before doing any work on the seawater system 1 Remove the seawater pump lid and pull the impel ler out with water pump pliers 2 Check the impeller If any cracks or other defects are visible the impeller must be changed 3 Lubricate the pump housing and the insid...

Page 80: ... the lid 1 and lift up the insert 3 Clean the insert and the housing 2 4 Install the components as in the illustration Check the seals Change as necessary 5 Open the sea cock and check carefully that no leak age occurs Inlet Manifold Checking the Drain Hole Water can condense in the charge air cooler during operation The condensate is drained via a hole in the charge air cooler Check that the drai...

Page 81: ...e charging circuits must never be re connected with the engine running IMPORTANT Never disconnect the current with the main switches when the engine is running the alternator and elec tronics could be damaged Fuses The engine is fitted with two automatic circuit breakers 1 The circuit breakers cut the power if the system is overloaded If it is not possible to start the engine or if the instrument ...

Page 82: ...rolyte contains extremely corrosive sulfuric acid Protect your skin and clothes when charg ing or handling batteries Always use protective goggles and gloves If battery electrolyte comes into contact with unprotected skin whas off immediately using plenty of water and soap If battery acid comes in contact with the eyes flush immediately with plenty of water and obtain medical assistance without de...

Page 83: ...enance free batteries have special instructions which must be followed Battery Charging WARNING Risk of fire and explosion Never allow an open flame or electric sparks near the battery or batteries WARNING The battery electrolyte contains extremely corrosive sulfuric acid Protect your skin and clothes when charg ing or handling batteries Always use protective goggles and gloves If battery electrol...

Page 84: ...u facturer s recommendations Batteries are dam aged by being left discharged and can also freeze and burst easier in cold weather Special instructions apply to boost charging Boost charging can shorten battery life and should there fore be avoided Electrical Installations An incorrectly carried out electrical installation may generate leakage current from the electrical system Leakage current can ...

Page 85: ...that is not connected to the engine or reverser gear IMPORTANT The engine and reverse gear must never be used as earth planes 4 The start battery must have a main switch 1 con nected to the battery s plus side The main switch must break the circuit to all equipment and be switched off when the boat is not in use 5 If an auxiliary battery is used a main switch must be placed between the auxiliary b...

Page 86: ...n top of the reverse gear Pleasse refer to section Technical Data page 100 for oil grade and volume IMPORTANT Never over fill the reverse gear The oil level must always be within the recommended range Transmission Oil Change 1 Remove the dipstick Connect a hose from the oil scavenging pump to the dipstick tube 2 Suck the oil up and put the dipstick back 3 Fill up with oil to the correct level Oil ...

Page 87: ...ther 3 4 turn 6 Top up with oil 7 Start the engine and check that no leakage occurs 8 Check the oil level please refer to Oil level check ing and topping up page 84 Oil Strainer Cleaning WARNING Working with or going close to a running engine is a safety risk Watch out for rotating components and hot sufaces 1 Remove the lid plug and carefully remove the strainer 1 from the housing IMPORTANT Clean...

Page 88: ...t at seals rubber hoses or electrical components Never use a high pressure washer for engine cleaning Inhibiting Warm the engine up to normal operating tempera ture and check that the oil level in the reverse gear reaches the MAX mark on the dipstick Stop the engine Max 8 month s stoppage Change the oil and oil filter on the engine then warm it up afterwards More than 8 month s stoppage Conserve t...

Page 89: ...e seawater pump using a rotating movement clockwise Check the coolant level and anti freeze Top up if necessary Connect the fully charged batteries Open the sea cocks Start the engine if the boat is in the water and warm up at a fast idle before loading the engine Check that no oil fuel or coolant leakage occurs Check the oil level in the reverse gear Top up if necessary Conservation of the lubric...

Page 90: ...Only installed functions are shown in the set tings menu 1 Turn clockwise until Settings is shown on the dis play 2 Press the wheel to access the settings menu 3 Navigate by turning the wheel Depth Alarm Setting the depth alarm for the Volvo Penta echo soun der The setting need only be entered at one display at one station 1 Activate the station 2 Turn until Depth Alarm is shown in the settings me...

Page 91: ...correspond to the boat s deepest point or the boat s waterline depending on the depth to be displayed The echo sounder can be placed anywhere between these two points 6 Turn the wheel to set depth compensation If the number is positive the distance between the echo sounder and the water line is set if the num ber is negative it is the distance between the echo sounder and the lowest point Press th...

Page 92: ...larm disappears e g if the depth alarm sensor is defective the popup window is displayed to the left Trip reset Zeroing trip information 1 Activate the station 2 Turn to Trip reset in the settings menu 3 Press the wheel twice to zero the trip information My View In My view it is possible to select the operating infor mation to be displayed in the main menu The type of information that may be selec...

Page 93: ... only be made at one display 1 Turn until Neutral Beep is shown in the settings menu 2 Press the wheel to select On or Off Display Contrast Adjusting the tachometer display contrast 1 Turn to Display Contrast in the settings menu Press to reach the submenu 2 Turn to adjust the contrast Press the wheel to con firm the selection EVC Info Information regarding accessories components and software inst...

Page 94: ...r Metric Press the wheel to confirm the selection 4 Turn to Distance press the wheel and select km Nm nautical miles or Miles Press the wheel to confirm the selection Language It is possible to select between 10 languages On boats with more than one station and with several displays language only need to be selected on one display for it to be shown at all stations and on all dis plays 1 Activate ...

Page 95: ...Fuel Multipoint Calibration provides more precise results Multi point calibration is a prerequisite if the trip computer is to show fully accurate information Fuel Multipoint Calibration In order for multi point calibration to be carried out the fuel tank may not be filled to more than 20 of its total capacity Calibration is carried out in 5 steps POS 1 20 full tank POS 2 40 full tank POS 3 60 ful...

Page 96: ...ata based on remaining fuel must be seen as approximate values 1 Turn to Fuel Tank and press the wheel to reach the submenu 2 Turn to Full Tank Calibr and press the wheel 3 Fill the fuel tank Confirm that the fuel tank is full by depressing the wheel Speed Factor The speed factor must be set while the boat is under way Compare the displayed boat speed value with GPS data or another boat and adjust...

Page 97: ...2 Turn to Log cal factor in the settings menu and press to reach adjustment 3 Turn the wheel to set the level Press to confirm the selection P0001230 Calibration and Settings 7748887 04 2008 95 ...

Page 98: ...B No of cylinders and configuration in line 6 Bore 123 mm 4 84 Stroke 152 mm 5 98 Displacement 10 8 dm3 659 in3 Dry weight bobtail 1130 kg 2491 lb Compression ratio 16 5 1 Low idle speed 600 25 rpm According to ISO 8665 At delivery the idling speed is adjusted to 600 rpm If needed the speed can be adjusted within the range 550 700 rpm 96 7748887 04 2008 ...

Page 99: ...hr or 12 months 100 hr or 12 months VDS and ACEA E3 3 5 or VDS and API CG 4 3 6 300 hr or 12 months 150 hr or 12 months 75 hr or 12 months NOTICE Mineral based oil either fully or semi synthetic can be used on condition that it complies with the quality requirements above 1 Lowest recommended oil grade Engine oil with higher oil grade is always possible to use 2 If sulphur content is 1 0 by weight...

Page 100: ...al requirements in each country Low density fuel urban diesel in Sweden and city diesel in Finland can cause a loss of up to 5 of power and an increase in fuel consumption of about 2 3 Cooling System Freshwater system capacity including heat exchanger approx 39 liters 10 3 US gals Water Quality ASTM D4985 Total solid particles 340 ppm Total hardness 9 5 dH Chloride 40 ppm Sulfate 100 ppm pH value ...

Page 101: ...amperage 14V 115A output approx 1610W Battery capacity 2 connected in series 12V max 152Ah Battery electrolyte density at 25 C 77 F fully charged battery 1 28 g cm3 0 0462 lb in3 1 24 g cm3 0 0448 lb in3 battery recharged at 1 24 g cm3 0 0448 lb in3 1 20 g cm3 0 0434 lb in3 NOTICE Applies to batteries with tropical acid Technical Data 7748887 04 2008 99 ...

Page 102: ... SJ SL ACEA category A B E Viscosity at oil temperature 66 85 C 151 185 F SAE30 Oil pressure during neutral 0 3 0 4 MPa 44 58 PSI Oil pressure during operation 2 3 2 4 MPa 334 348 PSI Weight approx 180 kg 397 lbs Type designation 325IVE Gear ratios 1 48 1 1 73 1 2 03 1 Angle output shaft 7 Oil capacity approx 7 5 liters 7 9 US quarts Oil grade in accordance with API system CC CD CE CF CF 4 CG 4 CH...

Page 103: ...ge and store it in a safe place so that you can have the information available if the boat is stolen The appearance and location of the type plates is shown below The figures in brackets refer to the location of the identification number on the type plate Engine A Product designation 1 Product number 2 Serial number 3 Transmission B Product designation 4 Serial number 5 Product number 6 A Identifi...

Page 104: ...ional craft in accordance with the engine manufacturer s supplied instructions and that this these engine s must not be put into service until the recreational craft into which it is they are to be installed has been declared in conformity with the relevant provisions of the above mentioned Directives Body for exhaust emission assessment Germanisher Lloyd Vorsetzen 32 35 20459 Hamburg Germany ID N...

Page 105: ...l system breather 67 Fuel Tank 93 Fuses 79 Identification Numbers 101 Ignition Lock 11 Impeller Check and Change 77 Information Beep 93 Inlet Manifold Checking the Drain Hole 78 Lubrication System 63 97 Main Switch 79 Maintenance Schedule 57 My View 90 Neutral Beep 91 Oil filter Change 85 Oil Filter By pass Filter Change 65 Oil level checking and topping up 63 84 Oil Strainer Cleaning 85 Orientati...

Page 106: ......

Page 107: ... Name Address Country E mail http vppneuapps volvo com manual coupon Document Distribution Center Order Department ARU2 Dept 64620 SE 405 08 Göteborg Sweden Fax 46 31 545 772 NOTICE The free of charge Operator s Manual offer is valid for 12 months after delivery Fill in your name postal address email address and desired language ...

Page 108: ...7748887 English 04 2008 ...

Search results

Summary of Contents for D11

Reviews:

Related manuals for D11

Brands by name

Popular brands

Volvo Penta D11, Operator'S Manual

Search results

Summary of Contents for D11

Reviews:

Related manuals for D11

Brands by name

Popular brands