Vintage Air 561065 Manual Download

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1964-65 CHEVELLE

WITHOUT FACTORY AIR

561065

901163 REV A 6/24/09, 1964-65 CHEVELLE wo AC EVAP INSTR PG 1 OF 23

an ISO 9001: 2000 Registered Company

Summary of Contents for 561065

Page 1: ...1964 65 CHEVELLE WITHOUT FACTORY AIR 561065 901163 REV A 6 24 09 1964 65 CHEVELLE wo AC EVAP INSTR PG 1 OF 23 an ISO 9001 2000 Registered Company...

Page 2: ...CKET INSTALLATION FIGURE 8 11 FRESH AIR COVER INSTALLATION KICK PANEL FRESH AIR CAP INSTALLATION FIGURES 9 10 10a 10b 12 EVAPORATOR INSTALLTION CONT FIGURES 11 12 13 DRAIN HOSE INSTALLATION LUBRICATIN...

Page 3: ...ES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS AFTER 15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 561065 1 2 1 1 744004 VUE 784159 1 ACCESSORY KIT 784159 2 GEN IV...

Page 4: ...WITH DRY NITROGEN OR YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH A BINARY SWITCH 11078 VUS DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE CONDITION REFR...

Page 5: ...ULD BE A HEAVY GROUND FROM THE BATTERY TO THE ENGINE BLOCK AND ADDITIONAL GROUNDS TO THE BODY AND TO THE CHASSIS IF THESE PRECAUTIONS ARE NOT OBSERVED IT IS POSSIBLE FOR VOLTAGE SPIKES TO BE PRESENT O...

Page 6: ...S DIAGRAMS ENGINE COMPARTMENT REMOVE THE FOLLOWING FIGURE 1 BATTERY TRAY INNER FENDER OEM BLOWER MOTOR ASSEMBLY HEATER HOSES BATTERY BATTERY TRAY RETAIN DRAIN RADIATOR REMOVE RADIATOR RETAIN TO REMOVE...

Page 7: ...GURE 3 BELOW REMOVE 3 SPOT WELDS ON DEF DUCT BY CHISEL OR DIE GRINDER SEE FIGURE 3 BELOW PASSENGER COMPARTMENT CONDENSER ASSEMBLY INSTALLATION REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE CONDENSE...

Page 8: ...TAL SCREWS NOTE APPLY SILICONE ON SCREWS TO INSURE LEAK FREE INSTALLATION SEE FIGURE 5 BELOW KICK PANEL MODIFICATION REMOVE KICK PANEL REMOVE KICK PANEL FRESH AIR DOOR ASM BY REMOVING 5 OEM SCREWS DIS...

Page 9: ...SUBCASE ON PASSENGER SIDE FLOOR BOARD INSTALL A C HEATER HOSE ON EVAPORATOR AS SHOWN IN FIGURE 11 PAGE 12 AND HOSE INSTALLATION ON PAGE 14 NOTE WRAP THE 10 FITTING CONNECTIONS WITH PRESS TAPE SEE FIGU...

Page 10: ...INSTR PG 10 OF 23 REAR EVAPORATOR BRACKET 643059 2 HEATER FITTINGS 2 1 4 20 x 1 2 HEX BOLT BRACKET INSTALLATION FIGURE 8 2 1 4 20 x 1 2 18290 VUB 1 4 20 x 1 HEX BOLT 189125 MUR 1 4 PUSH NUT BOLT RETAI...

Page 11: ...KICK PANEL FRESH AIR CAP USING OEM SCREWS AS SHOWN IN FIGURE 10b BELOW 5 OEM SCREWS SILICONE BACKSIDE OF KICK PANEL FRESH AIR CAP 10 A C HOSE 6 A C HOSE 2 HEATER HOSES 10 A C HOSE 6 A C HOSE 2 HEATER...

Page 12: ...E FIREWALL FROM THE ENGINE COMPARTMENT SIDE USING 2 1 4 20 NUT AND FLAT WASHER SEE FIGURE 12 SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO COWL USING 2 14 x 3 4 HEX SHEET METAL SCREWS SEE FIGURE 12...

Page 13: ...SSOR A C HOSE LUBRICATE 2 10 O RINGS SEE FIGURE 14 ABOVE AND CONNECT THE 10 45 FEMALE FITTING w 134a SERVICE PORT TO THE 10 SUCTION PORT ON THE COMPRESSOR ROUTE THE 90 FEMALE FITTING TO THE 10 EVAPORA...

Page 14: ...GURE 15 BELOW SECURE USING HOSE CLAMPS ROUTE A PIECE OF HEATER HOSE FROM THE INTAKE TO THE BOTTOM HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 11 PAGE 12 AND FIGURE 15 BELOW NOTE INSTALL HEATER CO...

Page 15: ...OF APPROVED ANTIFREEZE AND DISTILLED WATER IT IS THE OWNER S RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFR...

Page 16: ...23 CONTROL PANEL DUCT HOSE ROUTING CONTROL PANEL HARNESS FROM ECU 232006 VUR PLUG FROM WIRING HARNESS 232001 VUR DRIVER SIDE UNDERDASH LOUVER 2 1 2 x 30 PASS SIDE UDERDASH LOUVER 2 1 2 x 44 DEFROST D...

Page 17: ...N IN FIGURE 19 BELOW INSTALL LOUVER IN UNDER DASH HOUSING AS SHOWN IN FIGURE 19a DRIVER SIDE UNDER DASH LOUVER INSTALLATION PLACE PS SIDE LOUVER BEZEL UNDER DASH AND ALIGN WITH OEM HOLES IN DASH SECUR...

Page 18: ...CMPR CHASSIS NOTE BATTERY BLOWER MOTOR BSC GEN IV ECU CIRCUIT BREAKER HCV 30 30 87 87 RELAY RELAY HEATER CONTROL VALVE BAT RUN IGNITION 12v SWITCH WIDE OPEN THROTTLE SWITCH OPTIONAL EVAPORATOR TEMPER...

Page 19: ...EVAPORATOR CONNECT SUPPLIED GROUND WIRE NOT PART OF HARNESS CIRCUIT BREAKER 30 AMP CONNECT CONNECT CONNECT CONNECT CONNECT NOTE MOUNT RELAYS IN DESIRED LOCATION UNDER DASH NOTE YELLOW ORANGE TAN COMIN...

Page 20: ...ODE MODE LEVER SLIDE THE MODE LEVER ALL THE WAY DOWN FOR DEFROST MODE SLIDE LEVER UP OR DOWN TO BLEND BETWEEN DESIRED MODE POSITIONS NOTE CONTROLS MUST BE CALIBRATED PRIOR TO FIRST OPERATION REFER TO...

Page 21: ...UND THE BSC OPERATES THE BLOWER BY GROUND SIDE PWM SWITCHING THE POSITIVE WIRE TO THE BLOWER WILL ALWAYS BE HOT IF THE GROUND SIDE OF THE BLOWER IS SHORTED TO CHASSIS GROUND THE BLOWER WILL RUN ON HI...

Page 22: ...VOLTS AND LESS THAN 16 VERIFY PROPER METER FUNCTION BY CHECKING A KNOWN GOOD BATTERY S VOLTAGE 5 LOSS OF MODE DOOR FUNCTION NO MODE CHANGE AT ALL CHECK FOR DAMAGED MODE SWITCH OR POT AND ASSOCIATED W...

Page 23: ...S DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS AFTER 15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 561065 1 2 1 1 744004 VUE 784159 1 ACCESSORY KIT 784159 2 GEN IV...