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NT-50906901-KSDR-ECOWATT-48-88-120-AN-170907

INSTRUCTION MANUAL
INSTALLATION | WIRING | COMMISSIONING | MAINTENANCE |

AFNOR CERTIFICATION

ISO 14001

Environnement

AFNOR CERTIFICATION

I S O   9 0 0 1

Q u a l i t é

KSDR ECOWATT

® 

48 / 88 / 120

Compact single fl ow air handling unit with control

Summary of Contents for KSDR ECOWATT 08

Page 1: ...0 AN 170907 INSTRUCTION MANUAL INSTALLATION WIRING COMMISSIONING MAINTENANCE AFNOR CERTIFICATION ISO 14001 Environnement AFNOR CERTIFICATION ISO 9001 Q u a l i t KSDR ECOWATT 48 88 120 Compact single...

Page 2: ...control with ETD display 15 6 5 Input output tables terminal block signal variable function 16 6 6 Controller display panels 20 6 7 Wiring diagrams of external elements CAV VAV and COP adjustments 22...

Page 3: ...ct attach these instructions to the machine so that they are available for subsequent consultation This product must be installed implementation wiring commissioning maintenance and all other in terve...

Page 4: ...curely closed 1 3 Receipt Storage In the event of any fault non conformity or total or partial breakdown of the delivered products the Buyer must issue its written reservations on the carrier s receip...

Page 5: ...sides in air direction EXG External arrangement left hand access and connection sides in air direction Communicating controller assembled wired ready to be connected Variable ow VAV constant ow CAV c...

Page 6: ...perature sensor Roof insulation Bottom insulation Drain tray Model ECF Marking Designation 1 2 3 5 4 6 10 11 7 9 12 13 8 1 2 3 4 5 6 7 8 9 10 11 12 13 Pre lter Filter Plug fan Filter clogging pressure...

Page 7: ...au chaude Hot water Eau froide Cold water 3 2 Dimensions and weights Indoor model Outdoor model E A F J C K D I M 8 G B H L J K N M Size A B C D E KSDR ECOWATT 48 1715 1000 800 620 925 KSDR ECOWATT 88...

Page 8: ...ained lter fan coils electric heaters No not place the unit against a wall in order to prevent the transmission of structure borne noise The casing must be attached to a completely at support by the s...

Page 9: ...with only one coil according to the uid temperature detected at the entry to the valve B C A BLACK cold BROWN hot RED hot Technical features Inverter Contact Output 240 V 3 A Calibration of C A Conta...

Page 10: ...ses as a minimum requirement 5 2 Connection of accessories For all electrical connections on the cabinet of the KSDR ECOWATT please see 6 7 Wiring diagrams of external elements CAV VAV and COP adjustm...

Page 11: ...CO23 G MIX 400 1100 400 1100 ppm Duct sensor 0 10V or 4 20mA Output signal Pressure switch setting for the second lter stage Unplug the pipe connected to the second lter way out connection and plug it...

Page 12: ...1 500 50 60 3 Ph 400V 5 700 9 KSDR ECOWATT 120 EC EF ER ECF EX EG EGC 1 500 50 60 3 Ph 400V 5 700 9 Mod le Electrical heater Unit Voltage V Abs P kW Pin number and abs P Current A Voltage V Abs P kW...

Page 13: ...resistances 30 KW by removing 12 resistances 45 KW by removing 9 resistances 60 KW by removing 6 resistances 75 KW by removing 3 resistances KSDR ECOWATT 120 400V 3 Ph 3 21 5 105 15 KW by removing 18...

Page 14: ...hdrawable terminal blocks 4 mm2 Saving the memory an integrated long life battery allows adjustments to be saved over an extended period with real time included Electromagnetic compatibility directive...

Page 15: ...trol is IP30 it is exclusively reserved for use indoors and protected from any humidity It is tted with an internal temperature sensor Once it has been con gured the command control can be disconnecte...

Page 16: ...mer main power supply Motorfan power supply Heater resistance AC power supply 23 7 5 3 1 25 27 21 41 35 33 31 61 63 37 24 8 6 4 2 26 28 22 42 36 34 32 62 64 38 S1 Supply T sensor S3 Extract T sensor S...

Page 17: ...KM3 KM4 KM5 KM6 KM7 TCP IP A I 2 A I 1 A I 4 A I 3 U I 2 U I 1 A g n d U I 4 U I 3 CORRIGO Fan pressure sensor Identy plate Transformer 400Vac 24Vac Supply ON HS ON Fresh air damper ON Alarms 3rd step...

Page 18: ...O 4 D O 3 D O 1 D O 2 G 0 A g n d A g n d A g n d D O 5 D O 7 D O 6 D I 7 D I 8 D I 6 D I 5 A O 5 A O 4 Ext Disp N 6 2 B 6 0 E 5 3 P2 E 6 3 A 6 1 N 5 2 A 5 1 B 5 0 P1 TCP IP A I 2 A I 1 A I 4 A I 3 U...

Page 19: ...heck DI3 S KMba 25 26 Electrical heater safety thermostats DI4 27 28 Change over sensor DI5 31 32 External o DI6 33 34 External LS HS requested DI7 35 36 Adjustable re input DI8 37 38 Free Analogue ou...

Page 20: ...r KSDR control KSDR ECOWATT with cooling coil ER EC EF ECF M5 S1 S4 M1 DP5 R DP3 Fl1 ETD GTC ou Liaison d usine Liaison r aliser par le client Fl2 Pr10 Bat1 M6 S20 Bat2 Bat1 Pr10 M6 M7 R ETD GTC ou M5...

Page 21: ...the DX group piloted by the unit 0 10V proportional heating or cooling signal An input dedicated to the DX group defrosting signal is ready in the Corrigo controller to stop the fan in this case KSDR...

Page 22: ...2 B1 16 15 24V A05 Heating coil valve accessory 1 2 3 5 not used Supply sensor 2 1 8 7 Gnd 24 A01 6 5 G0 G0 G0 G0 G0 G0 G0 ON OFF Sensor Antifrost Fresh air sensor With LF 24 S or LF 24 A actuator for...

Page 23: ...Antifrost sensor Fresh air sensor Heating coil valve accessory Cooling coil valve accessory not used not used With LF 230 S actuator for fresh air damper Unit control terminal block EI model electric...

Page 24: ...PT1000 sensor and attach it instead of the sensor integrated into the unit at terminal blocks 1 2 For the EC and ECF models the external electric heater control is connected in parallel with the hot...

Page 25: ...ump G0 G0 G0 G0 G0 G0 Supply sensor Fresh air sensor Antifrost sensor Fdc A and B Unit control terminal block With LF 24 S or LF 24 A actuator for fresh air damper EG Model motorized damper accessory...

Page 26: ...0 LS HS HS Controls and sensors are accessories Note all controls must be established using potential free contacts Variable ow operation VAV CVF accessory 23 7 5 3 1 2527 21 41 35 33 31 61 63 37 24...

Page 27: ...ith a range of 0 2000 ppm and a 0 10V signal Vdc Constant pressure operation COP supply pressure sensor accessory 23 7 5 3 1 25 27 21 41 35 33 31 61 63 37 24 8 6 4 2 26 28 22 42 36 34 32 62 64 38 24V...

Page 28: ...5 Temperature adjustment page 36 Coil electric heater type description in Operating modes paragraph Implementation of the unit according to the requested option if the unit does not have a Coil elect...

Page 29: ...usting the power by activating a 3 ways valve Adjusting internal electric heaters Proportionally adjusting the power of the electric heaters Adjusting an external electric heaters accessory Proportion...

Page 30: ...on o functions auto or LS HS and increase in set point tem perature 3 C Operator level password Access in read and edit mode to settings and parameters but no access to system con guration Master lev...

Page 31: ...Pa 10 Actual flow Actual pressure Actual output 21 C Main screen Menu screen Settings menu access Touch the screen to change the value 1111 PIN code is requested for the tempera ture setting point Men...

Page 32: ...Out comp supply air Heating mode setpoint Setting Extract air T control Winter Summer T control Coil heater type factory settings Electric heater Water coil Coil heater type Setting mode DX coil DX W...

Page 33: ...ransmitter measures the di erential pressure on the fan suction chamber The ow arising from the pressure measurement is calculated by the controller according to a coe cient K particular to the fan Th...

Page 34: ...e from the connected sensor M3 h atVmin M3 h atVmax supply air flow range m3 h 800 Signal V CO2 ppm VAV 2000 8 7 6 5 4 2 0 0 400 1000 1400 2000 10 1400 1600 1200 1000 1800 Example Wiring of a SCO2 sen...

Page 35: ...cessories di erential pressure sensor The pressure set point is manually entered in Pa Ventilation mode Air flow Pressure setting point M3 h at Vmin Pressure Output signal 60Pa 300m3 h 1000 m3 h 966Pa...

Page 36: ...e added The adjustment is a response to a request to maintain a room or return temperature by reducing the temperature gained This is included in an admissible range of 12 to 30C controlled by a suppl...

Page 37: ...n mode ON M aintenance needed Screen menu Select the menu temperate Menu Temperature Control mode 21 0 C Temp setting point Extract T 21 9 C 10 8 C Outdoor T Constant temp supply air 20 9 C Supply air...

Page 38: ...ee AI DI UI AO DO AO Analogue output DO1 On SAF frequenc DO2 Off Sum alarm DO3 On exch start DO4 Off recirc dam DO5 3rd Heat step open DO6 2nd Heat step open DO7 Off Heatin PWM MEANING OF INPUTS AND O...

Page 39: ...speed two ranges can be entered each day For instance High Speed can be programmed between 8 00 a m and 12 00 p m in period 1 and between 2 00 p m and 6 00 p m in period 2 and Low Speed between 6 00 a...

Page 40: ...Normal speed Friday Per 1 00 00 00 00 Per 2 00 00 00 00 Normal speed Normal speed Saturday Saturday Holiday Per 1 00 00 00 00 Per 1 00 00 00 00 Per 2 00 00 00 00 Per 2 00 00 00 00 Normal speed Sunday...

Page 41: ...ll be activated Start during the next 24 hours If ALL the conditions are met the free cooling begins It continues for 3 minutes to make sure that the tem perature measurements are representative by th...

Page 42: ...ion for forced opening antifrost damper Elec Heater Coil In order to bene t from night time free cooling the opening of the modulation dampers must be forced as shown by the wiring principle below A2...

Page 43: ...the hot water coil For the anti freeze protection of the hot water coil the water controller is sent to the regulating device by a TGA1 PT1000 sensor attached to the coil output collector See diagram...

Page 44: ...of the screen 6 0 21 4 C 2500 m3 h Run mode ON Maintenance needed Main screen Settings menu access 2012 06 26 14 02 Menu CAV COP VAV 8 13 List of faults If a fault or alarm appears a Maintenance to b...

Page 45: ...53 AE Temp sensor error Not used here 55 AN pressure sensor error Malfunction of the pressure sensor 56 AE pressure sensor error Not used here 58 Anti freeze Temp sensor error Malfunction of the anti...

Page 46: ...aitement d air KSDR Etool Connect your PC to the CORRIGO with a network cable the unit must be electrically powered and the proximity switch must be ON for the controller to be powered DI3 DI4 DI2 DI1...

Page 47: ...170907 47 68 ENGLISH On the rst screen choose the type of CORRIGO that is connected and from the list select Relating to the CORRIGO V3 3 ports used E283W 3 Click on the icon below to declare the typ...

Page 48: ...ny connected CORRIGO The name and serial number of the CORRIGO appear select the automaton to be connected if there is more than one on the network and press OK Return to the previous screen where the...

Page 49: ...70907 49 68 ENGLISH Tick Automatically obtain an IP address by DHCP and click on Load TCP IP settings to load the infor mation on the CORRIGO Synchronising the CORRIGO with the PC allows the con gurat...

Page 50: ...T 50906901 KSDR ECOWATT 48 88 120 AN 170907 50 68 ENGLISH Updating E Tool Importing the parameters of the CORRIGO NOTE DO NOT CLICK ON UPDATE THE CONTROLLER Activation of the BACnet and then select On...

Page 51: ...s are installed on the same network By default it can be allocated the last 4 gures of the serial number of the CORRIGO Once this operation is complete the modi cations made on E Tool must be synchron...

Page 52: ...cated to the unit so that it can be integrated into the network Go to communication port settings and a window is displayed on screen Click on use the following IP settings and enter the information p...

Page 53: ...e IP address and the last 3 are speci c To validate click on load the TCP IP settings The CORRIGO is ready to be installed on the desired TCP IP network and to communicate in BACnet The implementation...

Page 54: ...r the settings must be con gured by the relevant network administrator contact us for a copy of the procedure to follow The CORRIGO controller is connected to the TCP IP network by a network cable on...

Page 55: ...on the following item on the desktop The following screen is displayed On the rst screen choose the type of CORRIGO that is connected and from the list select Relating to the CORRIGO V3 3 ports used E...

Page 56: ...rch is then performed for any connected CORRIGO The names and serial numbers of the CORRIGO appear select the automaton to be connected if there is more than one on the network and press OK Note the E...

Page 57: ...rovided by the network administrator in the relevant boxes for instance IP Address 192 168 010 100 Sub net mask 255 255 255 000 Default gateway rst 9 gures identical to those of the IP address and the...

Page 58: ...GLISH The CORRIGO is now con gured for your network From your explorer you can now enter the IP address of the controller and connect to the web page of the controller For the example above enter 192...

Page 59: ...e consultation and modifications of values Click on execute the application to display the window below which represents the current status of the unit in real time The 2nd tab includes current values...

Page 60: ...48 88 120 AN 170907 60 68 ENGLISH The 3rd tab displays the alarms The 4th tab displays the status of inputs outputs of the controller For further details see 8 6 Menu expert contr le des entr es sorti...

Page 61: ...AN 170907 61 68 ENGLISH The 5th tab allows the automatic operating hours to be programmed on an hourly basis The 6th tab includes the proportional and integral values and the settings to activate cert...

Page 62: ...04 94 A 03 93 A 02 92 A 01 91 Agnd 90 DI 8 78 DI 7 77 DI 6 76 DI 5 75 DI 4 74 DI 3 73 DI 2 72 E 63 Ext Disp N 62 A 61 B 60 E 53 P 1 A 51 B 50 P 2 P 1 RxTx P 2 RxTx TCP IP P B N 52 DI 1 71 TCP IP 45 U...

Page 63: ...n System Communication Time Date CORRIGOVentilation Expansion unit 1 Expansion unit 2 PreloadedVtc files Title PreloadedVtc files Activate No 2 min Title PreloadedVtc files Activate Yes VentilationVim...

Page 64: ...connections Electric heater Check the connections Check the connections Water coil Inspect the sealing Check for clogging clean if necessary Control the sealing tighten any connections Eliminator Clea...

Page 65: ...t use ammonium detergents Re assemble the unit and return the connector to its place 10 5 Maintenance replacement of the fan After a long period of use dust may deposit on the fan therefore dust remov...

Page 66: ...231 F7 lter FSDR F7 lter 437x668x98 miniplis KSDR 48 680232 F7 lter FSDR F7 lter 595x908x98 miniplis KSDR 88 680233 F7 lter FSDR F7 lter 592x592x98 miniplis KSDR 120 680241 F9 lter FSDR F9 lter 437x66...

Page 67: ...e of the panel with a small screwdriver to loosen the base lid Hold the base and remove the lid Grip the battery and softly pull upwards until the battery is removed from its enclosure Take a new batt...

Page 68: ...ntly concerned about improving his equipment the manufacturer re serves the right to make all technical changes without notice VIM Les pr s de M gy Sud SOUDAN CS 60120 79401 ST MAIXENT L ECOLE CEDEX P...

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