Viessmann VITOCELL 300B Service Instructions Manual Download

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Service instructions

for contractors

VIESMANN

Vitocell 300-B
Type EVBA-A

DHW cylinder, 300 and 500 l

Vitocell 300-V/W
Type EVIA-A

DHW cylinder, 160 to 500 l

For applicability, see the last page

VITOCELL 300-B

VITOCELL 300-V/W

5791 764 GB

3/2017

Please keep safe.

Summary of Contents for VITOCELL 300B

Page 1: ...tractors VIESMANN Vitocell 300 B Type EVBA A DHW cylinder 300 and 500 l Vitocell 300 V W Type EVIA A DHW cylinder 160 to 500 l For applicability see the last page VITOCELL 300 B VITOCELL 300 V W 5791 764 GB 3 2017 Please keep safe ...

Page 2: ...of the relevant trade associations All relevant safety regulations as defined by DIN EN DVGW VDE and locally applicable standards a ÖNORM EN and ÖVE c SEV SUVA SVTI SWKI and SVGW Working on the system Isolate the system from the power supply e g by removing the separate fuse or by means of a mains isolator and check that it is no longer live Safeguard the system against reconnection Please note El...

Page 3: ...h the system can compromise its function Installing non authorised components and making non approved modifications or con versions can compromise safety and may inva lidate our warranty For replacements use only original spare parts supplied or approved by Viessmann Safety instructions Safety instructions cont 5791 764 GB ...

Page 4: ...iew of assemblies 15 Vitocell 300 B DHW cylinder 16 Vitocell 300 V W DHW cylinder 18 Immersion heater flange 20 5 Parts lists Vitocell 300 B V 500 l Overview of assemblies 23 Vitocell 300 B cylinder body 24 Vitocell 300 V cylinder body 26 Vitocell 300 B V thermal insulation 28 Immersion heater flange 30 6 Commissioning service reports 32 7 Specification 33 8 Appendix Final decommissioning and disp...

Page 5: ...tems that comply with EN 12828 DIN 1988 or solar thermal systems that comply with EN 12977 with due attention paid to the associated installation service and operating instruc tions DHW cylinders are only designed to store and heat water of potable water quality Heating water buf fer cylinders are only designed to hold fill water of pot able water quality Only operate solar collectors with the hea...

Page 6: ...ect coil for DHW heating in conjunction with floorstanding and wall mounted boilers Capacity 160 200 300 and 500 l Vitocell 300 B and Vitocell 300 V W An immersion heater can be used for 300 and 500 l cylinder capacities Suitable for systems to DIN 1988 EN 12 828 and DIN 4753 Inspection and maintenance DIN 1988 requires a visual inspection and if neces sary cleaning no later than 2 years after the...

Page 7: ...Checking the sensor wells for leaks 4 Checking the safety valve function 5 Cleaning the inside of the DHW cylinder 8 6 Returning the DHW cylinder to use 9 7 Checking connections and sensor wells for tightness on the water side Commissioning inspection maintenance Steps commissioning inspection and maintenance 5791 764 GB ...

Page 8: ...ver B for 300 and 500 l 03 Remove thermal insulation C For 160 to 300 l Flange insulation For 500 l Upper thermal insulation mat 04 Pull out thermometer sensor D where installed disconnecting the spring clip to do so 05 Pull out high limit safety cut out sensor E remov ing the clamping bracket with wing screw to do so 06 Remove flange cover F for 300 and 500 l and cylinder cap G with stainless ste...

Page 9: ...E Fig 2 1 Reconnect the DHW cylinder to the pipework 2 Insert new gaskets K to flange cover F for 300 and 500 l and on cylinder cap G 3 Mount flange cover F for 300 and 500 l and cyl inder cap G with stainless steel circular blank H and tighten to required torque Cylinder cap 160 Nm Flange cover 40 Nm 4 Fill the DHW cylinder on the DHW side 5 When the DHW cylinder is pressurised retighten the scre...

Page 10: ...10 Commissioning inspection maintenance Checking connections and sensor wells for tightness on the water side 5791 764 GB ...

Page 11: ...o see type plate A Assembly from this parts list Position number of the individual part within the assembly from this parts list A B Fig 3 A Vitocell 300 type plate B DHW cylinder Parts lists Vitocell 300 V W 160 and 200 l Overview of assemblies 5791 764 GB Components ...

Page 12: ...12 0003 0015 0016 0017 0018 0010 0014 0011 0013 0001 0013 0009 0005 0007 0004 0002 0006 0008 0012 Fig 4 Parts lists Vitocell 300 V W 160 and 200 l DHW cylinder 5791 764 GB Components ...

Page 13: ...120 C 0009 Flange insulation 0010 Top panel cover 0011 Locating ferrule 0012 Vitocell logo 0013 Viessmann logo 0014 Clamping bracket 0015 Vitosilver or white spray paint 0016 Vitosilver or white touch up paint 0017 Installation instructions 0018 Service instructions Parts lists Vitocell 300 V W 160 and 200 l DHW cylinder cont 5791 764 GB Components ...

Page 14: ...14 Parts lists Vitocell 300 V W 160 and 200 l DHW cylinder cont 5791 764 GB Components ...

Page 15: ...plate A Assembly from this parts list Position number of the individual part within the assembly from this parts list A B C Fig 5 A Vitocell 300 type plate B DHW cylinder C Immersion heater flange Parts lists Vitocell 300 B V W 300 l Overview of assemblies 5791 764 GB Components ...

Page 16: ... 0008 0016 0019 0010 0017 0005 0006 0007 0004 0014 0018 0012 0011 0013 0015 0002 0001 0009 0024 0023 0021 0022 0003 Fig 6 Parts lists Vitocell 300 B V W 300 l Vitocell 300 B DHW cylinder 5791 764 GB Components ...

Page 17: ... 0011 Cover 0012 Thermal insulation mat 0013 Locating ferrule 0014 Gasket 0015 Cable channel 0016 Strain relief 0017 Flange insulation 0018 Blank flange 0019 Viessmann logo 0020 Vitocell logo 0021 Vitosilver spray paint 0022 Vitosilver touch up paint 0023 Installation instructions 0024 Service instructions Parts lists Vitocell 300 B V W 300 l Vitocell 300 B DHW cylinder cont 5791 764 GB Components...

Page 18: ...8 0009 0021 0022 0020 0019 0003 0004 0007 0005 0015 0010 0017 0008 0018 0011 0002 0014 0016 0012 0013 0001 Fig 7 Parts lists Vitocell 300 B V W 300 l Vitocell 300 V W DHW cylinder 5791 764 GB Components ...

Page 19: ...nel cover 0011 Cover 0012 Thermal insulation mat 0013 Locating ferrule 0014 Gasket 0015 Flange insulation 0016 Blank flange 0017 Viessmann logo 0018 Vitocell logo 0019 Vitosilver or white spray paint 0020 Vitosilver or white touch up paint 0021 Installation instructions 0022 Service instructions Parts lists Vitocell 300 B V W 300 l Vitocell 300 V W DHW cylinder cont 5791 764 GB Components ...

Page 20: ...20 0005 0001 0003 0001 0003 0002 0005 0004 Fig 8 Parts lists Vitocell 300 B V W 300 l Immersion heater flange 5791 764 GB Components ...

Page 21: ...os Part 0001 Gasket 0002 Flange cover 0003 Reducer 0004 Immersion heater fascia 0005 Flange installation instructions Parts lists Vitocell 300 B V W 300 l Immersion heater flange cont 5791 764 GB Components ...

Page 22: ...22 Parts lists Vitocell 300 B V W 300 l Immersion heater flange cont 5791 764 GB Components ...

Page 23: ...embly from this parts list Position number of the individual part within the assembly from this parts list B A C D Fig 9 A Vitocell 300 type plate B Cylinder body C Thermal insulation D Immersion heater flange Parts lists Vitocell 300 B V 500 l Overview of assemblies 5791 764 GB Components ...

Page 24: ...24 0010 0011 0012 0003 0008 0009 0004 0007 0005 0006 0002 0001 0004 0007 Fig 10 Parts lists Vitocell 300 B V 500 l Vitocell 300 B cylinder body 5791 764 GB Components ...

Page 25: ...e 0003 Type plate 0004 Gasket 0005 Cylinder cap 0006 Clip 0007 Circular blank 0008 Gasket 0009 Blank flange 0010 Support 0011 Installation instructions 0012 Service instructions Parts lists Vitocell 300 B V 500 l Vitocell 300 B cylinder body cont 5791 764 GB Components ...

Page 26: ...26 0004 0007 0008 0009 0005 0006 0007 0004 0002 0010 0001 0003 0012 0011 Fig 11 Parts lists Vitocell 300 B V 500 l Vitocell 300 V cylinder body 5791 764 GB Components ...

Page 27: ...e 0003 Type plate 0004 Gasket 0005 Cylinder cap 0006 Clip 0007 Circular blank 0008 Gasket 0009 Blank flange 0010 Support 0011 Installation instructions 0012 Service instructions Parts lists Vitocell 300 B V 500 l Vitocell 300 V cylinder body cont 5791 764 GB Components ...

Page 28: ...28 0001 0005 0013 0002 0008 0004 0006 0013 0011 0009 0010 0011 0007 0003 0013 x6 0012 Fig 12 Parts lists Vitocell 300 B V 500 l Vitocell 300 B V thermal insulation 5791 764 GB Components ...

Page 29: ...rmal insulation mat 0005 Lower thermal insulation mat 0006 Cover 0007 Front cover strip 0008 Rear cover strip 0009 Thermometer cover 0010 Thermometer 30 120 C 0011 Cap with Viessmann logo 0012 Flange cover 0013 Lower protective profile Parts lists Vitocell 300 B V 500 l Vitocell 300 B V thermal insulation cont 5791 764 GB Components ...

Page 30: ...30 0005 0003 0001 0003 0002 0001 0005 0004 Fig 13 Parts lists Vitocell 300 B V 500 l Immersion heater flange 5791 764 GB Components ...

Page 31: ...Pos Part 0001 Gasket 0002 Flange cover 0003 Reducer 0004 Immersion heater fascia 0005 Flange installation instructions Parts lists Vitocell 300 B V 500 l Immersion heater flange cont 5791 764 GB Components ...

Page 32: ...ntenance service Date By Maintenance service Maintenance service Maintenance service Date By Maintenance service Maintenance service Maintenance service Date By Maintenance service Maintenance service Maintenance service Date By Commissioning service reports Commissioning service reports 5791 764 GB Appendix ...

Page 33: ...water DHW G 1 1 DHW circulation G 1 1 Vitocell 300 V W type EVIA A Cylinder capacity l 160 200 300 500 DIN registration number Applied for Standby heat loss kWh 24 h 0 90 0 91 1 06 1 37 Dimensions Length Ø a Incl thermal insulation mm 581 581 667 1022 Excl thermal insulation mm 715 Width b Incl thermal insulation mm 605 605 744 1084 Excl thermal insulation mm 954 Height d Incl thermal insulation m...

Page 34: ...voltage 3 N 400 V 50 Hz Rated current A 8 7 Heat up time from 10 to 60 C Vitocell 300 B 300 l h 7 1 3 6 2 4 500 l h 11 0 5 5 3 7 Vitocell 300 V W 300 l h 7 3 3 6 2 4 500 l h 11 4 5 7 3 8 Content that can be heated by the immersion heater Vitocell 300 B 300 l l 245 500 l l 379 Vitocell 300 V W 300 l l 256 500 l l 390 Specification Specification cont 5791 764 GB Appendix ...

Page 35: ...em are not part of ordi nary household waste For decommissioning the system isolate the system from the power supply and allow components to cool down where appropriate All components must be disposed of correctly Appendix Final decommissioning and disposal 5791 764 GB Appendix ...

Page 36: ...ter proportion to article 3 section 3 Solar part according to category 1 diagram 2 Modules B and C 1 according to Appendix III Materials according to AD regulations individual assessment and Appendix I 4 2 b Corrosion supplement to Appendix I 2 2 and AD regulations The pressure vessel was tested without fitted equipment safety equipment It must be equipped in accordance with national regulations b...

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