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Service instructions

for contractors

VIESMANN

Vitosol 111-F
Type TS1

Thermosiphon solar thermal system with 150, 200 l DHW cylinder and 1 flat-plate
collector
Thermosiphon solar thermal system with 300 l DHW cylinder and 2 flat-plate
collectors

For applicability, see the last page

VITOSOL 111-F

5786 170 GB

7/2016

Please keep safe.

Summary of Contents for TS1

Page 1: ... TS1 Thermosiphon solar thermal system with 150 200 l DHW cylinder and 1 flat plate collector Thermosiphon solar thermal system with 300 l DHW cylinder and 2 flat plate collectors For applicability see the last page VITOSOL 111 F 5786 170 GB 7 2016 Please keep safe ...

Page 2: ...VDE and locally applicable standards a ÖNORM EN and ÖVE c SEV SUVA SVTI SWKI and SVGW Working on the system Isolate the system from the power supply e g by removing the separate fuse or by means of a mains isolator and check that it is no longer live Safeguard the system against reconnection Please note Electronic assemblies can be damaged by elec trostatic discharge Prior to commencing work touch...

Page 3: ...mmissioning inspection and maintenance 8 3 Parts lists Ordering parts 13 Parts list for 150 200 l cylinder 14 Parts list for 300 l cylinder 16 4 Commissioning service reports 18 5 Specification 19 6 Shutdown Final decommissioning and disposal 21 7 Certificates Declaration of conformity 22 Index Index 5786 170 GB ...

Page 4: ...e is only intended to be installed and operated in sealed systems or solar thermal systems that comply with EN 12976 and EN 12977 with due attention paid to the associated installation service and operating instructions DHW cylinders are only designed to store and heat water of potable water quality Only operate the solar collectors with heat transfer medium approved by the manufacturer Intended u...

Page 5: ...m anode and an immersion heater are fitted in the DHW cylinder The Vitosol 111 T can be installed on flat roofs and pitched roofs The fixing systems for flat roof installation are available for installation angles 15 30 and 45 Fig 1 A Flat plate collector B Solar return line C DHW cylinder D Solar flow line Information Product information 5786 170 GB Information ...

Page 6: ...6 C D B A Fig 2 A Flat plate collector B Solar return C DHW cylinder D Solar flow Information Product information cont 5786 170 GB Information ...

Page 7: ...e 3 bar 0 3 MPa and air vent valve B DHW connection and pressure temperature safety valve 10 bar 1 MPa 90 C T P valve C Cold water connection potable water D Solar return Information Product information cont 5786 170 GB Information ...

Page 8: ... the system 9 6 Checking the safety valve function 7 Cleaning the inside of the DHW cylinder 10 8 Checking and replacing the magnesium anode if required 10 9 Returning the DHW cylinder to use 11 10 Checking connections on the water side for tightness 11 Checking the thermal insulation of the cold water and DHW pipes Commissioning inspection maintenance Steps commissioning inspection and maintenanc...

Page 9: ...solar side Fig 4 1 Remove the closure on the container with heat transfer medium and replace with the closure sup plied 2 Make the hose connection between fill valve B on the DHW cylinder and the container with heat transfer medium 3 Position the canister above the DHW cylinder 4 Open fill valve B 5 Vent the following while filling DHW cylinder at air vent valve C Collectors at air vent valve A In...

Page 10: ...nt to remove hard deposits that cannot be removed with a high pres sure cleaner Please note Cleaning agents containing hydrochloric acid will attack the DHW cylinder material Never use such cleaning agents Danger Cleaning agent residues can result in poi soning Always observe the information provided by the cleaning agent manufacturer 6 Fully drain all cleaning agent 7 Flush the DHW cylinder thoro...

Page 11: ...e DHW cylinder on the DHW side Retighten the screws with a maximum torque of 25 Nm Checking connections on the water side for tightness Checking the thermal insulation of the cold water and DHW pipes Commissioning inspection maintenance Returning the DHW cylinder to use 5786 170 GB ...

Page 12: ...12 Commissioning inspection maintenance Checking the thermal insulation of the cold water and DHW pipes 5786 170 GB ...

Page 13: ...13 The following details are required when ordering parts Serial no see type plate Position number of the part from this parts list Parts lists Ordering parts 5786 170 GB Components ...

Page 14: ...14 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 0021 Fig 6 Parts lists Parts list for 150 200 l cylinder 5786 170 GB Components ...

Page 15: ... valve 0010 Immersion heater gasket 0011 Magnesium anode 0012 Flange 0013 Thermal insulation flange 0014 Cover with aperture 0015 Cover without aperture 0016 Screws flange 0017 Screws cover 0018 Installation instructions 0019 Service instructions 0020 Immersion heater 3 0 kW 230 V 0021 Temperature controller Parts lists Parts list for 150 200 l cylinder cont 5786 170 GB Components ...

Page 16: ...16 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 0021 0022 0023 0024 0025 Fig 7 Parts lists Parts list for 300 l cylinder 5786 170 GB Components ...

Page 17: ...11 Magnesium anode 0012 Flange 0013 Thermal insulation flange 0014 Cover with aperture 0015 Cover without aperture 0016 Screws flange 0017 Screws cover 0018 Installation instructions 0019 Service instructions 0020 Immersion heater 3 0 kW 230 V 0021 Temperature controller 0022 Connection pipe 0023 Gasket flange 0024 Cheese head screw temperature controller 0025 Washer Parts lists Parts list for 300...

Page 18: ...ntenance service Date By Maintenance service Maintenance service Maintenance service Date By Maintenance service Maintenance service Maintenance service Date By Maintenance service Maintenance service Maintenance service Date By Commissioning service reports Commissioning service reports 5786 170 GB Appendix ...

Page 19: ...tal weight excl mounting frame kg 130 135 190 DHW cylinder dimensions Width b mm 1410 1735 1680 Depth e 7 mm 500 500 600 Weight kg 70 90 110 Collector dimensions Height d mm 2066 2380 2066 Collector width f mm 1056 1056 1056 Depth g mm 70 70 70 Weight kg 40 45 40 Absorber area m2 2 01 2 32 4 02 Aperture area m2 2 02 2 33 4 03 Connections DHW side outlet tee G G G Cold water R R R Immersion heater ...

Page 20: ...20 a b c f d e Fig 8 a b c f d e Fig 9 g h Fig 10 l k Fig 11 Specification Specification cont 5786 170 GB Appendix ...

Page 21: ...em are not part of ordi nary household waste For decommissioning the system isolate the system from the power supply and allow components to cool down where appropriate All components must be disposed of correctly Shutdown Final decommissioning and disposal 5786 170 GB Appendix ...

Page 22: ... EU EMC Directive Applied standards EN 1991 1 1 2002 AC 2009 EN 04 01 1991 2005 EN 12976 1 2006 or ISO 9806 2013 to Solar KEYMARK DIN 4753 3 2011 EN 12897 2006 EN 60335 1 2012 EN 60335 2 21 IEC 2002 A1 2004 A2 2008 In accordance with the following directives this product is designated with Allendorf 01 July 2016 Viessmann Werke GmbH Co KG Authorised signatory Manfred Sommer Certificates Declaratio...

Page 23: ...23 5786 170 GB Appendix ...

Page 24: ...08 Viessmann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5786 170 GB Subject to technical modifications ...

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