Vibra FZ15001E Series Installation Manual Download

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410021M61

Intrinsically Safe Explosion-Proof

High-Precision Tuning Fork Scale

FZ623Ex/FZ3202Ex/

FZ6202Ex/FZ15001Ex

Installation

Manual

SHINKO DENSHI CO., LTD.

IMPORTANT

•

To ensure safe and proper use of the scale, please read this
manual carefully.

•

After reading this manual, store it in a safe place near the scale,
so you can review it as needed.

Summary of Contents for FZ15001E Series

Page 1: ...ork Scale FZ623Ex FZ3202Ex FZ6202Ex FZ15001Ex Installation Manual SHINKO DENSHI CO LTD IMPORTANT To ensure safe and proper use of the scale please read this manual carefully After reading this manual store it in a safe place near the scale so you can review it as needed ...

Page 2: ...はくし ...

Page 3: ... certified as an intrinsic safety explosion proof structure electric device It has been confirmed that the device does not explode due to the generation of electric sparks or temperature rise of a component not only during normal operation but also during abnormal operation failure period even when used in the atmosphere of explosive gas Explosion proof structure that has been certified About the ...

Page 4: ...n intrinsically safe circuit and the frame of the electrical apparatus is not guaranteed Avoid excess voltage From the safety point of view the circuit is considered to be connected to earth See 1 5 6 Grounding EU TYPE EXAMINATION CERTIFICATE 1 Certificate No DEKRA 15ATEX0072X 2 Marking II 1G Ex ia IIB T4 Ga 3 STANDARDS EN 60079 0 2018 EN 60079 11 2012 4 POWER SUPPLY Maximum values Ui Ii Pi Ci Li ...

Page 5: ...tion is found by any chance please let us know Documents of which pages are missing or irregularly bound will be exchanged Please inform the store where you purchased the product or our sales department Trouble related to the product or system will be dealt with in accordance with the individual maintenance contract Please note however that we will not take responsibility for consequential trouble...

Page 6: ...anual is impossible Therefore it is safe to think that what is not written in the operation manual cannot be performed unless the operation manual positively writes it is possible When performing installation operation maintenance or inspection of this product not only observe what is written or indicated in this document or on the product surface but also pay adequate consideration to safety meas...

Page 7: ...proper precautions are not taken Used for caution concerning operations that may lead to a light physical injury to persons if proper precautions are not taken Used for notation concerning operations that may lead to damage of the products facilities data if proper precautions are not taken Used for accurate weighing and appropriate usage of the equipment Used for reference information Used for Pr...

Page 8: ... Series Operation Manual About how to read this document This document consists of the following contents 1 Prior to use Describes precautions checking for articles contained in the box the name and function of each section and the assembling and installation of the product Before installing and using the scale for the first time be sure to read this document 2 Maintenance Describes how to maintai...

Page 9: ...installation 9 1 5 1 How to mount the pole and the indicator 11 1 5 2 Mounting of the pan base and the weighing pan 13 1 5 3 Mounting of the windshield Option 14 1 5 4 Installation of the power supply box 15 1 5 5 Leveling 19 1 5 6 Grounding 20 1 5 7 Connecting to main power supply and starting up 21 2 Maintenance 22 2 1 Care and cleaning method 22 2 2 Care and cleaning method in the case of heavy...

Page 10: ... viii Appendix 1 2 Common specification 29 Appendix 1 3 The combination of the interface option 30 Appendix 1 4 Outline drawing 31 Memo ...

Page 11: ...s the intrinsic safety explosion proof property of the product and may lead to an explosion Install Scale cable and DC power supply cable properly so as to prevent dielectric EMF Improper installation of them may impair the intrinsic safety performance of the product due to the electrostatic induction and electromagnetic induction and may lead to an explosion Do not replace fuse optional slots of ...

Page 12: ...nnect the power supply box from mains power supply then ask the store where you purchased the product or our sales department for repair Keeping using the product may result in an explosion or fire In addition do not ever try to repair it for yourself or very dangerous situation is likely to occur Do not use the product in an abnormal condition If it should happen that an abnormal event such as sm...

Page 13: ... may cause short circuiting or failure Do not give a shock to the scale It may cause breakage or failure Place an article to be weighed softly Do not let an overload situation o Err indication continue It may cause breakage or failure Remove the article to be weighed immediately Do not use volatile solvent Use of volatile solvent is likely to deform the product Dirt on the product should be remove...

Page 14: ...resulting in inaccurate measurement Vibration shaking It is preferable to locate a measuring room on the first floor or the basement The higher the room is the larger the vibration and shaking become Therefore a highly located room is not suitable for measurement Rooms near the railway or road side should also be avoided Air draft Places directly exposed to air current from an air conditioner or t...

Page 15: ...rically charged specimen before measurement Magnetism Specimens affected by magnetism show different weight in a different position of the weighing pan reducing the reproducibility When weighing a magnetized specimen either eliminate the magnetism from the specimen or place a setting plate on the weighing pan to distance the specimen from the weighing mechanism of the scale so that the mechanism m...

Page 16: ...he scale for longer than 30 minutes and load the scale a few times with a weight equivalent to the weighing capacity before measurement Adjustment is also needed in the following cases When using the scale for the first time When using the scale after a long period of non use When changing a place of installation and When there was a large change in temperature humidity or atmospheric pressure Mai...

Page 17: ...ssing or broken should be found please inform the store where you purchased the product Part name Q ty Part name Q ty Indicator 1 Base unit 1 each Pole 1 Pan base either a square or round pan 1 Weighing pan either a square or round pan 1 Power supply box AC power cord 1 DC Power supply cable 1 Accessories ...

Page 18: ...ic safety grounding terminal E IS Enclosure grounding terminal Scale cable DC Power supply cable DC power supply cable connecting terminal block DC Power supply cable RS232C connector D sub 9 pin male Power switch Communication confirmation LED Fuse holder Fuse built in AC connector cover AC power cord ...

Page 19: ...ull in section Do not ever install the power supply box and the barrier in the dangerous section Separate DC power supply cable and scale cable adequately from electromagnetic sources such as mortors or motor power cables Otherwise the intrinsic safety performance may possibly be impaired due to the electrostatic induction and electromagnetic induction Perform the wiring with sufficient clearance ...

Page 20: ...er shall meet the following conditions Certified product as Ex ia Ga IIB or higher grade Maximum load rating Capacitance 1 41μF Inductance 1 77 mH The barrier built into the power supply box meets the above conditions 3 Conditions of the General Electric Apparatus The internal voltage of the device shall not be beyond 250 Vac 50 60 Hz 250Vdc at either normal or the abnormal condition The power sup...

Page 21: ...ws from the pole with a spanner which comes with the scale 2 Remove the pole cover 2 Mount the pole on the scale 1 Put the scale cable that comes out of the scale through the pole 2 Fix the pole and the scale with the attached screws temporarily 3 Tighten the screws to fix the pole securely with the spanner which comes with the scale ...

Page 22: ... 1 Put two protuberances located in the lower portion of the back of the indicator into the holes of the angle adjusting section and then push down the indicator 2 Fix the indicator with screws 5 Connect the scale cable to the indicator 1 Tighten the connector screw to fix When not using the pole connect the scale cable directly to the indicator Tighten the cable securely for protection against du...

Page 23: ...base unit 1 Put the pan base on the base unit with the pan base hole matched up with the protuberance of the base unit and then turn the screw with a coin or the like to fix it Do not turn it excessively 2 Mount the weighing pan 1 Place the weighing pan on the pan base of the base unit ...

Page 24: ...d on the scale The windows of the windshield sides are made of glass requiring care in handling not to break it due to a shock Place it very gently so as not to give a shock to the scale The cover is only placed requiring care not to drop it by mistake when doing so ...

Page 25: ... a Phillips head screwdriver 2 Connect the DC power supply cable Power supply box marking DC Power supply cable no 1 1 2 2 5 5 6 6 3 Tighten the screws to fix it Fix the DC power supply cable 4 Fix the DC power supply cable on the cable clamp located under the DC power supply cable connecting terminal block ...

Page 26: ... if it is not protected nor accessibility is not limited Be sure not to mistake the connection of AC N L and ground Secure insulation to the each line of the AC power cord to avoid short sircuit or electric shock Use the AC power cord of proper ratings Install the unit in such a way that the AC plug of the AC power cord is not blocked so as to be able to access to shut off the power Fix the power ...

Page 27: ... the cover up 2 Loosen the 2 screws fixing the connector by flat blade screwdriver and pull the connector 3 Pull the cable out from the connector while pushing the orange tab by flat blade screwdriver 4 To reuse the AC power cord remove the cable bush on the AC connector cover by a plier and pull the cable out form the cover ...

Page 28: ... without pushing the tab About the cable end treatment to insert to the connector please refer to the following website of the connector or our local dealer Manufacturer PHOENIX CONTACT Model number MSTB 2 5 3 STF 1786844 3 Connect the DC power supply cable to the indicator 1 Connect the DC power supply cable to the port at the back of the indicator and tighten the connector screw to fix the DC po...

Page 29: ...shown in the figure on the left to loosen them 2 Level the scale 1 Turn the adjusters and bring the bubble enters in the centre circle as shown in the figure on the left 2 When having leveled the weighing section slightly push the four corners of the scale to make sure that there is no rattle Turn the adjusters as shown below depending on the position of the bubble in the level or or or or ...

Page 30: ...e following grounding conditions in grounding this product 1 Ground the Intrinsic safety grounding terminal E IS 2 Ground the Enclosure grounding terminal s for the enclosure s Be sure to use a screw attached to the terminal Be sure to ground at least one of the Enclosure grounding terminal 2 Check for grounding continuity Confirm that it is properly grounded by using earth tester ...

Page 31: ...ecting to main power supply 2 Trun on the Power switch of the power supply box Turn on the Power switch of the Power supply box The LED on the switch lights up A mark appears on the main display of the indicator and the scale goes into standby mode 3 Turn on the scale Press the On Off key to turn on the scale After self check sequence the scale starts up Do not press any key during the self check ...

Page 32: ...tly wet with neutral detergent In the case of being extremely dirtied wash the dirt off and then wipe it adequately with dry cloth To remove the indicator section from the weighing section refer to Assembling and installation of the scale Removing a part other than the one referred to in this document will impair the function of the product leading to a failure Please note that we will not take an...

Page 33: ...d Square pan 1 Remove the weighing pan and the pan base from the scale 1 Remove in the order of the weighing pan the fixing screw and the pan base 2 Remove the square side windshield 1 Open the square side windshield right and left to remove it ...

Page 34: ... 24 2 2 2 How to remove the side windshield Round pan 1 Remove the weighing pan and the pan base from the scale 1 Remove in the order of the weighing pan the fixing screw and the pan base ...

Page 35: ...ocument will impair the function of the product leading to a failure Please note that we will not take any responsibility for the consequence resulting from such removal When washing with water take care not to submerge the weighing section and indicator section The scale is compliant with IPX5 only when the Round Square side windshield Pan base and weighing pan are mounted on it ...

Page 36: ...d contact your dealer 2 Confirm that it is properly grounded by using earth tester Before beginning this operation make sure to unplug the AC plug or shutdown the AC mains 1 Replace the fuse 1 Turn the fuse holder cap counterclockwise 2 Replace to a new fuse and tighten the cap securely Do not use other fuse than specified Fuse specifications Rating 250Vac 2A Time lag fuse Meets IEC 60127 2 Dimens...

Page 37: ...otify the store where you purchased the product Err100 to Err104 or Err120 to Err124 is displayed and the scale does not boot properly Communication error Disconnect the product from mains power supply and check the cable connection Keep cables away from noise sources If the above solution doesn t work take a note of the error number and notify the store where you purchased the product Err200 is d...

Page 38: ...e disconnecting any parts or connectors in the hazardous area 2 Do not open the enclosure in the hazardous area Do not dismantle the product beyond its original state of purchase Disassemble the equipment by performing steps 1 5 in reverse order For proper disposal This product including accessories may not be disposed of in domestic waste in conformance with the specific requirements in your coun...

Page 39: ...2Ex FZ15001Ex Approx 10 5 kg Power supply box S Power supply box M Approx 3 6 kg Approx 3 9 kg Standard cable length AC power cord EU UL DC power supply cable Scale cable 3 m 5 m 5 m 1 m Operating temperature and humidity Temperature Weighing section and Indicator section 5 C to 40 C Power Supply Box 0 C to 40 C Humidity 85 RH or lower no condensation nor frost Power source and ratings Dedicated p...

Page 40: ... RS232C Additional RS232C RS422A Contact Relay Slot 1 x standard Slot 2 x optional x optional x optional Power supply box M Option Slot No RS232C Additional RS232C RS422A Contact Relay Slot 1 x standard Slot 2 x optional x optional Slot 3 x optional Refer to the manual of each interface option ...

Page 41: ... 31 Appendix 1 4 Outline drawing Indicator section FZ623Ex ...

Page 42: ... 32 FZ3202Ex FZ6202Ex FZ15001Ex ...

Page 43: ... 33 Power supply box S Standard Power supply box M Option ...

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