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rev. 6/7/2018 

 

  DCR-880, MANUAL 

Copyright 2018 Vestil Manufacturing Corp.                                                                                     Page 1 of 25          

 

  

 

 
 

                 

 

 

DCR-880 Series Manually Propelled Drum Carriers 

Instruction Manual

 

 
 
 
 
 
 
 

        

        

 

 

                        DCR-880-M                                      DCR-880-H-HP                                  DCR-880-H 

 
 
 
 

Receiving instructions: 

 

 
 

After delivery, remove the packaging from the product. Inspect the product closely to determine whether it 

sustained damage during transport. If damage is discovered, immediately record a complete description of the 
damage on the bill of lading. If the product is undamaged, discard the packaging. 

 

Note: 

The end-user is solely responsible for confirming that product design complies with all laws, regulations, codes, 

and mandatory standards applied where the product is used. 

 

Vestil Manufacturing Corp. 

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 

Telephone: (260) 665-7586  -or-  Toll Free (800) 348-0868 

Fax: (260) 665-1339 

www.vestilmfg.com    e-mail: 

[email protected]

 

Table of Contents 

Signal words……………………………………………………………………………….............................................. 2 
Hazards of improper use……...…………………………………………………………………………………..……… 2 
DCR-880-M exploded parts diagram, bill of materials, and specifications………………………………....……….. 3 - 4 
DCR-880-H exploded parts diagram, bill of materials, and specifications……………………………………..,,….. 5 - 6 
DCR-880-H-HP exploded parts diagram, bill of materials, and specifications…………….…………..…..……….. 7 - 8 
DCR-880-H-DC exploded parts diagram, bill of materials, and specifications………………….…………….……. 9 - 10 
DCR-880-H-HP-DC exploded parts diagram, bill of materials, and specifications…………..…………....……….. 11 - 12 
DC modular power unit exploded parts diagram and bill of materials……………………………………………….. 13 - 14 
12VDC modular power unit electrical circuit diagram…………………………………………………………………. 14 
12VDC modular power unit layout………………………………………………………………………………………. 15 
Using the drum lifter………………………………...…………………………………………………………………….. 16 
Lifting drums……………………………………………………………………………………………………………….. 17 
Hydraulic circuit diagram (DCR-880-H & DCR-880-H-HP)……………..……………………………………..……… 18 
Manual hydraulic system sequence of operation………...…………………………………………………………….. 18 - 19 
Hydraulic circuit diagram: DC-powered units…………………………………………………………………………… 19 
Operation instructions for DC-powered units (DCR-880-H-DC & DCR-800-H-HP-DC)…………………………… 19 - 20 
Bleeding air from the hydraulic circuit…………………………………………………………………………………… 20 
Using the Battery Charger…………………………………………………………………………………….…….....…. 20 - 21 
Inspections & Maintenance……………………………………………………………................................................ 21 - 22 
Troubleshooting guide (DCR-880-H & DCR-880-H-HP)………………………………………………………………. 22 
Troubleshooting guide (DCR-880-H-DC & DCR-880-H-HP-DC)…………………………………………………….. 23 - 24 
Labeling diagram……………………………………………………………………………………………..………..….. 24 
Limited warranty…………………………………………………………………………………..……………………….. 25 

Содержание DCR-880 Series

Страница 1: ...ards of improper use 2 DCR 880 M exploded parts diagram bill of materials and specifications 3 4 DCR 880 H exploded parts diagram bill of materials and specifications 5 6 DCR 880 H HP exploded parts d...

Страница 2: ...anty see p 25 DO NOT exceed the capacity of the drum handler The product is labeled with its capacity see Label 287 in Labeling diagram on p 25 Inspect the product as directed in Inspections and Maint...

Страница 3: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 3 of 25 DCR 880 M exploded parts drawing bill of materials on following page...

Страница 4: ...2 2 12 11209 Bolt 1 2 13x1 1 2 HHCS ASTM A307 grade A zinc plated 2 33 65078 Extended prong cotter pin zinc finish 1 8 x 1 1 2 3 13 40 525 001 Weldment handle 1 34 21 112 003 Pin 1 2 13x1 1 2 retainin...

Страница 5: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 5 of 25 DCR 880 H exploded parts drawing bill of materials on following page...

Страница 6: ...plug 4 13 33011 Flat washer USS plain finish 1 2 2 36 21 112 003 Pin 1 2 13x1 1 2 retaining clevis 2 14 37030 Nylon insert lock nut 1 2 13 2 37 65078 Extended prong cotter pin zinc finish 1 8 x 11 2 3...

Страница 7: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 7 of 25 DCR 880 H HP exploded parts drawing bill of materials on following page...

Страница 8: ...3 37039 Nylock nut zinc plated 3 4 10 4 36 28 112 031 Clevis pin 3 4 x 4 1 2 2 14 33011 Flat washer USS plain finish 1 2 2 37 65078 Extended prong cotter pin zinc finish 1 8 x 1 1 2 3 15 37030 Nylon i...

Страница 9: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 9 of 25 DCR 880 H DC exploded parts drawing bill of materials on following page...

Страница 10: ...30 Nylon insert lock nut 1 2 13 36 36106 Hex nut grade A zinc plated 3 8 16 14 11209 Bolt 1 2 13x1 1 2 HHCS ASTM A307 grade A zinc plated 37 33008 Flat washer low carbon USS zinc plated 3 8 15 40 525...

Страница 11: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 11 of 25 DCR 880 H HP DC exploded parts drawing bill of materials on following page...

Страница 12: ...grade A zinc plated 3 8 16 2 13 37039 Nylock nut zinc plated 3 4 10 4 36 28 112 031 Clevis pin 3 4 x 4 1 2 2 14 33011 Flat washer USS plain finish 1 2 2 37 65078 Extended prong cotter pin zinc finish...

Страница 13: ...lock washer 3 8 flat washer 2 2 2 12 99 135 011 4 12VDC motor w tang dr 1 13 15 022 004 12V start solenoid relay 1 14 HS64 Worm gear hose clamp 1 15 BG 12V Battery gauge 1 16 ZB2BZ009 Base contact bl...

Страница 14: ...scription Qty 31 568 015 BN70 O ring 1 32 568 011 BN70 O ring 1 33 99 153 058 Valve cartridge normally closed 1 34 99 034 010 Coil with weather tite plug 1 35 99 153 006 Valve pressure relief 1 36 568...

Страница 15: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 15 of 25 12VDC modular power unit layout part 2 of 2 12VDC modular power unit layout part 1 of 2...

Страница 16: ...until the carriage rises to the necessary elevation 2 To lower the carriage Press the direction selector down Then move the jack handle up and down until the carriage reaches the desired height DCR 88...

Страница 17: ...the carriage to bring the rim gripper into contact with the rim of the drum 1 DCR 880 M Use the jack to position the carriage Be sure that the direction selector is in the UP position 2 DCR 880 H DCR...

Страница 18: ...oot pedal back to the home position and chamber A again fills with oil as the piston rises The pump has two modes of operation 1 Low pressure high volume and 2 High pressure low volume 1 Low Pressure...

Страница 19: ...elease pedal tensioning spring returns the release pedal to the home position which automatically closes the valve Hydraulic circuit diagram DC powered units 01 127 010 Rev C Operation Instructions fo...

Страница 20: ...ng the velocity fuse lower the carriage and remove the drum Then cycle the carriage by raising the carriage all the way up and back down Do this several times to purge air from the system Bleeding air...

Страница 21: ...wer the carriage Include observations about how the unit sounds as the carriage moves how much effort is required to move the jack handle or foot treadle or how the unit responds to pushbutton signals...

Страница 22: ...dge contamination that might be preventing one of the check balls from seating properly 3 Release pedal adjustment a Loosen the release pedal screw retaining nut b Loosen the pedal screw 1 2 to a full...

Страница 23: ...ge Remove the lowering solenoid valve and clean Refer to p 20 l Correct as appropriate See also 2 f h m See 1 b n See 2 e o See 2 j 4 Motor labors or is extremely hot p Battery voltage too low q Oil s...

Страница 24: ...it should be labeled at all times as shown in the diagram below Replace any label that is damaged and or not easily readable Numbers below label images in the diagram correspond to the identification...

Страница 25: ...warranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under norm...

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