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DO NOT STORE OR USE 
GASOLINE OR OTHER 
FLAMMABLE VAPORS AND 
LIQUIDS IN THE VICINITY OF 
THIS OR ANY OTHER 
APPLIANCE.

WHAT TO DO IF YOU SMELL GAS:

• 

Do not try to light any appliance. 

• 

Do not touch any electric switch; 

do not use any phone in your 

building. 

• 

Immediately call your gas 

supplier from your neighbor’s 

phone. Follow the gas suppliers 

instructions. 

• 

If you cannot reach your gas 

supplier call the fire department.

WARNING! 

IF THE INFORMATION IN THIS 
MANUAL IS NOT FOLLOWED 
EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING 
PROPERTY DAMAGE, PER-
SONAL INJURY OR LOSS OF 
LIFE.

PLEASE READ THIS MANUAL 
BEFORE INSTALLING AND 
USING APPLIANCE

INSTALLER/CONSUMER

SAFETY INFORMATION

FOR YOUR SAFETY
Installation and service must 
be performed by a qualified 
installer, service agency or 
the gas supplier.

Direct Vent Models: 
33XDV, 36XDV, 39XDV

Installation Instructions and 

Homeowner’s Manual

10009383  12/06  Rev.  10

CERTIFIED

DESIGN

CERTIFIED 

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

9383
XDV cover
5/06

Summary of Contents for ExtremeView 33XDV

Page 1: ...G IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAMAGE PER SONAL INJURY OR LOSS OF LIFE PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE INSTALLER CONSUMER SAFETY INFORMATION FOR YOUR SAFETY Installation and service must be performed by a qualified installer service agency or the gas supplier Direct Vent Models 33XDV 36XDV 39...

Page 2: ... 11 General Venting Information General Venting 11 General Venting Information Termination Location 12 General Information Assembling Vent Pipes 13 Flex Vent Pipes 13 Twist Lock Pipes 14 How to Use the Vent Graph 14 Rear Wall Venting Applications Installation 14 Vertical Sidewall Applications Installation 16 Below Grade Installation 20 Vertical Through the Roof Applications Installation 20 Venting...

Page 3: ...and ventilation air must not be ob structed in any way 11 When fireplace is installed directly on carpeting vinyl tile or any combustible material other than wood the fireplace must be installed on a metal or wood panel extending the full width and depth of the fireplace 12 This fireplace requires adequate ventilation and combustion air to operate properly 13 This fireplace must not be connected to a c...

Page 4: ...m O 4 118 mm 6 171 mm 6 171 mm P 6 162 mm 9 235 mm 9 235 mm Framing Dimensions S 36 914 mm 41 1057 mm 44 1118 mm T 51 1295 mm 58 1495 mm 62 1581 mm U 25 641 mm 29 748 mm 31 790 mm V 33 851 mm 36 927 mm 39 1003 mm W 31 787 mm 38 980 mm 38 980 mm X 14 378 mm 16 426 mm 16 426 mm V Rough Opening Width 7 Dia 4 Dia Rough Opening Height Rough Opening Depth Recessed Nailing Flange 178mm 102mm S S T C W B ...

Page 5: ... A 33 838 mm 36 914 mm 39 991 mm B 28 733 mm 34 870 mm 34 870 mm C 31 794 mm 34 870 mm 37 946 mm D 18 466 mm 23 584 mm 23 584 mm E 22 578 mm 24 610 mm 27 686 mm F 14 365 mm 16 413 mm 16 413 mm G H I J 4 118 mm 5 143 mm 5 143 mm K 6 162 mm 8 203 mm 8 203 mm L 8 225 mm 11 302 mm 11 302 mm M 2 51 mm 2 51 mm 2 51 mm N 3 85 mm 3 82 mm 3 82 mm O 4 117 mm 6 171 mm 6 171 mm P 6 162 mm 9 235 mm 9 235 mm Q ...

Page 6: ...arance to combustible CFM170 J F G H I Mantel Leg CFM164a Mantel Leg Chart 06 22 01 sta Black Surround Face CFM170 DV Builder Front View O N M L K Side of Combustion Chamber CFM164a Mantel Mantel Leg FromSide Ref Leg Depth Ref of Comb Opening F 10 254 mm K 11 292 mm G 8 203 mm L 9 241 mm H 6 152 mm M 7 191 mm I 4 101 mm N 5 140 mm J 2 51 mm O 3 89 mm Fig 4b Combustible mantel leg minimum installat...

Page 7: ...s such as brick or tile may be extended over the edges of the face of the fireplace DO NOT cover any vent or grille panels If a Trim Kit is going to be installed on the fireplace the brick or tile will have to be installed flush with the edges of the fireplace Final Finishing 33XDV 36XDV 39XDV Certified To ANSI Z21 88 2005 CSA 2 33 2005 Vented Gas Fireplace Heaters Gas Specifications Inlet Minimum 5 5 w...

Page 8: ...onnect this and any other gas appliance control from the gas line when pressure testing Remote ON OFF Switch Do not wire the remote ON OFF wall switch for this gas appliance into a 120v power supply 1 Thread wire through the electrical knockout located on either side of the unit Take care not to cut the wire or insulation on metal edges Ensure the wire is secured and protected form possible damage...

Page 9: ... Refit the socket assembly back into the electrical box and replace the cover plate Secure the cable with the clamp on the outside of the EB 1 base plate and refit the EB 1 assembly to the unit with the screw removed in step 1 FP580 INSTA VENT FREE EB1 JUNCTION BOX 11 18 97 OUTSIDE Electrical Box FRONT OF UNIT INSIDE FRONT OF UNIT FP580 Fig 9 EB 1 receptacle This appliance may be fitted with a Synete...

Page 10: ...e outer collar adapter to unit with the round collar on top secure with 10 screws Fig 14 NOTE Be sure not to damage any gasket material Outer Collar Adapter Remove Screws 5 Remove Screws 5 Flue Pipe FP1458 Fig 11 Remove screws from outer collar adapter Flue Cover Remove Screws 4 Remove Insulation 7 Diameter Notch Out Remove Screws 4 FP1549 Fig 12 Remove flue cover and flue pipe Flue Pipe Install Scr...

Page 11: ... vertically through the roof Only CFM Corporation venting components specifi cally approved and labelled for this fireplace may be used If vent termination is installed in an accessible loca tion Vent Termination Guard 53525 shall be in stalled Vent terminations shall not be recessed into a wall or siding Horizontal venting which incorporates the twist lock pipe must be installed on a level plane wi...

Page 12: ...ulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances to building or the combustion air inlet to any Btuh 3kW 12 30cm for 10 000 Btuh 3kW 9 other appliances appliances 10 000 Btuh 3kW and 23cm for appliances 10 000 100 000 Btuh 30kW 36 91cm Btuh 3kW and 50 000 Btuh for appliances 100 000 Btuh 30kW 15kW 12 30cm for applianc...

Page 13: ... side Apply High Temperature Sealant Hose Clamp FP1471 Fig 18 Apply high temperature sealant to 4 and 7 pipes Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors G Combustible 6 152 mm Noncombustible 2 51 mm F Combustible 6 152 mm Noncombustible 2 51 mm G Balcony with no side wall M Combustible Noncombustible 12 305...

Page 14: ... wall is 20 508 mm Fig 21 Only one 45 elbow is allowed in these installations Minimum clearances between vent pipe and com bustible materials are as follows Top 2 51 mm Sides 1 25 mm Bottom 1 25 mm Horizontal dimension from the outside face of the wall to the center of the fireplace vent flange Sidewall vent graph showing the relationship between vertical and horizontal dimensions for a Direct Vent ...

Page 15: ...e plus 2 51 mm Fig 22 VO584 100 Vent Opening 2 99 djt Vent Opening for Combustible Wall 9 240mm 10 264mm Fireplace Hearth Framing Detail Opening for Noncombustible Wall 7 190 mm VO584 100 Fig 23 Locate vent opening on wall ZCS101 Zero Clearance Sleeve 3 11 99 djt Max Length 12 305mm 8 Screws 2 8 Screws 2 Adjustable Zero Clearance Sleeve 8 Screws 2 Adjustable Zero Clearance Sleeve ZCS101 Fig 24 Adj...

Page 16: ... Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust certain limitations as to vent configurations apply and must be strictly adhered to The Vent Graph shows the relationship between vertical and horizontal side wall venting and will help to deter mine the various dimensions allowable Minimum clearance between vent pipes ...

Page 17: ... vertical rise is 20 6 m and if a 90 elbow is required in the horizontal vent it must be reduced to 17 5 2 m In Figure 31 Dimension A plus B must not be greater than 17 5 2 m 7 6 2 3m A B A B 17 Max 5 2m FP1178 Fig 30 Horizontal run reduction V584 201 Horizontal Run 2 99 djt A 10 254 cm B 7 178 cm 8 244 cm A B 17 518 cm Max V584 201 Fig 31 Maximum vent run with elbows In Figure 30 31 dimension A p...

Page 18: ...justable zero clearance sleeve parts to proper length MAXIMUM 12 305 mm Assemble sleeve and attach to firestop with 8 sheet metal screws supplied Install firestop assembly Fig 34 Zero clearance sleeve is only required for combustible walls STEP 3 Place fireplace into position Measure the vertical height X required from the base of the flue collars to the center of the wall opening Fig 35 STEP 4 Apply ...

Page 19: ...pacer springs around the 4 pipe stretch the spring to approximately 15 381 mm wrap the spring around the pipe and interlock the ends of the spacer spring approximately 2 51 mm Mea sure 6 172 mm from the end of the pipe Place the next spring 5 127 mm from the previously installed X X FP1182 Fig 36 Horizontal length requirement 12 305mm 6 152mm 5 127mm 6 172mm FP1474 spacer springs 4 04 djt 4 Flex V...

Page 20: ...ar ance Min Window Well Gravel Drain Foundation Wall A minimum of 24 610 mm vertical pipe must be installed when using the 7TDVSNORK Firestop 7 Pipe 24 610 mm Minimum BG402a Fig 39 Below grade installation Do not backfill around snorkel A clearance of at lest 4 must be main tained between the snorkel and the soil If the foundation is recessed use recess brackets not supplied for securing lower port...

Page 21: ...ation Shield 7DVAIS into position and secure Fig 43 7 Install roof support Fig 44 and roof flashing making sure upper flange is below the shingles Fig 46 8 Install appropriate pipe sections until the venting is above the flashing Fig 46 9 Install storm collar and seal around the pipe 10 Add additional vent lengths for proper height Fig 45 11 Apply high temperature sealant to 4 and 7 collars of vertic...

Page 22: ...s Typical Roof Support Application Typical Ceiling Support Application Fig 44 Venting supports FP1184 Min 2 610 mm FP1185 Fig 45 Minimum termination to roof clearance TWL101a Twist Lock Pipe 2 8 99 djt 3 5 Sheet Metal Screws per Joint Sealant TWL101a Fig 46 Roof flashing Storm Collar ...

Page 23: ... Rear Vent to Vertical Vent 90 Elbow 7TDV90 Vertical Horizontal Offset Telescopic vent sections 7TDVP1117 11 to 17 adjustable length 7TDVP3567 35 to 67 adjustable length Pipe sections for vertical or horizontal venting Model 7TDVP8 4 per box Model 7TDVP12 4 per box Model 7TDVP24 4 per box Model 7TDVP36 Model 7TDVP48 Firestop Spacer Model 7DVFS Attic Insulation Shield Model 7DVAIS Vertical Horizont...

Page 24: ...y reverse proce dure 1 2 FP444 remove louvre 12 99 Glass Panel Louvre FP444 Fig 47 Remove louvre assembly top FP771a DV360 580 GLASS REMOVAL CLIP 1 27 00 djt Clamps Window Frame Assembly Fireplace Front Glass Panel Glass Panel Pull Clamp Hook Fig 48 Window frame assembly removal G584 501 Push Clamp Handle two or three times with a non ammonia household cleaner and warm water gas fireplace glass cle...

Page 25: ...e bottom louvre 3 Remove the window frame assembly 4 Remove log box from inside firebox 5 Unpack the logs from packaging and remove each log from its wrapping material Set aside the ember and the lava rock bags As with all plastic bags these are not toys and should be kept away from children and infants 33XDV Log Rear A49 Ember Material LG954 Figure 50 1 Place ember material on top of front burner ...

Page 26: ... log with the bottom round hole will be on the knob located on the top center of the rear log Fig 53 Log Front A50 LG956 Figure 52 7 Place the log left top A54 Place the bottom rectangular slot of this log onto the knob at the left side of the front log Fig 53 8 Place large lava rock onto the two sides of the burner tray as shown in Figure 53 Do not place any of the lava rock material on the burne...

Page 27: ...7 5 Position the log cross over center B156 by locating the bottom rectangular slot of this log onto the front log center knob The other end of the log with the bottom round hole will set on top of the rear log center pin Fig 57 6 Place the log front left B157 Place the bottom rectangular slot of this log onto the knob of the front log at the left Fig 58 7 Place ember material on top of front burn...

Page 28: ...racket Rear Log Bracket Front Brackets FP1607 Fig 59 Burner brackets and bends Left Edge of Bracket 39XDV Log Overlay LG479 Figure 61 2 Place the log overlay Hold the overlay with the flat side down and large cut out for the middle flame on the right Set the overlay on top of the burner toward the left front inside the stop bracket on the left end and the bend on the front left of the burner Fig 61 ...

Page 29: ...ottom with the pins on the overlay The right side of this log should come in contact with the left andiron Lay the log at an angle to the left over the fettle When this log is in place it must not cover the front left opening of the overlay Fig 64 6 Place the log top center Hold the log with the pointed end toward the back Match the two holes on the bottom of the log with the two pins on the top o...

Page 30: ...ob located near the centre of the gas control Fig 65 or 66 Manual ON OFF Valve The Manual ON OFF valve was designed particularly for the main burner operation The main burner flame can be turned on and off as desired This valve is rec ommended to be set to the ON position when lighting the unit Fig 67 Flame Characteristics It is important to periodically perform a visual check of the pilot and the ...

Page 31: ...10009383 31 XDV Direct Vent Gas Fireplace Fig 69 Correct burner flame appearance Yellow Flames Red Glow LG959 Yellow Flames Red Glow LG953 33XDV 36XDV 39XDV Yellow Flames Red Glow LG470 ...

Page 32: ... B BEFORE LIGHTING smell all around the heater area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any fireplace Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppli To Turn Off Gas To Heater Li...

Page 33: ...n under water 5 Turn the remote switch if used OFF Turn the wireless remote if used OFF 6 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow instruction B in the safety warnings above If you do not smell gas go on to the next step 7 Close the access door 8 Turn ON all electrical power to the appliance 9 Turn remote switch or wireless rem...

Page 34: ...P1037 Honeywell comfort valve 3 22 00 djt LOCAL REMOTE O N PILOT OFF L E D Piezo Ignitor Local Remote Switch Pilotstat Knob LED Antenna Fig 70 Comfort control valve FP1037 Plug Motor Top Cap 7 If the manual switch is in the LOCAL position the valve will be at the highest fixed pressure setting The transmitter will control the fan only Shut Off Procedure If the manual switch is in the REMOTE positio...

Page 35: ...UTO mode push the time and down keys simultaneously for at least 3 seconds To Change Batteries 1 Remove cover on the backside of the transmitter Install 3 AAA batteries as shown and reattach cover 2 Once steps 1 3 in OPERATION are completed receiver valve and transmitter are now ready Press any button on transmitter for recognition process to occur between the receiver valve and transmitter 3 Use ...

Page 36: ...ode will clear itself after approxi mately 1 minutes and return to normal operation If the setting is above room temperature on the transmitter does the main valve and fan turn on If the setting is below room temperature on the transmitter does the main valve and fan turn off Turn pilotstat knob to OFF to turn valve completely off Auto Path Yes Yes No If the manual switch is set to REMOTE press th...

Page 37: ... period Cycle switch once and leave in remote Press any key on transmit ter for recognition operation Local Path Move switch from local to remote Press any key on transmitter Move switch back to local Yes Yes If the manual switch is set to REMOTE press the mode but ton to display ON Does transmitter con trol the main burner and fan Does transmitter change levels of flame height fan speed and set te...

Page 38: ...ot supplied must be used to conduct this test 3 Pilot burning no gas to A Wall switch or wires defective Check wall switch and wires for proper connections main burner Jumper wires across terminals at wall switch if burner comes on repalce defective wall switch If okay jumper wires across wall switch wires at valve if burner comes on wires are faulty or connections are bad B Thermopile may not be ...

Page 39: ...ntinuously Monitored Heating Cycle Complete LED OFF NO YES NO NO YES Abnormal Operation 5 sec Inter Trial Delay LED Steady Flash Lockout Flame detected out of sequence Reset by interrupting ON OFF switch or power for 10 sec LED 5 Flashes Reverse power cord polarity LED 2 Flashes Reset by interrupting ON OFF switch for power for 10 sec Pilot Valve OFF Spark OFF Have three ignition trials been compl...

Page 40: ...conversion is complete Conversions must be completed by qualified personnel CO100 Gas conversion HI LO knob 3 15 99 djt LO HI LO HI Hi Lo Knob Cap Lift Open Fig 73 Remove center screw from Hi Lo knob Remove Center Screw CO100 NOVA SIT820 Valve 1 Using the TORX T20 bit remove and discard the three 3 pressure regulator mounting screws A pressure regulator tower B and the spring and diaphragm assembly...

Page 41: ...ing the screw on the tray to the right side of the orifice Slide the bracket gasket assembly over the fitting on the manifold toward the back with the gas ket to the right Secure the bracket gasket assembly using the screw removed earlier Fig 80 Burner Housing Assembly Pilot Location Remove Screws Burner Tube Assembly Remove Screws CO129 Fig 78 Remove screws holding burner housing assembly and burne...

Page 42: ... and water to test for leaks at gas fittings and joints Apply water soap solution with brush only do not over apply NEVER test with an open flame 6 Follow procedure on rating plate to light the pilot Check for leaks 7 Turn main burner on and check for leaks 8 Turn the gas supply valve and gas valve on and test for leaks Use a 50 50 solution of liquid soap and water to test for leaks at gas fittings a...

Page 43: ...ening the screw on the tray to the right side of the orifice Slide the bracket gasket assembly over the fitting on the manifold toward the back with the gasket to the right Secure the bracket gasket as sembly using the screw removed earlier Fig 80 5 Replace the orifices according to the table on Page 43 6 Replace the burner housing with the new one pro vided in kit 7 Reassemble the burner housing ass...

Page 44: ... Front Part Rear Part Minimum Maximum 20011506 39XDVRP 53 20007347 44 30000334 6 700 30 000 059 086 Conversion to LP Burner Orifice Input BTU hr Kit Model Front Part Rear Part Minimum Maximum 20011505 39XDVRN 64 20010935 54 20000130 5 800 30 000 20011504 39XDVEN 036 055 Table 1 Injector Orifice Size Matrix ...

Page 45: ...olt gas valve Most of these components may require only an oc casional checkup and cleaning and some may require adjustment If repair is necessary it should be per formed by a qualified technician Logs May Be HOT 1 Turn off pilot light at gas valve side 2 Let fireplace cool if it has been running 3 Remove window frame assembly Refer to Window Frame Assembly Removal section 4 Remove logs 5 Vacuum bur...

Page 46: ...3a b 35 34a b 36 60 54 62 65 56 63 55 64 14 15 29 12 61 30 37 41 66 9383 XDV parts 5 06 1 39XDV 1a 1i 1j 1h 67 68 1 36XDV 1a 1b 1c 1d 1e 1f 4 5 6 10 8 7 9 9a b 11 16 57a b 58 69 71 50 70 1b 1c 1e 17 18a b 6a b 1g 1c CFM Corporation reserves the right to make changes in design materials specifications prices and discontinue colors and products at any time without notice 33XDV 36XDV 39XDV ...

Page 47: ...0009168 10009157 20010580 12 Window Assy w Glass 10009483 10007490 10007971 13 Clamp Frame Window 54174 54174 54174 14 Louvre Assembly Top 10007400 10007090 10007984 15 Louvre Assembly Bottom 10007397 10007092 10007986 16 Bracket Burner Tube 10009146 10009155 17a Orifice Rear Burner Nat Refer to Rating Plate for Orifice Size 17b Orifice Rear Burner LP Refer to Rating Plate for Orifice Size 18a Orifice ...

Page 48: ...oducts 10002233 10002233 10002233 53 Gasket Plate Cover Flue Pipe 10002237 10002237 10002237 54 Gasket Burner Base 10007387 10007087 10007980 55 Relief Plate Assembly Burner Base 10004192 10004192 10004192 56 Relief Plate Assembly 10007396 10002429 10007967 57a Console Assembly RN RP 10009153 10009153 10009153 57b Console Assembly RF 10009377 n a 58 Valve ON OFF 10009138 10009138 10009138 59 Trans...

Page 49: ...ted in 2 ways Method A Route the 6 1 8m lead fitted to the unit to a conve niently located wall socket Method B If the EB 1 receptacle box Pt ZA1200 was cor rectly connected when the unit was installed the fan lead can be directly plugged into the EB 1 plug socket 5 Whether wiring directly to the fan junction box Op tion A or into the EB1 electrical box Option B first ensure cable is secured using b...

Page 50: ...K0 GAFC3K0 GABC3K0 GAGC3K0 Take care when handling the refractory panels as they are fragile until held in place and supported Installation Instructions 1 Remove window frame assembly and logs 2 Remove three 3 screws securing heat shield to combustion dome Fig 93 3 Place rear ceramic panel in back of unit Fig 94 4 Place side panels 5 Re install heat shield logs and window frame as sembly H103 heat...

Page 51: ... Adjustable Medium Trim Kit Appliance Model Trim Kit 36XDV ADVMTKP Polished Brass 36XDV ADVMTKA Antique Brass 36XDV ADVMTKS Pewter 36XDV ADVMTKB Black 39XDV ADVMTKP Polished Brass 39XDV ADVMTKA Antique Brass 39XDV ADVMTKS Pewter 39XDV ADVMTKB Black Screen Door Kit Appliance Model Kit Model 33XDV 33DVSDKG Gold 36XDV 36DVSDKG Gold 39XDV 39DVSDKG Gold 33XDV 33DVSDKS Pewter 36XDV 36DVSDKS Pewter 39XDV...

Page 52: ...XDV Direct Vent Gas Fireplace 52 10009383 ...

Page 53: ...10009383 53 XDV Direct Vent Gas Fireplace ...

Page 54: ...XDV Direct Vent Gas Fireplace 54 10009383 ...

Page 55: ...Ifuponinspection thedamageisfoundtobethefaultofthemanufacturer repairs will be authorized at no charge to the customer parts and or labor Any part and or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty whichever is longest This warranty is limited to the repair of or replacement of part s found to be defective in material...

Page 56: ... 2 80 81 64 33XDVEP 66 2 81 82 64 36XDVRN 61 8 83 84 64 36XDVRP 61 8 84 85 64 36XDVRFN 61 8 83 84 64 36XDVRFP 61 8 84 85 64 36XDVEN 66 6 83 84 64 36XDVEP 66 6 84 85 64 39XDVRN 61 6 80 81 64 39XDVRP 61 6 81 82 64 39XDVEN 65 8 80 81 64 39XDVEP 65 8 81 82 64 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 800 668 5323 www cfmcorp com CFM Corporation ...

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