Verlinde STAGEMAKER Series Technical Manual Download

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STAGEMAKER®

LINE

VERLINDE

se réserve le droit de modifier sans préavis les caractéristiques de son matériel

VERLINDE

reserve the right to modify or improve equipment described in this document

11/2008GT FR/GB

GUIDE

TECHNIQUE

TECHNICAL GUIDE

PALAN ELECTRIQUE A CHAINE ET CONTROLEUR

ELECTRIC CHAIN HOIST AND CONTROLLER

Summary of Contents for STAGEMAKER Series

Page 1: ...ans pr avis les caract ristiques de son mat riel VERLINDE reserve the right to modify or improve equipment described in this document 11 2008GT FR GB GUIDE TECHNIQUE TECHNICAL GUIDE PALAN ELECTRIQUE A...

Page 2: ...t S Type SM1 SM2 SM5 SM10 et SM16 25 HOISTS AVAILABLE IN NORMAL POSITION body upwards Version A B C D E V and S Type SM1 SM2 SM5 SM10 SM16 25 PALANS DISPONIBLES EN POSITION INVERSEE corps de palan en...

Page 3: ...hoist Version S Single phase hoists Version C Hoists for CPU control Version D BGV C1 hoists Version E Hoist without electrics Version V Hoist with inverter D tails Techniques Version A Version B Ver...

Page 4: ...pplications water treatment stations etc Dans la plupart des cas un palan en tension directe peut effectuer le travail condition qu il n y ai pas de l gislation locale sp cifique ou d exigence particu...

Page 5: ...ed applications Theatres TV and film studio s Amusement concert halls Discotheque Multi purpose conference halls Sports arenas indoor outdoor Dans ce type d application le palan est en dehors du champ...

Page 6: ...lowing points needs to be taken in consideration For different chain length there are different switches see table Gear train limit switches do have a certain hysteresis before the switch resets itsel...

Page 7: ...Le respect du code VLPT SR 2 0 ou l application de la BGV C1 effectifs sur les palans et les contr leurs These regulations could require Static applications Additional safety slings between upper sus...

Page 8: ...option S Mono phase B Type of control A direct control ACF B 48v C 48v for CPU control D 48v for BGV C1 appl E without controls F variable speed CPU Cyberhoist V variable speed Possibility of CPU con...

Page 9: ...ontrols matches with most showbiz applications in the different configurations of theatre entertainment exhibition etc with a maximum of facilities flexibility and security Les palans et les contr leu...

Page 10: ...version A en option pour versions B C D E et V All hoists in inverted version body down chain up could be used in both directions thus in normal position as well just by changing the chain bucket posi...

Page 11: ...ntrollers without remote type SC4P or SC8P 4 8 or 12 channels without remote type RxxP or with remote RxxPRM PALANS FIXES Palan standard en position industrielle avec commande 48 Vac et configuration...

Page 12: ...gemaker com La configuration standard comprend Palan standard version normale avec commande 48 V c a coffret lectrique version C Coffret lectrique m tallique Fins de course lectriques haut et bas Roul...

Page 13: ...hoists comply with the advanced safety regulations in accordance to DIN 56950 The standard configuration includes Low voltage control 48Vac with main contactor Electric panel configuration version D...

Page 14: ...pplications the hoist could be used without any restriction it just needs a matching pushbutton box for manual control Important Si les palans sont utilis s uniquement pour le levage de poutres ou de...

Page 15: ...tion version D Steel plated cubical Fixed top hook Main contactor Electronic overload device Internal geared end switches 4 contacts Sensor bearing with filter for positioning Chain bucket Power suppl...

Page 16: ...luded it remains the responsibility of the incorporator to comply with the DIN 56950 regulations at this level in order to allow him to identify the hoist as BGV C1 La configuration standard comprend...

Page 17: ...reover with smooth movements The controller s runs thanks to a laptop supplied by Verlinde with control software The latest up date is always available on Internet www stagemaker com La configuration...

Page 18: ...direct control electric panel configuration version S Available for inverted use only on demand C ble de connexion Prise type Harting 6P T pour la commande Prise bleue P17 pour la puissance Crochet s...

Page 19: ...5 m cable SM chain bag Small cubicle for SM10 only Inverted or normal position Steel plated cubical except SM1 NORYL cubicle Mechanical end limit switches Swivelling upper and lower hooks Flux chain g...

Page 20: ...min KW A A 125 SM1 128M1 A 8 32 1 3 1 x 9 3 0 2 1 0 2 5 250 SM2 254 M1 A 4 16 1 4 X 12 0 2 1 0 2 5 250 SM5 254 M1 A 4 16 1 4 8 X 12 5 0 4 1 3 3 3 250 SM5 258 M1 A 8 32 1 4 8 X 12 5 0 8 2 6 9 500 SM5 5...

Page 21: ...Non reflecting matt black paint finish RAL 7021 Fixed perpendicular suspension hook Chain bucket Low voltage control with main contactor 48Vac Power supply3PH 400V 50Hz 460V 60Hz Standard upper lower...

Page 22: ...eurs 2 x CE rouge jaune Options Controllers FL could be supplied with type Harting 6 poles connector instead of 2 x CE Red Yellow plugs Sch mas lectriques SM1 W1182111 SM5 W1192111 SM10 W1202111 SM16...

Page 23: ...ental encoder for SM1 Special 16P G metallic plug for control and power Options Alimentation triphas e 230 50 ou 60Hz Double frein pour SM5 et SM10 uniquement Protection thermique sur le moteur Croche...

Page 24: ...ssance In Id Capacity Type Speed Falls Chain Power In Id kg C m min ft min KW A A 125 SM1 128M1 C 8 32 1 3 1x9 3 0 2 1 0 2 5 250 SM5 254M2 C 4 16 1 4 8x12 5 0 4 1 3 3 3 250 SM5 258M2 C 8 32 1 4 8x12 5...

Page 25: ...ng matt black paint finish RAL 7021 Fixed perpendicular suspension hook Chain bucket included Low voltage control with main contactor 48Vac Power supply3PH 400V 50Hz 4 Geared limit switches movement a...

Page 26: ...50 down rated to 500 kg SM10 504 clutch setting 1400 Kg Electric overload setting at 600 Kg Coffret de test Le coffret lectrique du palan BGV C1 est quip l int rieur d une prise femelle sp ciale perm...

Page 27: ...aine Power In Id kg A m min ft min KW A A 125 SM5 124M1 D 4 32 1 4 8X12 5 0 85 1 6 8 3 125 SM5 128M1 D 8 32 1 4 8X12 5 0 85 1 6 8 3 250 SM5 254M1 D 4 32 1 4 8X12 5 0 85 1 6 8 3 250 SM5 258M1 D 8 32 1...

Page 28: ...50Hz 460V 60Hz Standard upper lower limit switches Adjustable upper limit switch Without connection cable plug or cable gland Options Alimentation triphas e 230 50 ou 60Hz Double frein Protection ther...

Page 29: ...8X17 8 0 9 2 3 11 2000 SM10 2004 M1 E 4 16 2 6 8X17 8 1 75 3 4 16 2000 SM20 2008B1 E 8 2 32 8 1 11 3x31 3 5 0 9 7 4 3 7 31 8 3 2500 SM25 2506B1 E 6 3 1 6 25 6 1 11 3x31 3 5 0 9 7 4 3 7 31 8 3 5000 SM2...

Page 30: ...Standard upper lower limit switches Adjustable upper limit switch Overspeed detection Special 16P G metallic plug for control and power SM chain bag Motor thermal protection Non reflecting matt black...

Page 31: ...hoisting motor Built in torque limiter device Disc brake Power supply single phase 230Vac 50 60Hz Low voltage control with contactors 48 Vac Connection cable 0 50 m with harting type plug 6P control o...

Page 32: ...ment or even personnel 3 Pour les palans variateur de vitesse E la fr quence maximale est de 60 Hz pour les moteurs bipolaires 3000 t m et 75 Hz pour les moteurs quadripolaires 1500 t m Dans ces cas l...

Page 33: ...ts It reduces chain wear and risk of chain twisting Wheels must have matching groves and proper diameter 8 C bles d alimentation Tous les contr leurs exigent une alimentation triphas e neutre terre Se...

Page 34: ...p control of 8 hoists group control of 12 hoists Commandes pour palans programmables version C et V ou version D avec roulement codeur commande par groupe de 4 palans commande par groupe de 8 palans C...

Page 35: ...commande pour un seul palan commande pour deux palans SINGLE CONTROL yellow box These controllers are supplied with CE connectors M FM fitted on 0 5m cable It has to be located between the power cabl...

Page 36: ...stribution interm diaire CE jusqu 1 8 kW par canal en 400V 3PH Correction de niveau individuelle Pr s lection par canal s lection par groupe Bouton GO qui active tous les canaux s lectionn s Connexion...

Page 37: ...de son mat riel VERLINDE reserve the right to modify or improve equipment described in this document 11 2008 VESAFR GBSM04A Commande R8PRM 8 canaux 8 channels controller R8PRM Commande SC4P 4 canaux 4...

Page 38: ...pplications fixes aussi bien qu en tourn e Hoist configuration for this type of control should be in accordance to version B with or without electric limit switches These controllers have all connecti...

Page 39: ...Pre selected groups controlled by two light weight panels at stage level and individual hoist control from MCP at grid level 22 Mtr by means of PLC with digital display Commandes distance sc nique Co...

Page 40: ...teurs de mont e descente propres chaque canal Bouton GO qui active tous les canaux s lectionn s Bouton d arr t d urgence distance Fonction ma tre esclave jusqu 8 unit s 64 palans Logiciel gratuit sur...

Page 41: ...BSM04A Avec ce type de commande la configuration du palan doit tre celle de la version C V ou D avec roulement codeur Hoist configuration for this type of control should be in accordance to version C...

Page 42: ...r on the front panel of the controller or the remote A full remote is not yet available B2PRM C1 Caract ristiques Commande tr s basse tension version D Un seul palan jusqu 1 8 Kw par canal alimentatio...

Page 43: ...ERLINDE reserve the right to modify or improve equipment described in this document 11 2008 VESAFR GBSM04A Avec ce type de commande la configuration du palan doit tre celle de la version D Hoist confi...

Page 44: ...ersion V peut importe les options Les connexions se trouvent l arri re du contr leur With this type of controller the configuration is version V hoist The connections are in the back of the controller...

Page 45: ...EXAMPLES OF USE CONNECTION MAITRE ESCLAVE 8 CANAUX PALANS ET CONTROLEURS VERSION A MASTER SLAVECONNECTION 8 CHANNELS HOISTS AND CONTROLLERS VERSION A Contr leurs 4 canauxSC4P 4 chanels controller SC4P...

Page 46: ...ve equipment described in this document 11 2008 VESAFR GBSM04A Attention Les contr leurs avec commande distance ne doivent pas tre connect s aux contr leurs sans commande distance Dans ce cas seul l a...

Page 47: ...UTILISATIONS PALANS ET CONTROLEURS VERSION A EXAMPLES OF USE HOISTS AND CONTROLLERS VERSION A CONTROLEUR SIMPLE Boite bouton jaune SINGLE CONTROLLER YELLOW BOX Power input Alimentation 1 C bles moteu...

Page 48: ...his document 11 2008 VESAFR GBSM04A EXEMPLES D UTILISATIONS PALANS ET CONTROLEURS VERSION A EXAMPLES OF USE HOISTS CONTROLLERS VERSION A CONTROLEURS MODELES SC SC model CONTROLLERS C bles moteur 10 ou...

Page 49: ...RS VERSION A CONTROLEURS MODELES SC SC model CONTROLLERS 1 C bles moteur 10 or 20 M Motor cables 10 or 20 M code No 5229263 or 5229264 2 Splitter fan out Splitter fan out CE M code No 52292667 3 C ble...

Page 50: ...LLERS 1 C ble moteur 10 ou 20 M Motor cables 10 or 20 M code No 5229263 or 5229264 2 Splitter fan out CE M Splitter fan out CE M code No 52292667 HARTING Power input Alimentation 3 X4 0 0 V N T 1 6 A...

Page 51: ...0 or 20 M code No 5229263 or 5229264 2 Splitter fan out Splitter fan out CE M code No 52292667 3 C bles Multiple 10 ou 20 M Multy cables 10 or 20 M code No 5229261 or 5229262 HARTING HARTING HARTING P...

Page 52: ...mande de palan individuel partir d un MCP au niveau du gril 22 m au moyen d un contr leur programmable affichage num rique Typical example of theatrical appliance for 24 hoists with electric travel Pr...

Page 53: ...l VERLINDE reserve the right to modify or improve equipment described in this document 11 2008 VESAFR GBSM04A EXEMPLES D UTILISATIONS PALANS ET CONTROLEURS VERSION C EXAMPLES OF USE HOISTS CONTROLLERS...

Page 54: ...UTILISATIONS PALANS ET CONTROLEURS VERSION D EXAMPLES OF USE HOISTS CONTROLLERS VERSION D PALANS ET CONTROLEURS BGV C1 HOIST AND CONTROLLER BGV C1 HARTING HARTING HARTING COMMANDE REMOTE Contr leur 2...

Page 55: ...pment described in this document 11 2008 VESAFR GBSM04A EXEMPLES D UTILISATIONS PALANS ET CONTROLEURS VERSION V EXAMPLES OF USE HOISTS CONTROLLERS VERSION V PALANS ET CONTROLEURS R4PRM VS HOIST AND CO...

Page 56: ...max A L max m In max A SM1 220 1 120 1 7 SM2 220 1 120 1 7 SM5 0 45KW 170 1 3 100 2 3 SM5 0 85KW 70 2 6 35 4 5 SM10 0 9KW 60 2 3 30 4 1 SM10 1 75KW 40 3 4 20 5 9 SM25 15 7 75 230 1 ph 50Hz L max m In...

Page 57: ...5 et SM10 tension direct avec carte ACF B SM1 SM5 SM10 et SM25 base tension 48Vac C SM1 SM5 et SM10 base tension 48Vac pour contr leur CPU D SM5 SM10 BGV C1 basse tension 48Vac E SM10 sans appareillag...

Page 58: ...l Wires Colour Function Pin n 1 brown 48Vac 1 2 blue action 2 3 black action 3 PE yellow green PE B C ble moteur et commande pour contr leur 6p T Prise Pin n Fils Fonction 1 1 L1 2 2 L2 3 3 L3 4 4 48V...

Page 59: ...rose action 2 9 mauve By pass By pass 10 rouge Codeur Voie B 11 gris action 3 12 gris blanc Surcharge 8 13 marron blanc 0 Volt 9 14 bleu blanc 24 Vdc Codeur 24V 15 rouge blanc codeur Voie A 16 noir bl...

Page 60: ...e 2007 Cette version n est plus compatible avec les anciens contr leurs R8CPU D8 et R8CPU C1 WARNING Wiring of version C changed during year 2007 This version is no more compatible with previous cont...

Page 61: ...ann e 2007 Cette version n est plus compatible avec les anciens contr leurs R8CPU D8 et R8CPU C1 WARNING Wiring of version D changed during year 2007 This version is no more compatible with previous c...

Page 62: ...ontr leur Controller splitter SMCA 16P 04P 005 1 0 5 4x1 5 16P T CEE 3P T Femelle M le Female male 52292669 Bo te boutons AU Control box pickle with E Stop SMBA 04P 04P 005 Z3015101 0 5 4x1 5 CEE 3P T...

Page 63: ...ct 52292671 1 Cable moteur Motor cable SMCA 04P HOI 005 0 5 4G2 5 CEE 3P T Male 229392 1 C ble commande Control cable SMCA 04P HOI 005 2 0 5 4G2 5 CEE 3P T Female 52293740 Bo te boutons B Control box...

Page 64: ...que long m Section mm Prises Pictogramme Code Function Electric drawing Leng m Section mm Plugs Pict 52292672 1 C ble moteur et commande Control and motor cable SMCA 16P HOI 005 0 5 16x1 5 16P T male...

Page 65: ...required under load or no load detection two step overload device Nous proposons deux syst mes diff rents Dispositif lectronique de courant moteur r gl 20 du courant nominal du moteur Les essais doive...

Page 66: ...ontacts free adjustable The limit switches are built SM5 In brake compartment next to the brake SM10 In electric panel Note Les fins de course cames servent principalement pour la s curit du syst me I...

Page 67: ...lower limit switch 4 lower security limit switch 1 2 3 4 1 2 3 4 Vue de dessus d un fin de course cames avec 4 contacts Donner des noms aux contacteurs sert les localiser Les contacteurs n 2 et 3 peu...

Page 68: ...red limit switches the fixation is placed at the same spot The flange has to be specially machined and therefore it is not possible to add it on existing hoists Le codeur 5 impulsions par rotation com...

Page 69: ...et le signal B Ce qui quivaut Pour le SM5 1692 impulsions par m tre de levage palans un brin pour chaque signal Pour le SM10 268 impulsions par m tre de levage palans un brin pour chaque signal Peut t...

Page 70: ...AFR GBSM04A C blage Rouge 24 V c c Noir terre Blanc signal A Bleu signal B Des adaptations sp ciales sont disponibles sur demande pour les palans SM1 SM5 SM10 et SM16 25 mais uniquement pour les appli...

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