Ventrac KH500 Versa-Loader Operator'S Manual & Parts Drawings Download

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Operator’s Manual

& Parts Drawings

Versa-Loader

Serial Number KH500-AA1280 --

VENTRAC.COM

KH500

Revised 02/27/19

09.10079 Rev. 03

Original Operator’s Manual

Summary of Contents for KH500 Versa-Loader

Page 1: ...Operator s Manual Parts Drawings Versa Loader Serial Number KH500 AA1280 VENTRAC COM KH500 Revised 02 27 19 09 10079 Rev 03 Original Operator s Manual ...

Page 2: ..._____________________________________________________________________ _____________________________________________________________________ Dealer Phone Number _______________________________________________________________ Dealer Fax Number _________________________________________________________________ Model A ____________________________ Serial B _____________________________ Affix Part Seria...

Page 3: ...c Safety 13 KH500 Safety Procedures 14 OPERATIONAL CONTROLS PAGE 15 Joystick Control Valve 15 Bucket Level Indicator 15 Tool Bar Locking Lever 15 Cylinder Stop Prop 15 GENERAL OPERATION PAGE 16 Daily Inspection 16 Attaching Loader to Power Unit 16 Detaching Loader from Power Unit 17 Attaching Tool to Loader 18 Detaching Tool from Loader 18 Operating Procedures 19 SERVICE PAGE 20 Cleaning and Gener...

Page 4: ...PAGE 24 Dimensions 24 Features 24 PARTS PAGE 26 Main Frame Loader Arms Crossbar Mount 26 Tool Attachment Mount 28 Hydraulic Pump Valve 30 Hydraulic Lift 32 Hydraulic Tilt 34 Pallet Fork Attachment 36 Hydraulic Diagram 38 WARRANTY PAGE 40 ...

Page 5: ...l for each piece of Ventrac equipment you own Read ing the operator s manual will help you become familiar with each specific piece of equipment Under standing the operator s manual will help you as well as others avoid personal injury and or damage to the equipment Keep this manual with the machine at all times The manual should remain with the machine even if it is sold If this manual becomes da...

Page 6: ...ughout this manual Right Hand and Left Hand is determined as if sitting on the power unit seat facing forward SIGNAL WORD DEFINITIONS Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme cases Ind...

Page 7: ...safety decals legible Remove all grease dirt and debris from safety decals and instructional labels If any decals are faded illegible or missing contact your dealer promptly for replacements When new components are installed be sure that current safety decals are affixed to the replacement components A C A B C D E ...

Page 8: ...ty 8 Decal Description Part Number Quantity A Danger Loader 00 0193 2 B Warning Read Owner s Manual 00 0217 1 C Warning Loader 00 0410 2 D Warning Loader Rollbar 00 0194 1 E Warning Hot Surface 00 0374 1 A B C D E ...

Page 9: ...parts Be sure guards and shields are in proper working condition and are secured in place Make all necessary adjustments before operating machine Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate any instructions Under no circumstance should the machine be operated without these devices in place Alterations or modifications to this machine can...

Page 10: ... in a building without adequate ventilation Do not touch the engine or the muffler while the engine is running or immediately after stopping the engine These areas may be hot enough to cause a burn Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury To reduce the hazard of fire keep the battery compartme...

Page 11: ...und to improve stability While operating on slopes drive in an up and down direction when possible If turning is necessary while driving across slopes reduce speed and turn slowly in the downhill direction Assure a sufficient supply of fuel for continuous operation A minimum of one half tank of fuel is recommended Roadway Safety Operate with safety lights when operating on or near roadways Obey al...

Page 12: ...nents while the engine is running or imme diately after stopping the engine These areas may be hot enough to cause a burn Allow the engine to cool before storing and do not store near an open flame Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury Springs may contain stored energy Use caution when dise...

Page 13: ... tubes are in good condition Repair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine Hydraulic leaks can occur under high pressure Hydraulic leaks require special care and attention Use a piece of cardboard and a magnifying glass to locate sus pected hydraulic leaks Keep body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic...

Page 14: ...ove rear counterweight prior to detaching the loader from the power unit Remove dual wheels from the power unit prior to attaching the loader Use of dual wheels in conjunc tion with the loader will void the warranty on all transaxle and axle components When operating loader inflate the tires to the upper range of the recommended tire pressure for your specific tire Refer to the power unit operator...

Page 15: ...y level when resting on the ground and not easily visible The bucket is at a level position when the end of the indicator rod is visible in the angled end of the indicator tube Tool Bar Locking Lever C The tool bar locking lever C engages and disen gages the pins that lock the tool to the tool attach ment mount Move the locking lever to the right to engage the locking pins The pins must extend thr...

Page 16: ...nd fuel level Add fluid or service as required 10 Test the power unit s operator safety interlock system Attaching Loader to Power Unit 1 Align the power unit with loader and drive slowly forward into the loader hitch arms Align the lift arms of the power unit with the loader hitch arms by raising or lowering the front hitch and complete the engagement 2 Once completely engaged close the front hit...

Page 17: ...ps up to the operating position and reinstall the cylinder prop pins Detaching Loader from Power Unit 1 Attention Do not remove the loader from the power unit without an accessory tool attached to balance the loader during storage Park the power unit on a level surface and set the parking brake 2 Rotate the bucket or tool until level as shown by level indicator rod 3 Raise the loader arms far enou...

Page 18: ... the tool bar locking lever to the left to retract the locking pins 2 Tilt the tool attachment mount forward 3 Align the loader with the center of the tool and drive forward slowly while guiding the tool attachment mount into the mounting channel of the tool 4 Raise the loader arms slightly to engage the top bar of the tool attachment mount into the mating channel on the tool 5 Tilt the tool attac...

Page 19: ... and mixing of stockpile and surface material when removing mate rial from a softer surface Continue to fill the bucket by driving forward slowly while beginning to raise the loader arms To com plete the fill roll the bucket back and raise the loader arms If your forward motion stalls while attempting to take a large scoop of material stop or slightly reverse the power unit to reduce penetration f...

Page 20: ...h a clean cloth 4 Set the dipstick back into place without threading in 5 Remove the dipstick and check the oil level The level should be between the two notches on the dipstick 6 If hydraulic oil level is low add Ventrac Hydro Torq XL synthetic hydraulic oil until the proper level is reached 7 Reinstall the dipstick into the hydraulic oil tank Changing Hydraulic Oil 1 Park the power unit and load...

Page 21: ...ce with a clean cloth 5 Apply a thin film of clean oil to the gasket on the new filter 6 Install the new filter NOTE turn the filter clock wise until the filter gasket makes contact with the mounting surface Tighten 1 2 3 4 turn after gasket contact Lubrication Locations Lubrication is required at the following locations using a lithium complex NLGI 2 grease Refer to the maintenance schedule for s...

Page 22: ... ensure tight leak free connections Repair or replace any damaged or worn components 5 Inspect drive belt for damage or wear and replace if necessary 6 Service all grease points and inspect hydraulic oil level 7 Wipe off all excess grease or oil Removing the Loader from Storage 1 Clean the loader to remove any accumulated dust or debris 2 Inspect the loader as instructed in the daily inspection se...

Page 23: ...ic Oil Inspection Inspect for Loose Missing or Worn Components Grease Lubrication See Lubrication Section Hydraulic System Maintenance Checklist Maintenance Checklist o f L o c a t i o n s o f P u m p s A t 5 0 H o u r s A t 1 0 0 H o u r s A t 1 5 0 H o u r s A t 2 0 0 H o u r s A t 2 5 0 H o u r s A t 3 0 0 H o u r s A t 3 5 0 H o u r s A t 4 0 0 H o u r s A t 4 5 0 H o u r s A t 5 0 0 H o u r s...

Page 24: ...23 cm Weight without tools 555 pounds 251 7 kg Lift Capacity including tool 500 pounds 227 kg Lift Height at Pivot Pins 77 inches 196 cm Bucket Width 48 inches 122 cm Bucket Capacity Struck 5 cubic feet 14 cubic meters Hydraulic Oil Capacity 8 1 4 gallons 31 2 liters Features Ventrac mount system Quick attach tool attachment mount Intermediate roll bar for added operator protection Joystick valve ...

Page 25: ...Specifications 25 Blank Page ...

Page 26: ...Illustrated Parts 26 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Main Frame Loader Arms Crossbar Mount PARTS ...

Page 27: ...PIN 1 X 3 5 8L OFFSET TAB 2 18 95 05 WASHER FLAT 5 16 SAE 2 19 90 0506 BOLT 5 16 18 USS X 3 4 2 20 90 0808 BOLT 1 2 13 USS X 1 8 21 95 08 WASHER FLAT 1 2 SAE 8 22 62 0947 BRACKET REAR LOADER MOUNT 2 23 99 SF08 NUT SRF 1 2 13 USS 8 24 64 1029 PLATE REAR CLAMP CROSSBAR MT 1 25 42 0455 SHAFT REAR ANCHOR MOUNT 1 26 90 0412 BOLT 1 4 20 USS X 1 1 2 1 27 64 0673 CLAMP HYDRAULIC HOSE 1 28 99 SF05 NUT SRF ...

Page 28: ...PARTS Illustrated Parts 28 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Tool Attachment Mount ...

Page 29: ...USS 4 6 41 0073 SPRING COMP 13 16 ID X 2 1 2L 2 7 42 0454 LINK TOOL BAR ATTACH PIN 2 8 90 0608 BOLT 3 8 16 USS X 1 2 9 99 SF06 NUT SRF 3 8 16 USS 6 10 90 0506 BOLT 5 16 18 USS X 3 4 2 11 06 0051 CAP 3 16 X 15 16 X 1 3 4 FE 1 12 64 1025 PIN 1 X 4 1 4L OFFSET TAB 2 13 99 SF05 NUT SRF 5 16 18 USS 3 14 85 B0068 BUSHING 3 8 X 1 2 OD X 1 2 LG 2 15 40 0305 LEVER TOOL LOCKING PIN 1 16 90 0620 BOLT 3 8 16 ...

Page 30: ...PARTS Illustrated Parts 30 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Hydraulic Pump Valve ...

Page 31: ...5 K0307 KEY 3 16 X 1 1 4 Serial 1308 1 15 81 B033 BELT B33 1 16 83 H12 BUSHING 3 4 H Serial 1280 1307 1 16 83 H10 BUSHING 5 8 H Serial 1308 1315 1 16 83 H12 BUSHING 3 4 H Serial 1316 1 17 83 BK60H PULLEY 6 H BUSH 1 18 90 0608 BOLT 3 8 16 USS X 1 2 19 90 0614 BOLT 3 8 16 USS X 1 3 4 2 20 25 6802 10 10 FITTING 45 ME 5 8 X 5 8 1 21 23 0120 VALVE HYD 2SPL JOYSTICK KH 1 22 64 1033 PLATE VALVE MOUNT 1 2...

Page 32: ...PARTS Illustrated Parts 32 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Hydraulic Lift ...

Page 33: ... SINGLE SWIVEL 3 8 2 5 20 0201 HOSE 1 4X27 00 SAE 100R17 AR 1 6 20 0188 HOSE 1 4X30 00 SAE 100R17 AR 1 7 25 6801 06 06 FITTING 90 ME 3 8 X 3 8 4 8 23 0132 CYLINDER 2 X 20 CROSSTUBE 2 9 29 GF0001 GREASE FTG 1 4 SAE ST 4 10 99 SF05 NUT SRF 5 16 18 USS 4 11 95 05 WASHER FLAT 5 16 SAE 4 12 90 0506 BOLT 5 16 18 USS X 3 4 4 13 64 1022 PIN 1 X 3 1 4L OFFSET TAB 2 14 64 1024 PIN 1 X 3 5 8L OFFSET TAB 2 15...

Page 34: ...PARTS Illustrated Parts 34 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Hydraulic Tilt ...

Page 35: ...95 HOSE 1 4X11 00 SAE 100R17 AR 1 12 20 0193 HOSE 1 4X44 50 SAE 100R17 AR 1 13 20 0196 HOSE 1 4X24 75 SAE 100R17 AR 1 14 90 0506 BOLT 5 16 18 USS X 3 4 5 15 64 1026 PIN 1 X 6L OFFSET TAB 2 16 95 05 WASHER FLAT 5 16 SAE 4 17 64 1028 PIPE SCH 40 1 X 2 1 4L SPACER 2 18 23 0133 CYLINDER 2 X 12 CROSSTUBE 2 19 25 6801 06 06 FITTING 90 ME 3 8 X 3 8 2 20 25 6502 06 06 FITTING 45 MFE 3 8 X 3 8 1 21 29 GF00...

Page 36: ...PARTS Illustrated Parts 36 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Pallet Fork Attachment ...

Page 37: ...arts REF PART NO DESCRIPTION QTY 1 62 0966 FRAME TOP GUARD 1 2 60 0859 PLATE FORK POSITION LOCK 1 3 62 0964 FRAME MAIN PALLET 1 4 99 SF06 NUT SRF 3 8 16 USS 2 5 95 06 WASHER FLAT 3 8 SAE 4 6 90 0608 BOLT 3 8 16 USS X 1 4 7 62 0965 FORK PALLET 2 Pallet Fork Attachment ...

Page 38: ...PARTS Illustrated Parts 38 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Hydraulic Diagram ...

Page 39: ...0 0191 HOSE 3 8X58 00 SAE 100R17 AR 1 5 20 0241 HOSE 3 8X60 00 SAE 100R17 AR 1 6 20 0201 HOSE 1 4X27 00 SAE 100R17 AR 1 7 20 0188 HOSE 1 4X30 00 SAE 100R17 AR 1 8 22 0035 HOSE 5 8X28 00 PLK 250PSI NBR 1 9 22 0036 HOSE 3 4X10 00 PLK 250PSI NBR 1 10 20 0195 HOSE 1 4X11 00 SAE 100R17 AR 1 11 20 0196 HOSE 1 4X24 75 SAE 100R17 AR 1 12 20 0273 HOSE 1 4X31 50 SAE 100R17AR 1 13 20 0193 HOSE 1 4X44 50 SAE ...

Page 40: ...d no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Ventrac equipment Proof of purchase may be required by the dealer to substantiate any warranty claim Only warranty work performed and submitted by an Authorized Ventrac Dealer may be eligible for warranty credit This warranty extends only to Ventrac commercial equipment operated under norm...

Page 41: ...set forth herein V P I shall not be liable for cost of removal or installation nor shall V P I be responsible for any direct indirect special or consequential damages of any nature In no event shall V P I be liable for any sum in excess of the price received for the goods for which liability is claimed There are no representations or warranties which have been authorized to the buyer of the Ventra...

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