Veichi AC90 Manual Download

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Manual

AC90

Tension Control Frequency Inverter

Version V1.1

Summary of Contents for AC90

Page 1: ...Manual AC90 Tension Control Frequency Inverter Version V1 1...

Page 2: ...e information in compay web http www veichi com Shenzhen Veichi Electric CO LTD 3rd Floor Block C Wentao Science and Technology Park Shiyan Yingrenshi Community Baoan District Shenzhen City China http...

Page 3: ...of speed purposes 2 Torque control mode The target of the inverter is to control the motor output torque The motor speed is decided by the load side but will be limited in the setting frequency In thi...

Page 4: ...3 Basic operation 37 4 4 Trial run 41 Chapter 5 Fault Diagnoses and Processing 50 5 1 Fault types 50 5 2 Fault information and details 50 5 3 Fault diagnoses process 54 Chapter 6 Periodic Overhaul and...

Page 5: ...9 10 Machine malfunction code table 117 9 11 PID parameters 125 9 12 Multi step PLC function and swing frequency parameters 131 9 13 Communication control function parameters 132 Chapter 10 Appendix 1...

Page 6: ...ns Pls do totally understand this part before using the inverter Warning signs and meanings This manual has used belowing signs that mean there is an important part of security While observing against...

Page 7: ...shock Before wiring inspection maintenance please cut power supply of all related equipments and ensure mains DC voltage in safe range And please operate it after 5 mins Away from children and public...

Page 8: ...vices such as independent current limiting switch machinery fense and so on Maintenance regulation Only Shenzhen Veichi Electric co ltd service department or its authorized service center or professio...

Page 9: ...cy 0 6 15 0kHz randomized carrier wave Speed range VC without PG rated load 1 100 VC with PG rated load 1 1000 Steady speed accuracy VC without PG 1 rated synchronized speed VC with PG 0 02 rated sync...

Page 10: ...rload electric thermalrelay overheat overvoltage stall data protection Keyboard display LED display Single file 4 digital tube display Can monitor one state variable Two file 4 digital tube display Ca...

Page 11: ...model is the one you ordered The model of the product is on the nameplate MODEL column If the model is not in accordance with your need please contact the agent or the sales departments in our company...

Page 12: ...nt AC90 T3 R75T 0 75kW 2 5A AC90 T3 110T 110kW 210A AC90 T3 1R5T 1 5kW 3 7A AC90 T3 132T 132kW 250A AC90 T3 2R2T 2 2kW 5A AC90 T3 160T 160kW 310A AC90 T3 004T 4kW 10A AC90 T3 185T 185kW 340A AC90 T3 5...

Page 13: ...r has different max allowable running speed Motor can not run over the max allowable running speed While inverter is running at low speed the motor auto cool effect is seriously worse If motor runs at...

Page 14: ...ll this product in the enviorment as the following chart requirement Environment Requirement Install place Indoor without direct sunshine Install temperature 10 40 hanging type 10 45 cabinet type Stor...

Page 15: ...be as close as possible Please do not connect the motor case to the inverter earth terminal or the protective area of control system Ensure that all equipments connected to the inverter have been reli...

Page 16: ...ectric shock earthing cable should be the size as electric equipment technic standard required and cable length should be as short as possible Otherwise inverter leakage current will cause unstable po...

Page 17: ...uency output cable voltage drop will make motor torque reduce Further more cable HF leakage current will increase Then inverter output current will increase that will cause inverter over current trip...

Page 18: ...effect reducing please do install the inverter vertically Chart 3 8 AC90 series inverter installation direction Installation space Single machine installation to ensure enough ventilation and wiring...

Page 19: ...inverters paratactic installation space requirement Dimension of inverter and keyboard W1 W H1 H D1 D MODEL W W1 H H1 D D1 INSTALLATION APERTURE AC90 S2 R40T 122 112 182 171 154 5 145 5 AC90 S2 R75T...

Page 20: ...RUN 15 MODEL W W1 H H1 H2 D INSTALLATION APERTURE AC90 T3 015T 255 160 434 418 390 224 7 AC90 T3 018T AC90 T3 022T 285 200 493 473 445 265 9 AC90 T3 030T AC90 T3 037T 375 200 620 597 567 286 11 AC90 T...

Page 21: ...tions in the manual before installation or operation Wait 10 minutes for capacitor discharge after disconnecting power supply Do not connect AC power to output terminals UVW To conform to requirements...

Page 22: ...onnect AC power to output terminals UVW To conform to requirements make sure to ground the supply neutral for 380V class After opening the manual switch between the drive and motor please wait 10 minu...

Page 23: ...3 11 AC90 series inverter 1 line LED keyboard dimension 59 5 104 5 54 5 84 5 Mouth keyboard with box Mouth keyboard without box Chart 3 12 AC90 series inverter mouth for 1 line LED keyboard dimension...

Page 24: ...fixed flat into the fixed hole in the front cover Then slightly press the tail hood downward While your hear Ka it means that the tail hood is into the place Chart 3 15 AC90 series inverter tail hood...

Page 25: ...No operation under power connected state Otherwise there is danger of electric shock even death Before operation please cut all related equipments power ensure that the main circuit DC current has dr...

Page 26: ...0V current analog input VR external braking unit R P1 external braking resistance external DC reactor output reactor U V W E M U W V A01 GND _ V 10 5 0 0 10 20 mA _ Y1 24V TC TB TA analog monitor outp...

Page 27: ...tion object by programme DC24V 50mA TA TB TC Passive connector output can set the action object by programme 3A 240VAC 5A 30VDC Chart 3 4 AC90 series inverter auxiliary terminals output capacity Switc...

Page 28: ...array Terminal Name Function definition DC power terminal DC power output means DC bus cathode means DC bus anode used for external braking unit Braking resistance terminal Used for external braking r...

Page 29: ...037T M8 8 10 25mm2 3 AC90 T3 045T M8 8 10 35mm2 2 AC90 T3 055T M10 11 13 35mm2 2 AC90 T3 075T M10 11 13 50mm2 1 AC90 T3 090T M10 11 13 50mm2 1 0 AC90 T3 110T M10 11 13 70mm2 2 0 AC90 T3 132T M10 11 1...

Page 30: ...25A 20A NFI 020 NFO 020 AC90 T3 7R5T 25A 30A NFI 020 NFO 020 AC90 T3 011T 32A 40A NFI 036 NFO 036 AC90 T3 015T 40A 50A NFI 036 NFO 036 AC90 T3 018T 50A 60A NFI 050 NFO 050 AC90 T3 022T 50A 75A DCL 50...

Page 31: ...n contact State output Y1 Collector open output 1 Can set the action object by programme Max contact capacity DC30V 50mA Y2 Collector open output 2 Auxiliary power supply 24V Auxiliary power output Ma...

Page 32: ...the act range and response speed by programme VS1 VS2 resistance 89K AS resistance 250 VS1 Voltage analog input 1 VS2 Voltage analog input 2 Signal auxiliary power supply 10V Signal auxiliary power su...

Page 33: ...hart are decided according to common inertia load and intermittent braking mode While used in large inertia occasion or long time frequent brake occasion please adjust resistance value and power accor...

Page 34: ...0 kW 3 18 500W 100 220 kW 2 7 20 000W 100 250 kW 2 4 22 500W 100 280 kW 2 25 500W 100 315 kW 1 8 30 000W 100 355 kW 1 5 33 000W 100 400 kW 1 2 42 000W 100 450 kW 1 2 42 000W 100 500 kW 1 42 000W 100 5...

Page 35: ...be destroyed If any problem please consult Shenzhen Veichi electric company customer serive department Three phase380V Inverter model Motor power Max braking current Min resistance AC90 T3 R75T 0 75 k...

Page 36: ...signal connection mode NPN transistor connection mode E X5 X6 X8 X7 X3 X4 X2 X1 PLC 24V use exterior 24v power COM COM use inner 24v power 24V PLC X1 X2 X4 X3 X7 X8 X6 X5 shielded cale E exterior cont...

Page 37: ...HZ output indicator AC90 AC90 AC90 AC90 Chart 3 24 AC90 series inverter analot output signal connection mode Connection of pulse input signal COM E PUL Connection of passive pulse signal input 24V Pas...

Page 38: ...production stopping led by the fault we suggest to prepare standby control system while use the inverter Chart3 23 is a standby control system for manual switch to power supply driving motor at inver...

Page 39: ...ger of fire caused by joint overheat Before electrifying please check the power voltage again Wrong power voltage can cause fault or damage the inverter even cause fire Please do not install inverter...

Page 40: ...given torque or magnetic powder cluth given torque are set by keyboard and F4 04 Shift key Select digit of function no modified by up down key Select parameter digits modified by up dowm key Change LE...

Page 41: ...input voltage V Spark Digital display output voltage S On Time unit is second S Spark Time unit is ms min or h RPM On Digital display motor speed Spark Digital display given PID On Digital display PID...

Page 42: ...hart 4 1 Basic LED operation 4 3 Basic operation Parameter initialization After setting F0 19 1 parameter initialization is finished Operation details as follows Chart 4 2 Parameter initialization Cor...

Page 43: ...uency command instructions There are many kinds of requency command instruction selections Please refer to chapter 9 for details Here we set F0 03 1 keyboard potentionmeter give frequency as an exampl...

Page 44: ...on time selections Motor parameter setting Set F5 02 motor rated power F5 03 motor rated frequency F5 04 motor rated speed F5 05 motor rated voltage according to the motor nameplate Other parameter se...

Page 45: ...FREQUENCY INVERTER MANUAL BASIC OPERATION AND TRIAL RUN 40 Set F4 05 2 send keyboard parameter to inverter Chart 4 11 Send keyboard parameter to inverter and save Run monitoring setting Chart 4 12 Ru...

Page 46: ...1 choose torque control mode set F0 01 0 choose speed control mode whether motor load can break off set F0 00 0 choose VC control mode set F0 00 1 choose VF control mode VC control mode VF control mod...

Page 47: ...itting state set F5 12 1 rated self study press SET to enter self tuning waitting state load break off test no yes set motor rated current F5 06 according to nameplate set motor rated votage F5 05 acc...

Page 48: ...uency optional card keyboard number keyboard terminal VS1 terminal VS2 analog AS given terminal PUL RS485 communication program control PID control up down control RS485 terminal PUL analog AS given t...

Page 49: ...a s e F 7 0 7 O u t p u t f r e q u e n c y C h a n n e l s c a l c u l a t i o n M a i n t o q u e g i v i n g T 1 S e c o n d t o q u e g i v i n g T 2 S e c o n d c h a n n e l g a i n M a i n t o...

Page 50: ...track restart 2 1 F1 05 F1 04 DC baaking F T braking and start frequency start accelerate F1 02 F1 03 F1 03 F1 02 constant speed set frequency direct start 0 F1 00 run command T F 0 constant speed run...

Page 51: ...nce reaches requirment no trial run according to system requirement set F6 11 maximum output torque set F0 02 to choose run command giving channel set F0 01 0 choose speed control mode set F0 00 0 cho...

Page 52: ...ntrol giving Set F4 07 F4 10 limit Set F3 group parameters Set F2 16 F2 21 adjust PUL port Fd 04 proportion rate Set F9 group parameters choose tension and roll diameter setting mode F7 00 set channel...

Page 53: ...1 torque control Set F0 02 order giving channel F0 03 frequency giving channel Set F0 14 F0 15 ACC DEC time Calculate the max frequency and set as F0 09 and set upper limit frequency Set F7 00 as 7 te...

Page 54: ...tial roll diameter no calculation F9 11 4 5 6 7 8 PUL giving F9 11 1 linear speed calculation F9 11 2 thickness calculation F9 11 3 time calculation Set F9 12 max roll diameter Set F9 25 linear speed...

Page 55: ...uipments fault signals are considered in the inverter control system as usage of monitoring protection or switch control At this time if one multi function terminal is defied as external fault the inv...

Page 56: ...t inverter with right capacitance E oC3 Constant speedover cu rrent Sudden load change Power grid voltage is too low Check load change and eliminate it Check input power eliminate fault E oL1 Motor ov...

Page 57: ...ID feedback breaks PID feedback channels parameter is set wrongly Analog feedback channel is abnormal Check PID feedback wire Check the PID feedback channel parameter setting Seek support from factory...

Page 58: ...Inverter external fault Peripheral equipment fault protection Check peripheral equipment E PAn Keyboard connect fault Keyboard wire fault Keyboard component damage Check keyboard wire Seek support fro...

Page 59: ...motor Short the cable or add outout reactor Cable between output terminal U V W and motor is too long that leakage current cause inverter protection Clear disturbance Is there serious electromagnetic...

Page 60: ...hanges suddently May fault or misaction caused by noise Please find technic support Is deceleration time set too short Is acceleration time set too short Reduce the value Whether torque enhance value...

Page 61: ...short cirsuit bwteen U V W and motor Stop motor and restart Or DC braking then start F1 00 1 Or speed track start F1 00 2 Whether it stops while restart the motor Whether act while load suddently cha...

Page 62: ...is over FA 10 setting or not Maybe inverter fault please seek for technic support Modify power supply system as required Adjust FA 10 setting Inner inverter over heat Inner inverter overheat E OH1 E...

Page 63: ...too high Whether electric thermal relay overload relay setting FA 20 is suiable Whether electric thermal relay overload characteristic matches the motor overload characteristic Inverter overload E OL2...

Page 64: ...ormation Have input command signal or not It works after checking the cause and solving the problem Have input frequency signal or not Whether keyboard Whether upper frequency limit F0 11 or given fre...

Page 65: ...eat fire Machine and motor earth must be reliable Otherwise there is danger of electric shock if touch the cover While operation please follow the ESD regulations Otherwise the inverter maybe damaged...

Page 66: ...all related equipments power ensure that the main circuit DC current has dropped to safe range And please operate after 5 mins Periodic overhaul Under normal state one overhaul every 3 or 4 months is...

Page 67: ...ion or noise Tighten machine and electric connection and lubricate the machine components No operation under power connected state Otherwise there is danger of electric shock death Before operating pl...

Page 68: ...should face the outside 2 Press the elastic clip of the fan by finger toward the inner side and insert the leading terminal of the fan vertically by a little strength 3 Insert the two elastic clips of...

Page 69: ...oped to safe range And please operate after 5 mins 2 While the inverter is working the heatsink temperature will be higher as the consumption To prevent from scald please do not touch the heatsink and...

Page 70: ...tional card or change cooling fan while the inverter is running Otherwise there is danger of electric shock Tighten screw according to named torque If main circuit wire connection is loose there is da...

Page 71: ...l unit controlling the braking resistance consume the regenerated electric power of the motor efficiently Output side noise filter Reduce the ouput side wire electromagnetic disturbance Standby system...

Page 72: ...e capacitance should be about 1 5 2 times of the rated output current of the frequency inverter Please compare the time characteristic of breaker and the characteristic of the inverter protection 150...

Page 73: ...eactor must be used use both will bring better effect Need to restrain ultraharmonics current and improve power side factor Need to switch input phase capacitance When frequency inverter is connected...

Page 74: ...grid please install heat relay between the inverter and the motor While installing the heat relay please design to cut the sequence control circuit of the MC at the main loop iuput side by the connec...

Page 75: ...ns caused by over range operation Have over guarantee time The malfunctions caused by nature causes 8 2 Liability exemption Our company only takes on the liability according to our guarantee time and...

Page 76: ...de before the first running it has to input right motor parameters and motor parameters self adjust to gain right motor parameter Please refer to details of F5 parameter groups 3 Rightly setting VC co...

Page 77: ...of torque control No need tension sensor under this mode When the material tension is the control aim the F7 00 is set to 7 then the the F9 parameter group is valid The inverter can automatically cal...

Page 78: ...s two line mode 1 control mode Under two line mode 1 inverter run stop and direction is controlled by whether FWD or REV set for F2 00 F2 07 multi function input terminal connects to control board ter...

Page 79: ...given and modified by AS input analog Please refer to F3 10 F3 14 details for the relationship between input analog filter time and frequency 5 Terminal pulse signal Main channel given frequency is gi...

Page 80: ...minal 4 Frequency setting selection terminal 3 Frequency setting selection terminal 2 Frequency setting selection terminal 1 Frequency setting channel OFF OFF OFF OFF Keyboard number give OFF OFF OFF...

Page 81: ...liary channel F0 05 is valid main channel F0 03 is invalid 2 Main auxiliary The sum of main channel F0 03 adds auxiliary channel F0 05 is the output frequency of the inverter 3 Main auxiliary The resu...

Page 82: ...iometer 2 Terminal VS1 voltage analog Upper limitation set by VS1 input analog 3 Terminal VS2 voltage analog Upper limitation set by VS2 input analog 4 Terminal AS current analog Upper limitation set...

Page 83: ...ime 1 When F1 13 LED 0 digit is 0 it means the time needed for output frequency decelerate from max frequency F0 09 to 0 00Hz When F1 13 LED 0 digit is 1 it means the time needed for output frequency...

Page 84: ...aybe there is mistake action or over current While run in low carrier frequency the case will be totally different The best carrier frequency comes with adjustment base on actual case The bigger the c...

Page 85: ...output voltage keeps as setting if min input voltage is bigger than the output voltage setting rated voltage But output voltage reduces as input voltage reduced if min input voltage is lower than the...

Page 86: ...F1 00 is 1 there is DC braking while start There is no DC braking while braking time is 0 0s Attention Start frequency is not limited by F0 12 but limited by F1 26 min output frequency If setting is s...

Page 87: ...braking for normal running Waiting time of stop DC braking It is the time for waitting to DC braking while inverter DEC to initial frequency of stop DC braking and stop output Stop DC braking duratio...

Page 88: ...ncy ACC from 0 00Hz to max frequency F0 09 When F1 13 LED 0 digit is 1 it means the time need for output frequency ACC from 0 00Hz to 50 00Hz Details refer to F1 13 DEC time 2 3 4 When F1 13 LED 0 dig...

Page 89: ...0 0 500 0s Factory set 5 0s It sets the torque keep time while running at 0 speed Begin time while run frequency is 0Hz Inverter stop output while 0 speed torque keep time arrives Right set this time...

Page 90: ...LED 0 digit is 1 it means the time need for output frequency ACC from 0 00Hz to 50 00Hz Details see F1 13 JOG DEC time When F1 13 LED 0 digit is 0 it means the time need for output frequency DEC from...

Page 91: ...terminal 12 UP DW clear 41 Timer clear terminal 13 Reserved 42 Counter clock input terminal 14 Reserved 43 Counter clear terminal 15 Multi steps terminal 1 44 DC brake order 16 Multi steps terminal 2...

Page 92: ...inal is always valid inverter does not accept start order and keep stop Under 2 line control mode whether recover original run order after relieve emergency stop order is decided by F2 13 Not recover...

Page 93: ...d by this group of terminals Details see Fb 00 28 PID given switch 1 29 PID given switch 2 30 PID given switch 3 While PID controller feedback signal source Fb 02 is set as 8 feedback signal source ch...

Page 94: ...onds to different initial roll diameter only when parameter F9 14 is set as 0 terminal selection in diameter calculation Details see F9 15 F9 17 51 Initial roll diameter setting terminal 2 Two differe...

Page 95: ...2 terminal 0 On valid 1 Off valid LED 000 digit X3 terminal 0 On valid 1 Off valid LED 0000 digit X4terminal 0 On valid 1 Off valid X1 X4 input terminal filer time When input terminal state changes on...

Page 96: ...ed by both terminals Note SB1 stop button SB2 FWD button SB3 REV button Xi is set as 3 multi function input terminal 3 line control Xi F2 13 Terminal act mode Setting range 0000 0111 Factory set 0111...

Page 97: ...UL max frequency corresponding setting It defines the ratio of setting value corresponding to PUL max input frequency PUL filter time It is pulse signal filter time to eliminate disturb signal The lon...

Page 98: ...es the counting action of the interior counter clock terminal of the counter is selected by the parameter F2 00 F2 07 Max value of counter When the counter to the reach the count value of exterior clo...

Page 99: ...ut valid signal 19 PID feedback sensor wire break Details see Fb 14 Fb 17 20 Reserved 21 Timer time arrive Details see F2 25 F2 26 22 Counter arrive biggest value Details see F2 27 F2 28 23 Counter ar...

Page 100: ...set 180 0 F2 38 Over load pre alarm delay Setting range 0 0 100 0s Factory set 0 5s While output current is over F2 37 setting continuously the output terminal outputs valid signal after F2 38 delay...

Page 101: ...e higher than this value as higher limit VS1 upper limit corresponding setting It defines ratio of VS1 upper limit VS1 filter time It is VS1 input analog signal filter time to eliminate disturb signal...

Page 102: ...Max output corresponding to 2 times of rated current 3 Input voltage Corresponding to voltage input voltage Min output corresponding to 0V Max output corresponding to 2 times of rated voltage 4 Outpu...

Page 103: ...esponding to VS1 input lowest limit Max output corresponding to VS1 input upper limit 17 VS2 input Corresponding to current VS2 input Min output corresponding to VS2 input lowest limit Max output corr...

Page 104: ...J3 OFF Factory setting is 0 10V output for both hardware and software If need change please change both hardware and software Switch terminal Selection position cutline function J1 0 0 50kHz frequency...

Page 105: ...ove to 2nd line then enter password F4 01 user password and press SET 2 Single line keypad unlock method Press PRG and show CodE Press SET then enter password F4 01 user password and press SET again a...

Page 106: ...igit keyboard UN DOWN key store selection 0 No save after power down 1 Save after power down It is used to select whether save the parameter modified by UP DOWN key while power cut LED 000 digit reser...

Page 107: ...git to 0000 digit setting 0 Given frequency 1 Output frequency 2 Output current 3 Input voltage 4 Output voltage 5 Machine speed 6 Set torque 7 Output torque 8 PID given value 9 PID feedback value A O...

Page 108: ...0 65000rpm Factory set Accord model Set it according to nameplate F5 05 Motor rated voltage Setting range 0 1500V Factory set Accord model Set it according to nameplate F5 06 Motor rated current Sett...

Page 109: ...firstly 2 In some occasions such as can not unload if it can not self study or it is not high control accuracy required static self study or no self study is ok If no self study please do set right pa...

Page 110: ...ge easily System response will be quicker by decreasing integral time But if integral time is too short there is surge easily Usually adjust proportional gain firstly then adjust integral time Note If...

Page 111: ...rque limitation in constant power area under VC control 100 00 is corresponding to motor rated frequency Constant power area limit value Set limitation of torque in constant power area It can effectiv...

Page 112: ...channel giving value multiply torque give main channel gain F7 02 add the result of second channel giving value multiply torque give second channel gain F7 03 Then sum is the output torque of the inve...

Page 113: ...tput torque max output torque Factory set 120 0 F7 07 Output torque lowest limit Setting range 0 0 upper limit of output torque Factory set 1 0 F7 08 F7 09 Reserved F7 10 Zero speed value Setting rang...

Page 114: ...Setting range 0 0 6000 0s Factory set 0 F7 20 Moment of inertia compensation input DEC time Setting range 0 0 6000 0s Factory set 0 Moment of inertia compensation This value is used to compensate the...

Page 115: ...is fixed if this value increases zero speed tension will increase It will be more stable If this value decreases zero speed tension will decrease It will be more not stable F7 23 Torque control upper...

Page 116: ...y torque control FWD upper frequency limit bias 4 AS give max frequency torque control FWD upper frequency limit bias 5 PUL give max frequency torque control FWD upper frequency limit bias 6 RS485 giv...

Page 117: ...rol REV upper frequency limit No set max frequency Torque control REV upper frequency limit bias F7 28 Upper frequency limit under small torque Setting range 0 00 50 00Hz Factory set 3 00Hz Upper freq...

Page 118: ...ard No give when the keyboard setting it sets the brake torque give the magnetic powder by this parameter If the parameters F4 04 LED 0 digit set as 4 the value of the parameter can be modified throug...

Page 119: ...0 100 0 Factory set 28 0 F8 04 Self setting frequency F2 Setting range 0 00 max frequency Factory set 10 00Hz F8 05 Self setting voltage V3 Setting range 0 0 100 0 Factory set 55 0 F8 06 Self setting...

Page 120: ...tting range 0 1 30 0 Factory set Accord model F8 13 Torque improve close frequency Setting range 0 0 100 0 Factory set 20 0 Torque improve Improve low frequency torque trait by voltage compensation Pl...

Page 121: ...lower than this value auto energy save function will close 100 is corresponding to motor rated frequency Energy save voltage down time It is the time output voltage from rated voltage to 0V while meet...

Page 122: ...igh low speed If system needs quick respond both at high and low speed it can set ASR VF switch frequency F8 22 and F8 26 Note If proportion gain is too big and integral time is too short the system m...

Page 123: ...s adjust the second channel tension by ratio F9 03 Tension No setting Setting range 0 30000N Factory set 0 While keyboard No give tension channel it is used to set and modify keyboard No give tention...

Page 124: ...ion direction is fixed to be winding tension direction consistent to the run direction under speed control 1 Unwinding Under unwinding control tension direction is opposite to syterm control run direc...

Page 125: ...xed occasions This feature provides two sets of switch parameters see parameter F9 44 F9 48 4 Keyboard potentiometer give winding roll diameter 5 VS1 give winding roll diameter VS1 input analog filter...

Page 126: ...stop F9 19 Diameter filter time Setting range 0 1 100 0s Factory set 1 0s It defines the filter time for roll diameter to clear outside disturbance to the roll diameter The longer the time is the str...

Page 127: ...speed The normal way is sending output frequency of the inverter who drives traction motor to winding inverter to gain run frequency of traction F9 26 Max linear speed Setting range 0 0 6500 0m Min Fa...

Page 128: ...s per layer Setting range 1 10000 Factory set 1 While roll diameter calculation selection F9 11 is 2 F9 36 F9 41 are valid PUL port is pulse input port default Inverter calculates the thickness by pul...

Page 129: ...9 48 are valid It can set full roll diameter by terminal switch It can select full roll diameter selection terminal to define any terminals Details see F2 00 F2 07 Set full roll diameter by terminal s...

Page 130: ...running While inverter output frequency is over FA 17 setting inverter enters current limit state reduce output frequency according to FA 18 ACC DEC time setting and not continue ACC according to FA...

Page 131: ...nt of motor inverter switches to current limited run Inverter makes output current be limited within rated current by reduce output frequency actively 3 motor OL protection off Note If emergency stop...

Page 132: ...of module is high or not fan runs while inverter power on 1 Fan stop related to temperature Work while running While inverter stops fan runs while module temperature is over 50 degree and stops 30 se...

Page 133: ...d to keep inverter work normally Note Too low grid voltage reduces inverter reliability FA 11 Speed fall act voltage at sudden power down Setting range 0 200 Factory set 20 FA 12 Main circuit aim volt...

Page 134: ...n relay at every motor input terminal FA 22 Malfunction auto reset times Setting range 0 5 Factory set 0 FA 23 Malfunction auto reset interval Setting range 0 1 100 0s Factory set 1 0s Malfunction aut...

Page 135: ...t voltage 0 1500V FA 37 The last 1 malfunction output current 0 1 2000 0A FA 38 The last 1 malfunction bus voltage 0 3000V FA 39 The last 1 malfunction module temperature 0 100 FA 40 The last 1 machin...

Page 136: ...tant speed 10 E oL1 Motor overload 11 E oL2 Frequency inverter overload 12 E SC System abnormal 13 E oH1 Inverter overheat 14 E oH2 Rectifier bridge overheat 15 E tE1 Motor detect malfunction at stati...

Page 137: ...alculation by difference between the feedback of that be controlled and the inverter PID given Fb 00 PID give signal source Setting range 0 8 Factory set 0 Use to set the input channel of PID controll...

Page 138: ...by UP DW key Whether save the modification is decided by F4 04 LED 00 digit Fb 02 PID feedback signal source Setting range 0 8 Factory set 2 Set PID feedback signal input channel 0 Keyboard number gi...

Page 139: ...for occasions where PID feedback is bigger than PID given and requires reduce output frequency PID to balance PID Such as constant pressure water supply gas supply take up tension control 1 Negative t...

Page 140: ...00 Factory set 1 00 Fb 09 Integral time I Setting range 0 01 10 00s Factory set 0 10s Fb 10 Differential coefficient D Setting range 0 00 10 00s Factory set 0 00s Proportion gain P It decides the impa...

Page 141: ...pper limit Setting range 0 0 100 0 Factory set 100 0 Fb 17 Wire break alarm lowest limit Setting range 0 0 100 0 Factory set 0 0 While PID given frequency and inverter is running if feedback signal wh...

Page 142: ...D feedback to sensor max measuring range Dormancy detection value coefficient In process that inverter enters dormancy system in mode of reducing output frequency once PID feedback is lower dormancy d...

Page 143: ...me 1 F0 14 F0 15 Or select ACC DEC time by ACC DEC time selection terminal set by F2 00 F2 07 Multi steps terminal 4 Multi steps terminal 3 Multi steps terminal 2 Multi steps terminal 1 terminal speed...

Page 144: ...ning time is set by FC 16 FC 30 Running direction and ACC DEC time is selected by FC 31 FC 45 Turn to next step while run time is over run time direction ACC DEC time of every step can be set separate...

Page 145: ...frequency is limited by upper lowest limitation While frequency is lower then lowest limitation it runs as F0 13 lowest limitation mode FC 16 PLC 1st step running time Setting range 0 0 6500 0 s m h F...

Page 146: ...h step direction and ADD DEC time Factory set 0000 FC 37 PLC 7th step direction and ADD DEC time Factory set 0000 FC 38 PLC 8th step direction and ADD DEC time Factory set 0000 FC 39 PLC 9th step dire...

Page 147: ...t and entry swing frequency running 1 manual Run as frequency FC 49 after start and entry swing frequency running while multi function input terminal is valid Exit and run as frequency FC 49 while it...

Page 148: ...rameter is no meaning 0 is broadcast address Fd 02 Communication baud rate selections Setting range 0 5 Factory set 3 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps 5 38400 bps Fd 03 Data for...

Page 149: ...order 2 Stop without alarm If it has not received next frame order or ther communication order while the latest Communication giving order is over Fd 06 time setting inverter will clear orders before...

Page 150: ...communication control 3 Optional card 0 73 0x002 F0 03 Frequency given main channel selection 0 Keyboard number given 1 Keyboard potentiometer given 2 Terminal VS1 voltage analog given 3 Terminal VS2...

Page 151: ...0x009 F0 10 Upper limitation source selection 0 Upper limit frequency digital given 1 Keyboard potentiometer given 2 Terminal VS1 voltage analog given 3 Terminal VS2 voltage analog given 4 Terminal A...

Page 152: ...arameters NO Function description Range of settings and definition Factory setting Attrib ute Reference page Communi cation add F1 00 Start up mode running 0 Start directly 1 Braking first then start...

Page 153: ...served 83 0x110 F1 17 Reserved 83 0x111 F1 18 ACC time 2 0 00 650 00s 10 00s 83 0x112 F1 19 DEC time 2 0 00 650 00s 10 00s 83 0x113 F1 20 ACC time 3 0 00 650 00s 10 00s 83 0x114 F1 21 DEC time 3 0 00...

Page 154: ...z 85 0x124 Quantum digital terminal functions NO Function description Range of settings and definition Factory setting Attribute Reference page Communicati on add F2 00 Multifunction input terminal 1...

Page 155: ...1 Timer clear zero terminal 42 Timer clock input terminal 43 Counter clear terminal 44 DC braking order 45 Pre excitation order terminals 46 Reserved 47 Start magnetic particle clutch function 48 PID...

Page 156: ...alid 1 Off valid 0000 90 0x208 F2 09 X1 X4 input terminal filer time 0 000 60 000s 0 010s 90 0x209 F2 10 X5 X8 terminal trait selection LED 0 digit X5 terminal 0 On valid 1 Off valid LED 00 digit X6 t...

Page 157: ...F2 16 PUL input min frequency 0 0 50 00kHz 0 00kHz 92 0x210 F2 17 PUL min frequency corresponding setting 0 00 100 00 0 00 92 0x211 F2 18 PUL input max frequency 0 0 50 00kHz 50 00 kHz 92 0x212 F2 19...

Page 158: ...17 PID feedback exceed upper limit 18 PID feedback under lower limit 19 PID feedback sensor wire break 20 Reserved 21 Timer time arrive 22 Counter arrive biggest value 23 Counter arrive setting 24 En...

Page 159: ...00 100 00 96 0x303 F3 04 VS1 filter time 0 00s 10 00s 0 10s 96 0x304 F3 05 VS2 Lowest limit 0 00V 10 00V 0 00V 96 0x305 F3 06 VS2 Lowest limit corresponding setting 0 00 100 00 0 00 96 0x306 F3 07 VS...

Page 160: ...10 0 0 0 98 0x319 F3 26 AO2 signal selection 0 0 10V 1 4 00 20 00mA 2 0 00 20 00mA 3 Frequency pulse output 0 99 0x31A F3 27 A02 output gain 25 0 200 0 100 0 99 0x31B F3 28 A02 output signal bias 10...

Page 161: ...oard numbers F0 08 2 Reserved 3 Modify PID give setting by key board numbers Fb 01 4 Reserved LED 00 digit keyboard UN DOWN key store selection 0 No save after power down 1 Save after power down LED 0...

Page 162: ...the fourth group 3210 102 0x40B F4 12 The display content of the first line at the stopped state LED 0 digit display the first group LED 00 digit display the second group LED 000 digit display the thi...

Page 163: ...model 103 0x502 F5 03 Motor rated frequency 0 01Hz max frequency Accord model 103 0x503 F5 04 Motor rated speed 0 65000rpm Accord model 103 0x504 F5 05 Motor rated voltage 0 1500V Accord model 103 0x...

Page 164: ...dd F6 00 ASR proportional gain 1 0 00 1 00 Accord model 105 0x600 F6 01 ASR integral time 1 0 01 10 00s Accord model 105 0x601 F6 02 ASR differential time 1 0 0 100 0 0 0 105 0x602 F6 03 ASR filter ti...

Page 165: ...etting Attribute Referenc e page Communic ation add F7 00 Torque give source selection LED 0 digit Main channel selection 0 Keyboard number given torque 1 Keyboard potentiometer given 2 VS1 3 VS2 4 AS...

Page 166: ...rque DEC time 0 00 100 00s 0 50 108 0x70D F7 14 FWD REV dead time 0 00 650 00 0 00 109 0x70E F7 15 Static friction compensation 0 200 0 0 109 0x70F F7 16 Static friction cutoff frequency 0 00 50 00Hz...

Page 167: ...ency limit set 0 Torque control REV upper frequency limit No set F7 26 1 Keyboard pot give 2 VS1 give 3 VS2 give 4 AS give 5 PUL give 6 RS485 give 0000 110 0x717 F7 24 Torque control FWD upper frequen...

Page 168: ...ard pot give or modify 2 VS1 give or modify 3 VS2 give or modify 4 AS give or modify LED 000 digit Main channel combines second channel 0 Main F7 32 1 Second F7 33 2 Main F7 32 second F7 33 3 Main F7...

Page 169: ...0 114 0x807 F8 08 Self setting frequency F4 0 00 max frequency 37 50Hz 114 0x808 F8 09 Self setting voltage V5 0 0 100 0 100 0 114 0x809 F8 10 Self setting frequency F5 0 00 max frequency 50 00Hz 114...

Page 170: ...n 0 Keyboard No give 1 Keyboard pot give or modify 2 VS1 give or modify 3 VS2 give or modify 4 AS give or modify 5 PUL give or modify 6 RS485 give LED 00 digit Second channel selection 0 Keyboard give...

Page 171: ...e winding roll diameter 5 VS1 give winding roll diameter 6 VS2 give winding roll diameter 7 AS give winding roll diameter 8 PUL give winding roll diameter 9 RS485 give winding roll diameter 0 120 0x90...

Page 172: ...n 123 0x91E F9 31 Traction roller diameter 0 0 1000 0mm 100 0 mm 123 0x91F F9 32 Traction roller pulse per cycle 1 60000 1 123 0x920 F9 33 Reserved 123 0x921 F9 34 Reserved 123 0x922 F9 35 Reserved 12...

Page 173: ...00 digit DEC over current protection selection 0 Invalid 1 Valid LED 000 digit current limit selection while running 0 Invalid 1 Valid LED 0000 digit reserved 0001 125 0xA00 FA 01 Protection function...

Page 174: ...digit reserved LED 0000 digit reserved 0000 127 0xA03 FA 04 Fan control 0 Fan runs after electrifying 1 Fan stop related to temperature and work while running 2 Fan stop while machine stop and run rel...

Page 175: ...0 129 0xA15 FA 22 Malfunction recovery times 0 5 0 129 0xA16 FA 23 Malfunction auto reset interval 0 1 100 0s 1 0s 129 0xA17 FA 24 Reserved 129 0xA18 FA 25 Malfunction types Please see malfunction cod...

Page 176: ...A 38 The last malfunction bus voltage 0 3000V 130 0XA26 FA 39 The last malfunction module temperature 0 100 130 0XA27 FA 40 The last machine state LED 0 digit run direction 0 FWD 1 REV LED 00 digit ru...

Page 177: ...e analog given 4 Terminal AS current analog given 5 Terminal PUL pulse signal given 6 RS485 communication given 7 Optional card 2 133 0xB02 Fb 03 Feedback signal gain 0 00 10 00 1 00 134 0XB03 Fb 04 F...

Page 178: ...eshold 0 0 100 0 0 0 137 0xB13 Fb 20 Dormancy threshold 0 0 100 0 0 900 137 0xB14 Fb 21 Dormancy sense DEC time 0 6500 0s 30 0s 137 0xB15 Fb 22 Stop sense low bit hold frequency 0 20 00Hz 10 00Hz 137...

Page 179: ...hen stop LED 0000 digit Start up mode 0 Restart from the 1st step 1 Restart from the step where stop 2 Restart from the time when stop 0000 139 0xC0F FC 16 PLC 1st step running time 0 0 6500 0 s m h 1...

Page 180: ...ime 4 LED 000 digit reserved LED 0000 digit reserved 0000 141 0xC1F FC 32 PLC 2nd step direction and ADD DEC time 0000 141 0xC20 FC 33 PLC 3rd step direction and ADD DEC time 0000 141 0xC21 FC 34 PLC...

Page 181: ...0 650 00s 0 00s 141 0xC32 FC 51 Swing frequency range 0 0 100 0 0 0 141 0xC33 FC 52 Jumping frequency amplitude 0 0 50 0 0 0 141 0xC34 FC 53 Swing frequency ACC time 0 00 650 00s 5 00s 142 0xC35 FC 54...

Page 182: ...ode selection 0 Alarm and stop freely 1 Not alarm go on run 2 Stop without alarm 1 144 0xD07 Fd 08 Transmission response dispose 0 Write operation with response 1 Write operation without response 0 14...

Page 183: ...temperature 1 0 1 210CH C 13 Module temperature 2 0 1 210DH C 14 Input terminal X on state refer to diagram x 210EH C 15 Output terminal Y on state refer to diagram x 210FH C 16 Analog VS1 input 0 00...

Page 184: ...7 Bit8 check bit stop bit One frame message must be transmitted as a continued data flow if there is a pause over1 5 byte before the end The receiving equipment will clear the half baked information A...

Page 185: ...dress high order 21H Start address low order 00H Data number high order 00H Data number low order 03H CRC CHK low order 0FH CRC CHK high order F7H END Transmission time of 3 5 bytes RTU Slave machine...

Page 186: ...me of 3 5 bytes RTU Slave machine responding information normal START Transmission time of 3 5 bytes Slave machine address 01H Command code 06H Write data address high order 30H Write data address low...

Page 187: ...address 01H Command code 88H Error code 03H CRC CHK low order 06H CRC CHK high order 01H END Transmission time of 3 5 bytes Communication frame error check mode The standard ModBus serial network adop...

Page 188: ...y character is valid to CRC Start bit stop bit and parity check bit are invalid In the process of CRC coming out each 8 characters independently XOR with register content The result moves to lowest ef...

Page 189: ...0 not save in to EEPROM 0x1300 save in to EEPROM F4 keyboard and display parameter 0x0400 not save in to EEPROM 0x1400 save in to EEPROM F5 motor parameter 0x0500 not save in to EEPROM 0x1500 save in...

Page 190: ...00Hz W R Communication order setting 0x3001 or 0x2001 0000H No order W 0001H FWD running 0002H REV running 0003H FWD jog 0004H REV jog 0005H speed down stop 0006H freely stop 0007H malfunction reset F...

Page 191: ...ters model power input signal trait output signal trait response frequency range Input impedance output frequency range output current AC80PG01 12 AC80PG02 12 AC80PG03 12 12V 5 200mA 0 80KHz About 1k...

Page 192: ...erminal function Function name Selected position Picture Function Optional terminal for track signal channel J4 J6 Select J4 J6 for outside track while using optional PG card J5 J7 Select J5 J7 for in...

Page 193: ...VERTER MANUAL BASIC OPERATION AND TRIAL RUN 188 5 Electric connect and using 5 1 Whole machine wiring 5 2 Application wiring 5 2 1Differential output encoder wiring 5 2 2 OC output encoder wiring 5 2...

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