Valtra VALMET 6000 Workshop Manual Download

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VALTRA – VALMET

MEGA MEZZO HI-TEC

WORKSHOP MANUAL

Summary of Contents for VALMET 6000

Page 1: ...VALTRA VALMET MEGA MEZZO HI TEC WORKSHOP MANUAL...

Page 2: ...Frame and Wheels Tools Cab and Shields Hydraulics Valtra Inc 44200 Suolahti Finland Groups 10 100 General Engine Electrical system 40 50 60 70 80 100 90 6000 6100 6200 6250 6300 6350 6400 6550 6600 66...

Page 3: ...Order no 39 210 211 ENGLISH...

Page 4: ...10 General 11 Layout 12 Repairs 13 Maintenance...

Page 5: ...2...

Page 6: ...ctions The manual also contains descriptions of the design and function of the components Detailed maintenance instructions can be found in Operator s Manual The Service Manual will be continually upd...

Page 7: ...4...

Page 8: ...system modifications Autocontrol 2 1 Agrodata instrument hydraulic type clutch release mechanism DPS modifications Supplement no 39 256 217 15 5 1996 Includes tractor 6800 tractors 8050 8750 amendmen...

Page 9: ...6...

Page 10: ...Power transmission a s o The number designation for each group is given in the top left box of the respective pages and the first figure in the code designa tion 410 1 50 60 70 80 90 100 Code Page 2...

Page 11: ...the earlier issue is printed in the crossed over box and the date of the current issue is printed in the real date box 6 Model At the top of each page the tractor model for which the page is valid is...

Page 12: ...wer 320 AC power lift 321 ACD power lift 330 Agrodata 331 AD instrument 340 Autocontrol III 350 Autocontrol IV 360 CareTel 40 Power transmission 41 Clutch 410 Technical data tools description 411 Clut...

Page 13: ...nsion 643 Hubs 644 Differential 645 Industrial front axle 70 Frame and wheels 710 Tractor frame 720 Tyres and wheel discs 80 Cab and shields 810 Cab 820 Shields 830 Air conditioner 90 Hydraulics 910 T...

Page 14: ...er of dimension quality and surface treatment The values given in the table should be used if the tightening torque is not given in the repair instructions Safety Always bear safety in mind when repai...

Page 15: ...on and the surrounding area As soon as a line has been disconnected cap plug or tape the line or opening to prevent the ingress of foreign ma terial The same cleaning and covering precautions should b...

Page 16: ...e of the nut or bolt head Always fit new retainers in compartments which house moving parts When fitting lockwashers on aluminium housings place a flat washer between the lockwasher and the housing No...

Page 17: ...50 5 45 5 60 5 70 7 90 10 M12 90 10 80 8 100 10 125 10 151 15 M14 140 15 125 10 160 15 200 20 240 20 M16 220 20 195 20 250 25 300 30 370 40 M18 300 30 270 30 350 35 430 40 510 50 M20 430 40 380 40 48...

Page 18: ...746 kW the point at which the measurement was taken kilowatts kW Engine torque newton metres Nm 1 Nm 0 74 ft lb 1 ft lb 1 356 Nm Fuel consumption by weight kilograms per hr kg h 1 kg h 2 2 lb hr by v...

Page 19: ...16...

Page 20: ...ing Large amounts of dirt e g heavily clogged filters can point to a fault which could cause extensive and costly repairs if not corrected in time When carrying out checks the tractor should stand on...

Page 21: ...a horizontally fitted air filter and an ejector pipe clean suction housing hole plate 9 Check fan belt tightness 10 Check water trap on 6 cylinder engines On other mo dels on the other side On models...

Page 22: ...n hydraulics and clean suc tion strainer 26 Change oil in front axle differential and hubs 27 Change cab ventilation air filter and wash cab recircula tion filter if fitted 28 Change fuel filters 6200...

Page 23: ...50 8150 with expansion tank 28 8400 model 2001 30 8050 Hi and 8150 Hi 28 8450 8550 8450 Hi 8550 Hi 25 27 8750 8950Hi 31 31 Brake fluid reservoir Clutch fluid resesvoir brake fluid SAE J1703 0 3 0 2 Wi...

Page 24: ...20 Engine 21 Engine 22 Fuel system 23 Cooling system 21...

Page 25: ...22...

Page 26: ...6 C Changing flywheel starter gear 7 D Fitting flywheel 7 Cylinder head and valve mechanism Op no 212 1 Cylinder head A Removing cylinder head 1 B Removing valves 1 C Checking cylinder head 1 D Changi...

Page 27: ...oving timing gear casing 1 B Reconditioning idler gear 1 C Fitting timing gear casing 2 Lubrication system and oil sump Op no 215 A Reconditioning oil relief valve for lubrication oil pressure 1 B Rem...

Page 28: ...00 L23438 J17109 K41106 L23506 Delta Delta Designation 420DSRE 420DSRE 420 DS 420 DW 420DW 420DWRE Turbocharger yes yes yes yes yes yes No of cylinders 4 4 4 4 4 4 Displacement litres 4 4 4 4 4 4 4 4...

Page 29: ...6 5 1 16 5 1 16 5 1 16 5 1 16 5 1 16 5 1 Output kW r min DIN 81 2200 88 2225 88 2225 92 2200 92 2200 92 2200 92 2200 Torque Nm r min DIN 490 1400 455 1550 455 1550 540 1300 540 1300 540 1400 540 1400...

Page 30: ...tio 16 5 1 16 5 1 16 5 1 16 5 1 Output kW r min DIN 118 2200 118 140 2200 118 140 2200 118 147 2200 Torque Nm r min DIN 650 1400 650 1450 650 1450 650 820 1400 Moment rise 27 27 27 27 28 Low idling r...

Page 31: ...hers than no 1 50 000 50 025 mm Camshaft clearance in bearing bush no 1 0 060 0 145 mm Camshaft clearance in bearing bushes others than no 1 0 090 0 140 mm Camshaft clearance in bearing bushes nos 2 3...

Page 32: ...n Piston position in cylinder combustion chamber of piston to face towards injector Connecting rod Inside diameter of piston pin bush with bush pressed into connecting rod 40 025 40 040 mm Outside dia...

Page 33: ...overthick thrust plate 45 300 45 380 mm 4th oversize two 0 2 mm overthick thrust plates 45 400 45 480 mm Other crankshaft journals may not be ground longer Crankshaft end float 0 100 0 380 mm Max perm...

Page 34: ...095 6 624 7 173 7 742 8 331 8 939 9 567 10 213 5 841 6 399 6 980 7 585 8 214 8 865 9 539 10 235 10 952 11 692 Cylinder head Height of cylinder head 104 800 105 000 mm Height min of cylinder head after...

Page 35: ...mm Housing diameter 43 650 43 750 mm Thickness of gears 24 000 24 027 mm End play of gears 0 03 0 11 mm Depth of housing 24 000 24 043 mm Number of teeth on drive gear 320 engines 51 pcs Number of tee...

Page 36: ...s and S2BG by pass turbo 620 634DW Shaft end float max 0 14 mm Shaft radial clearance1 max 0 95 mm Turbine housing attaching bolts 17 Nm Nut on end of shaft 15 6 Nm By pass passage opening pressure S2...

Page 37: ...ter for facing inlet valve seat 16 9101 65505 Milling cutter for inlet valve seat 17 9101 65506 Inner milling cutter for inlet valve seat 18 9101 66200 Lever for compressing valve spring 19 9052 47200...

Page 38: ...33 Model Code Page 21 Engine 1 11 1998 6000 8750 210 11 1 9 1992 18 19 21 22 23 24 25 26 28 27 29 30 20 11 12 13 14 15 16 17 31...

Page 39: ...are fitted ingrooves in the liner The upper part is sealed by the cylinder head gasket The camshaft is located in the cylinder block The camshaft front bearing location is fitted with a separate bear...

Page 40: ...es for the hub of the V belt pulley An oil deflector ring is fitted between the hub and gear wheel and a dust shield is fitted on the hub in order to protect the seal The crankshaft is supported on th...

Page 41: ...ists of hardened helically cut gear wheels The gears are encased by the timing gear casing which is fitted tothe front of the engine The timing gear drives the camshaft fuel injection pump and oil pum...

Page 42: ...g points and the valve mechanism get their lubrication oil via the main oil gallery Lubricating system 620 engines 1 Lubricating oil pump 2 Pressure relief valve 3 Oil filter 4 Turbocharger not 8000 a...

Page 43: ...be cleaned when necessary The inner safety filter prevents impurities form entering the engine should the main filter element break or be fitted incorrectly An electric service indicator is located in...

Page 44: ...filter elements are a little bigger than on other models Also a pipe which removes impurities with the aid of the suction created by exhaust gas flow is standardequipment Theair intakecover ing above...

Page 45: ...10 1 9 2002 6250 8950 210 18 1 8 2000 Model Code Page 21 Engine...

Page 46: ...11 1 9 2002 6200 8400 210 19 1 8 2000 Model Code Page 21 Engine...

Page 47: ...42...

Page 48: ...for working order 1 If the cylinder liners are to be used again they should be marked so that they can be fitted in the same position 2 Remove the cylinder liners using cylinder liner puller 9051 7310...

Page 49: ...f the engine E Oversize bushings for camshaft If the location of the camshaft bushing front bearing is dam aged a bushing with a 0 4 mm oversize outer diameter can be fitted Bushings are available eve...

Page 50: ...ug 8363 24391 and o ring 6146 05125 after machining Order no Hole diameter 1 8363 24661 56 02 56 05 2 8368 52460 55 42 55 45 3 8368 52460 55 42 55 45 4 8368 52461 55 64 55 67 Order no Hole diameter 1...

Page 51: ...the cylinder liner height see point 5 needs to be adjusted use milling cutter 9101 65600 If necessary a light lapping can be executed after milling with the help of the cylinder liner Apply lapping pa...

Page 52: ...depth is adjusted with a cylinder liner recess cutter 9101 65600 7 If the liner height of acylinder lineris notthe sameall theway round the cylinder liner flange and the cylinder block recess depth sh...

Page 53: ...e clutch assembly and possible turbine clutch 2 Remove the flywheel 3 Remove the oil seal Do not damage the crankshaft 4 Clean the seal location and grind off any burrs 8360 20054 Note If the cranksha...

Page 54: ...ear end As a guide pins can be used studs M12 2 pcs which are screwed in to the flywheel fixing bolt holes Note On the flywheel there is a fuel injection timing mark Fit the flywheel in the right posi...

Page 55: ...50...

Page 56: ...ds 9 Loosen all the cylinder head bolts firstby a1 4 turn andthen remove them Remove the cylinder head B Removing valves Ensure that valves which are to be re used are marked so that they are fitted i...

Page 57: ...he old guides using drift 9101 65800 Clean the valve guide locations 2 Lubricate the outside of the new guides and fit them using drift 9101 65900 which ensures the correct fitting height 21 mm over t...

Page 58: ...ith letter V which is stamped on the cylinder head front upper surface on the exhaust side As a spare part these heads can be fitted on all engines The V marked cylinder heads are also available for t...

Page 59: ...Check that the sealing surfaces are clean and fit thecylinder head gasket s and the cylinder head s Ensure that on the six cylinder engines both cylinder heads are parallel by fastening lighty the exh...

Page 60: ...than necessary as the hardened layer is thin 60 5 Fit the plug to the other end of the rocker arm shaft Lubri cate the shaft and fit various parts in a correct order Note the correct position of the...

Page 61: ...e lock nut of the adjusting screw measure clearance with a feeler gauge The clearance is correct when a 0 35 mm feeler gauge is slightly tight fitted between the rocker arm and the valve stem end Adju...

Page 62: ...Out of round taper or other wear must not exceed 0 03 mm 3 Refit the bearing caps with new bearing shells and tighten them to the correct torque Measure the I D with a dial gauge which has been zeroed...

Page 63: ...aring journal E Fitting crankshaft 1 Clean the oilways bearing shells and bearing locations Check that the crankshaft is clean 2 Fit the bearing shells into the cylinder block and the bearing caps Ens...

Page 64: ...o 100 C B Changing connecting rod bearings 1 Clean the connecting rod and bearing shells Fit them together and tighten the bolts to 40 Nm 90 2 Measure the I D using a cylinder gauge which has been zer...

Page 65: ...ace of the fixture turn the connecting rod round sothat the other side of thecon necting rod faces the fixture Then measure the same dis tance The accepted deviation is 0 6 mm max 86 50 6 Measure the...

Page 66: ...pen the rings more than necessary If the rings are to be used again ensure that they are fitted in the same groove 2 Clean the piston ring groove and measure the piston ring clearance which must not e...

Page 67: ...s are pressed correctly into the grooves The circlip ends must point upwards H Fitting piston together with connecting rod 1 Check that the bearing locations are clean and place the bearing shells in...

Page 68: ...ar wheels is damaged change both counter weights as a complete unit The gear wheels are not available separately as a spare part 2 Remove if necessary the old bearing bushings with a suit able drift B...

Page 69: ...face which indicate the possible twisting If the twisting has occured and the difference of the alignment marks is more than 1 5 mm the vibration damper should be changed Note On engines that do not h...

Page 70: ...ractor Note On 620 engines the belt pulley must be removed before unscrewing the nut 4 Remove the timing gear casing cover and the oil deflec tor ring at the front end of the crankshaft 5 Remove the i...

Page 71: ...for the tension pins already machined 1 Fit the casing with a new gasket against the cylinder block Drive in the tension pins with drift 9025 98700 Tighten bolts and nuts 2 Fit the injection pump toge...

Page 72: ...eal with special tool 9030 15200 Note The crankshaft front oil seal can be changed while the engine is attached tothe tractor In this case remove the cool ing radiator and belt pulley hub at the front...

Page 73: ...68...

Page 74: ...0 8750 The valve cone has been changed for a new one in the tractor production B Removing and dismantling lubricating oil pump Note Concerning the latest type oil pump in 6 cyl engines from engine no...

Page 75: ...h backlash against the crankshaft gear The clearance which should be 0 05 0 25 mm is adjusted with shims between the pump body and the cylinder block shims 0 2 mm order no 8360 07871 One shims increas...

Page 76: ...CCMC D2 API CC 1 ACEA E2 96 turbocharged engines CCMC D4 D5 API CD ACEA E2 96 E3 96 1 API CD can also be used in conventionally aspirated engines NOTE Valtra Engine oil 10W30 or 15W40 is recommended f...

Page 77: ...the valve to 30 Nm Ensure that the pipe does not touch the pis tons or connecting rods when the engine is running G Latest lubricating oil pressure relief val ve J7595 6000 8150 without piston cooling...

Page 78: ...multaneously pressure and suction pipes have been changed The pump of 645 engines canbe fittedon earliermanufactu red 620 and 634 engines when the new suction and pres sure pipes with seals are fitted...

Page 79: ...74...

Page 80: ...sealing surface Check that the sealing surface is flat using a straight ruler If the surface is not flat or it has scratches machine or renew the induction manifold On 620 engines ensure that the cyl...

Page 81: ...irmed the turbocharger should be reconditioned If the engine does not work correctly and the turbocharger is not defective or too worn the fault could be traced to one of the following items Blocked a...

Page 82: ...Remove the compressor housing circlip and remove the housing 4 Unscrew the turbine housing fixing screws and remove the fixing plate Detach the bearing housing from the turbine housing 5 Hold the turb...

Page 83: ...nge Check wear and cracking of the seal ring counter surface Only small wear can be accepted In general even a small wear causes sealing problems Assembling the turbocharger It is recommended to use a...

Page 84: ...htening 6 Before starting pull out the stop control and crank the en gine over with the starter motor so that the oil pressure rises Start the engine and check that there are no leaks F Adjusting by p...

Page 85: ...s even from 150 C down to 95 C 1 Intercooler F2684 4 cyl 1a Filling plug 1b Draining plug 6 cyl 4 cyl F2685 6850 420 DWRIE The intercooler increases engine coolant volume compared with the normal mode...

Page 86: ...nd 8050 8750 tractors The pipe is different on tractors which have the by pass turbocharger 6400 DW 6800 DWI and 8450 DW compared with tractors with a conventional turbo charger CD engines IMPORTANT C...

Page 87: ...82...

Page 88: ...bearing caps and push the pistons together with connecting rods upwards and remove them through the cylinder bore D Lubricating oil pump Lubricating oil pump see page 215 1 Drain the engine coolant an...

Page 89: ...on the following steps should be taken if the entire timing gear casing has to be changed Unscrew the idler gear fixing bolts and remove the idler gear Pull out the camshaft from the cylinder block No...

Page 90: ...ine pump Op no 223 A Checking fuel injection timing 1 B Adjusting injection timing 1 C Removing injection pump 2 D Fitting injection pump 2 E Checking changing delivery valve 3 F Adjusting low idling...

Page 91: ...P KSG 24 AD 207 420 620 634 Bosch FP KEG 24 AD 504 Construction piston pump separate hand pump Fuel feed pressure overflow valve opening pressure 0 7 1 2 bar 70 120 kPa Pressure from fuel feed pump wi...

Page 92: ...ng delivery valve 9052 48900 Puller for injection pump drive gear 9025 99100 Locator for timing mark on the flywheel 9052 47600 Control pipe for injection timing 9052 99000 Sleeve for limiting control...

Page 93: ...he Thermostart fuel reservoir but fuel flows from the injectors to the injec tion pump overflow valve from where a pipe goes to the glow plug 8200 8400 8750 and 8950 tractors have a com bined fuel fil...

Page 94: ...ion pump is connected to the engine force feed lubrication system through an external pipe 4 Lubricating oil returns to the engine via the hole 6 at the front end of the injection pump The fuel feed p...

Page 95: ...njection timing by approx 8 This should be borne in mind when checking the fuel in jection timing This groove improves the cold starting prop erties of the engine It works fully automatically When the...

Page 96: ...lever position sensor bracket and the lever 17 mm outer have been changed Checking electric stop solenoid Elet trostart A Running position B Stop position It is important for function of the double c...

Page 97: ...92...

Page 98: ...of the gov ernor weights is transferred through the governor lever link age to the control rod The governor has one governor spring Starter spring which is attached to the upper end of the con trol le...

Page 99: ...kW 6300 K41309 L23437 PES 4A 95 D 320 RS 2807 DM RSV 375 1175 A2C 2178 7R 19 2270 850 1100 97 99 1040 700 99 101 500 425 12 14 12 3 0 2 12 4 0 2 13 0 0 2 13 0 0 2 5 1 0 3 1130 1210 1215 420 DS 6400 P...

Page 100: ...06 G RSV 325 1125 A0C 2178 8R 21 2200 750 1100 84 86 1000 900 700 375 13 16 9 8 0 2 10 0 0 2 10 2 0 2 10 5 0 2 4 2 0 2 1120 1130 1180 1200 620 DS 110 kW 8400 K32135 L33320 PES 6A 95 D 320 RS 2806 AF R...

Page 101: ...96...

Page 102: ...353 31163 8366 59808 358 8366 59902 8366 39971 420 DS Valmet 6600 8367 40173 8353 31161 8353 39126 8353 31163 8366 39956 8366 39957 8366 39971 420 DWI Valmet 6800 8367 54640 8353 31161 8353 39126 8367...

Page 103: ...happens with aid of fuel A separate fuel feed pump is of a membrane type and it is driven by the engine camshaft The system includes also the Thermostart glow plug Stanadyne distributor pump Type 6200...

Page 104: ...ap which also includes a filter There is a draining tap B in the bottom of the housing Before emptying this water trap slacken the bleeding screw A After emptying close the screws and pump fuel with t...

Page 105: ...the rear of the rotor is of the positive dis placement vane type and is enclosed in the end cap The end cap also houses the fuel inlet strainer and transfer pump pres sure regulator The face of the r...

Page 106: ...according to the en gine revs and loading This is controlled by the fuel feed pressure after the quantity governing valve AC Aneroid control Aneroid control limitation of acceleration smoke allows a f...

Page 107: ...102 Model Code Page 22 Fuel system 1 8 2000 8350 220 12B Electric advancing of the injection CCA wiring diagram...

Page 108: ...lobes forcing the plungers together Fuel trapped between the plungers is then pressurised and delivered by the nozzle to the combustion chamber The injection pump is self lubricating and it has not be...

Page 109: ...49 836854738 18 17 22 17 22 TS FL LLA VMV 1 5 mm 8050 L22533 8050 L22534 8050Hi 620 DSR 620 DSRE 620 DSRE DB2635 5243 DB4629 5636 DB4629 5636 8368 54679 8368 54860 8368 54860 20 14 14 6 6 12 12 12 5 1...

Page 110: ...150Hi 8150 L24139 M 423 8368 54755 8368 54757 270 8 278 8368 62000 8368 62020 423 8550 L24115 S 655 8363 40034 8363 39985 230 10 240 8366 40104 8366 40122 655 6250Hi 6350Hi 6750Hi 6850Hi 8350Hi 8550Hi...

Page 111: ...106...

Page 112: ...e or reservoir has been emptied during repair work etc This prevents damages tothe glow plug caused by lack of fuel dur ing starting 1 If the reservoir is empty fill it e g with a drip pot through the...

Page 113: ...value the overflow valve should be changed N B If the recorded pressure is considerably lower than the prescribed value there may be a fault in the hand pump or the fuel feed pump valves E Changing fu...

Page 114: ...025 99000 5 Remove the protecting cap for the control rod on the injec tion pump front face Fit adjusting tool sleeve for limiting con trol rod travel 9025 99000 The tool moves the control rod to the...

Page 115: ...ons 3 Detach the oil filler pipe cover from the front cover Unscrew the pump drive gear nut 9052 48900 5 Use puller 9052 48900 and loosen the gear from the injec tion pump camshaft front end 6 Remove...

Page 116: ...e holder which is to be checked 3 Rotate the engine with the starter motor until the gauge reading is about 330 bar Note Pressure rises fast do not damage the gauge Get ready topull the stop control o...

Page 117: ...peed additional spring adjusting screw 2 Ensure that the throttle lever is in the idling position and that the engine is at normal operating temperature 3 Start the engine and loosen the adjusting scr...

Page 118: ...Pump a few times to fill the injector Increase the pressure in the injector until the chattering creaking sound becomes audible Read off the opening pressure of the injector If the opening pressure d...

Page 119: ...movement of the nozzle valve as follows Rinse the parts thoroughly in fuel or testing fluid Pull the valve out of the nozzle body to 1 3rd of its length If the fit is correct the valve should be able...

Page 120: ...m 3 Fit the attaching clamp and tighten the nuts 13 mm evenly to 15 Nm 4 Connect the leak off line 10 mm together with new seal ing washers and connect the delivery pipes 17 mm N B The screw studs in...

Page 121: ...he fly wheel is at the point of locator 9025 99100 2 Unscrew the plug on the side of the injection pump Take out the indicator pin 3 Turn the indicator pin and push it into the hole so that the groove...

Page 122: ...embrane downwards also the pin moves downwards against the spring force and allows the control rod to move towards the greater fuel amount which is injected into the combustion chambers When the boost...

Page 123: ...ction pump and adjusting injection timing 9025 99100 1 Turn the crankshaft to a position where the 1st cylinder pis ton reaches its compression stroke top deadcentre Thenturn the crankshaft backwards...

Page 124: ...ressure Measuring equipment see page 220 3 Note If the feed pressure value is below therated value poss ible reason can be blocked fuel filter fuel feed pump metal gauze filter faulty fuel feed pump b...

Page 125: ...toapproximately 10 bar above thevalue givenin thespecifica tions This value applies both to new and used injector F Adjusting low idling speed Revolution lever Max revs Low idling speed The low idlin...

Page 126: ...Press ENTER so that in the display is vis ible R Set RPM Compare the revs on the dashboard rev counter reading and specified values with TimeTrac see pages 210 3 210 18 and 210 19 Note Ensure before e...

Page 127: ...pipe with one hand 2 The distance between the magnetic sensor and the flyw heel is incorrect reposition the sensor 3 Offset or Trig Level value incorrect reset the values 4 Disturbing grooves on the...

Page 128: ...system description and maintenance 4 Repair instructions Op no 231 A Thermostat 1 B Reconditioning coolant pump 320 and 420 engines K6490 1 C Reconditioning coolant pump 620 engines 2 D Quality requir...

Page 129: ...eter of bearing 52 mm Inside diameter of bearing housing in pump body 51 979 52 009 mm Shaft diameter at bearing 19 980 19 993 mm Shaft diameter at impeller 15 907 15 920 m Impeller hole diameter 15 8...

Page 130: ...499 9104 27700 Puller for coolant pump impeller new coolant pump 420 K6491 see page 230 8 9051 40200 Drift for fitting coolant pump seal seal no 8353 31202 9051 79300 Drift for fitting coolant pump se...

Page 131: ...next page Check the condition of the fan belt since it drives the coolant pump Stop the engine immediately if the coolant tempera ture rises too much Caution Open the radiator cap carefully if the co...

Page 132: ...level indication hose length metallic tank or in the latest tractors plastic tank the coolant level must stand at the expansion tank level marking black arrow in the picture above when cool ant is col...

Page 133: ...which is ro tated by the engine with the aid of the fan belt In cold conditions the fan is free on the hub and does not rotate When air which flows through the radiator has a certain temperature the...

Page 134: ...engine coolant temperature The sensor is placed on the engine beside the thermostat housing M14x1 5 19 mm Temperature gauge pin Warning light Resistance value temperature gauge side 60 C 134 13 5 90...

Page 135: ...ystem 1 8 2000 6250 6850 230 8 1 9 2002 25 Nm Oil cooler Intercooler Expansion tank Heating unit Note left hand thread 25 Nm 8367 64215 Coolant pump Valtra 6250Hi 6850Hi K16108 From engine number K649...

Page 136: ...rmostat is 79 C and the larger thermostat 83 C Check the thermostat in the same way as described above B Reconditioning coolant pump 320 and 420 engines K6490 1 Drain the engine coolant Disconnect the...

Page 137: ...Press the impeller and the hub to the correct depth see fig ure and support the shaft at the other end Ensure that the shaft can rotate freely Fit the rear plate using a new gasket Note Coolant pumps...

Page 138: ...balls Fit the circlip for the bearing 8 Fit the shaft seal see heading B paragraph 8 120 Nm 0 8 1 2mm 620 634 9 Press the impeller intoposition while at the same time sup porting the shaft at the oth...

Page 139: ...tion of the coolant has been designed so that the smaller thermostat opens first and allow a part of coolant to flow into the radiator When temperature further rises the larger thermostat opens and al...

Page 140: ...00 Pump seal no 8353 39425 can be fitted with sleeve 9051 79300 When removing the pulley tool 9052 48900 can be used see instr C on page 231 2 Picture 4 Coolant pump viscous fan and thermostat hous in...

Page 141: ...136...

Page 142: ...le which was made earlier Make if necessary a notch on the filter plastic cover for the hose Fasten the exhaust pipe 2B and precleaner 6 with necessary parts Turn the precleaner so that the hose 12 do...

Page 143: ...138 Model No Page 17 05 1994 8100 8400 29 1 2 PRE CLEANER FITTING INSTRUCTION 2 08 04 1998 6 7 8 9 9 9 9 10 12 13 9 9 11 1A 2B 21 14 14 Tee lovi Sk r sk ra Cut notch...

Page 144: ...668103 power Autocontrol 2 2 2 3 J05133 AC power lift ACD power lift ACB power lift Agrodata Agrodata instrument FieldMaster Agroline instrument 34 Autocontrol IV 6600E 8750E CareTel 31 32 33 Autocon...

Page 145: ...140...

Page 146: ...out on the tractor or an implement which is attached to it Never run the engine with the alternator disconnected Do not attempt to connect any additional electrical equip ment as this may damage comp...

Page 147: ...10 A Rear working lights inner F17 10 A Direction indicators Agrodata FieldMaster Not HiTech F18 5 A Instruments warning lights Autocontrol F19 10 A Combination control wiper return AC 2 2 Windscreen...

Page 148: ...orrect With dipped beam switched on the cutoff edge of the light pattern should come at height H when the tractor is at distance L With full beam switched on the distance between the light points shou...

Page 149: ...n diameter 38 mm Note Tractors 8050 8750 have starter motor ISKRA 12 V 3 6 kW F2858 Mezzo tractors which have Bosch in line fuel injection pump have a new starter motor ISKRA 12 V 3 1 kW 6000 6800 F37...

Page 150: ...3 mm Min brush length 5 mm Rotor resistance 2 7 2 97 ohm Stator resistance 0 33 036 ohm Tightening torques 1 Shaft nut 50 70 Nm 2 Connector B M6 4 2 6 0 Nm 3 Connector D M5 2 7 3 8 Nm 4 Connector W M...

Page 151: ...fixing bolts M10 37 Nm Brush holder 3 2 Nm Shift lever pin 12 Nm Solenoid connection screw M8 8 5 Nm Solenoid connectio screw M10 13 Nm Starter motor Iskra AZJ3247 12 V 3 6 kW Sisu Diesel no 8366 409...

Page 152: ...moveable soil rotating wheel etc E g movement of corn stems can cause mal functions and also surface of water pool The size of the elliptic ground figure is 614 mm x 437 mm when the height of the rad...

Page 153: ...is fastened on the RH side door step attach ment on the intermediate frame If the tractor is equipped with pressure air systems the radar bracket is fastened on the LH side Electric connections The r...

Page 154: ...Position of electric components on frame Note Symbols see component lists on pages 310 7 8 310 11 12 and 310 16 17 149 Model Code Page 31 Tractor electrical system 1 1 1994 6000 8750 310 5 15 5 1993...

Page 155: ...al components on cab This picture contains also some components for electro hydraulic power lift see section 32 E models see section 34 150 Model Code Page 31 Tractor electrical system 15 5 1993 6000...

Page 156: ...onents on cab 662343 F17106 This picture also contains some components for electro hydraulic power lift see section 32 E models see section 35 151 Model Code Page 31 Tractor electrical system 1 4 1997...

Page 157: ...omponents on cab F17107 This picture also contains some components for electro hydraulic power lift see section 32 E models see section 35 152 Model Code Page 31 Tractor electrical system 1 10 1999 60...

Page 158: ...43 1 9 2002 310 6C 1 10 1999 6200 8550 Model Code Page 31 Tractor electrical system Not HiTech...

Page 159: ...44 1 8 2000 6250 8950 310 6D 1 10 1999 Model Code Page 31 Tractor electrical system HiTech...

Page 160: ...45 1 9 2002 6250 8950 310 6E 1 10 1999 Model Code Page 31 Tractor electrical system HiTech...

Page 161: ...46 1 9 2002 6200 8750 310 6F 1 10 1999 Model Code Page 31 Tractor electrical system Not HiTech...

Page 162: ...47 1 9 2002 6250 8950 310 6G 1 10 1999 Model Code Page 31 Tractor electrical system HiTech...

Page 163: ...156...

Page 164: ...5 A fan I II air conditioning floor fan 48 F22 10 A solenoid valves 57 F23 10 A rear working lights outer 38 F24 10 A Reserve velocitymeter 68 F25 10 A air spring seat seat heating 66 F26 10 A reserve...

Page 165: ...X 8 Connector 2 pins power socket 36 X 9 Connector 9 pins combination control X10 Connector 9 pins combination control X11 Connector 9 pins upwards X12 Connector 9 pins rearwards right X13 Connector...

Page 166: ...159 Model Code Page 31 Tractor electrical system 8 11 1990 6100 8400 310 9 1 9 1992...

Page 167: ...160 Model Code Page 31 Tractor electrical system 8 11 1990 6100 8400 310 10 1 9 1992...

Page 168: ...working lights outer 41 F24 10 A Reserve speedometer 93 F25 10 A Air suspension seat 94 F26 10 A Reserve el air filter 96 F27 10 A Reserve 98 F28 10 A Reserve telephone 99 F29 10 A Cigarette lighter p...

Page 169: ...Connector 9 pin rearwards right X13 Connector 9 pin solenoid valves X14 Connector 9 pin rearwards left X15 Connector 3 pin air cond diodes X16 Connector 3 pin cigarette lighter current socket X17 Rea...

Page 170: ...163 Model Code Page 31 Tractor electrical system 6100 8400 310 13 15 5 1993 6184 127 318 716 20 32 6184 128...

Page 171: ...164 Model Code Page 31 Tractor electrical system 6100 8400 310 14 15 5 1993 6184 130...

Page 172: ...165 Model Code Page 31 Tractor electrical system 6100 8400 310 15 15 5 1993 6184 132...

Page 173: ...rs agrodata 32 F18 5 A Instruments warning lights Autocontrol 17 F19 10 A Combination switch wiper return 51 F20 10 A Rear w wiper washer 48 F21 15 A Fan I II air conditioner floor fan 55 F22 10 A 4WD...

Page 174: ...Connector 9 pin distribution box X 7 Connector 9 pin distribution box X 8 Connector 2 pin power socket 92 X 9 Connector 9 pin combination control X10 Connector 9 pin combination control X11 Connector...

Page 175: ...168 Model Code Page 31 Tractor electric system 6000 8400 310 18 1 1 1994 318 716 30 B...

Page 176: ...169 Model Code Page 31 Tractor electric system 6000 8400 310 19 1 1 1994...

Page 177: ...170 Model Code Page 31 Tractor electric system 6000 8400 310 20 1 1 1994 Autocontrol...

Page 178: ...tion switch wiper return 51 F20 10 A Rear window wiper washer 48 F21 15 A Fan I and II Air cond floor fan 55 F22 10 A 4WD PTO Delta Power Shift 65 F23 10 A Rear working lights outer 41 F24 10 A Speedo...

Page 179: ...x X 5 Connector 9 pin distribution box X 6 Connector 9 pin distribution box X 7 Connector 9 pin distribution box X 8 Connector 2 pin power socket 92 X 9 Connector 9 pin combination control X10 Connect...

Page 180: ...173 Model Code Page 31 Tractor electrical system 15 4 1995 6000 8400 310 23 AC2 1 2 6 318 716 40 A AC2 1 1 6...

Page 181: ...174 Model Code Page 31 Tractor electrical system 15 4 1995 6000 8400 310 24 AC2 1 3 6 AC2 1 4 6...

Page 182: ...175 Model Code Page 31 Tractor electrical system 15 4 1995 6000 8400 310 25 AC2 1 5 6 AC2 1 6 6...

Page 183: ...176...

Page 184: ...ndow wiper washer 48 F21 15 A Fan I and II Air cond floor fan 55 F22 10 A 4WD PTO Delta Power Shift 65 F23 10 A Rear working lights outer 41 F24 10 A reserve 98 F25 15 A Air suspension seat seat heati...

Page 185: ...X 6 Connector 9 pin distribution box X 7 Connector 9 pin distribution box X 8 Connector 2 pin power socket 92 X 9 Connector 9 pin combination control X10 Connector 9 pin combination control X11 Conne...

Page 186: ...179 Model Code Page 31 Tractor electrical system 15 5 1996 6000 8750 310 29 ACD2 1 1 ACD2 1 2 8 318 716 40D ACD2 1 1 8 ACD2 1 2 8...

Page 187: ...180 Model Code Page 31 Tractor electrical system 15 5 1996 6000 8750 310 30 ACD2 1 3 8 ACD2 1 4 8...

Page 188: ...181 Model Code Page 31 Tractor electrical system 1 4 1997 6000 8750 310 31 15 5 1996 ACD2 1 8 8 ACD2 1 7 8...

Page 189: ...182...

Page 190: ...sher 48 F21 15 A Fan I and II Air cond floor fan 55 F22 10 A 4WD PTO Delta Power Shift 65 F23 10 A Rear working lights outer 41 F24 10 A reserve 98 F25 15 A Air suspension seat seat heating reverse dr...

Page 191: ...nnector 9 pin rearwards right X13 Connector 9 pin solenoid valves X14 Connector 9 pin rearwards left X15 Connector 3 pin air cond diodes 54 X16 Connector 3 pin cigarette lighter current socket X17 Rea...

Page 192: ...185 Model Code Page 31 Electrical system 1 4 1997 6000 8750 310 35 318 716 40 F PT97 1 9 PT97 2 9...

Page 193: ...186 Model Code Page 31 Electrical system 1 4 1997 6000 8750 310 36 PT97 3 9 PT97 4 9...

Page 194: ...187 Model Code Page 31 Electrical system 1 4 1997 6000 8750 310 37 PT97 7 9 PT97 8 9...

Page 195: ...188 Model Code Page 31 Electrical system 1 4 1997 6000 8750 310 38 PT97 9 9...

Page 196: ...o Fuses F 1 15 20A Hazard warning flashers water pump 31 97 F 2 5 16A Radio clock tachograph CareTel 2 120 F 3 15A Main beams 25 F 4 15A Dipped beams 25 F 5 5A Parking light left 28 F 6 5A Parking lig...

Page 197: ...44 S30 Switch 4WD 66 S31 Switch floor fan 57 Sym Code bole Component no S32 Switch rear window washer wiper 48 S33 Toggle switch headlights up 23 S34 Switch water pump 97 S35 Switch reverse drive cont...

Page 198: ...front PTO 69 Y11 Solenoid forwards F 128 Y12 Solenoid rearwards R 130 Y13 Solenoid valve Sigma 113 Y16 Solenoid cold start 3 Y17 Solenoid valve Delta Power Shift 130 Y18 Solenoid valve hand brake 67...

Page 199: ...192 Model Code Page 31 Tractor electric system 1 11 1998 6250 8950 310 42...

Page 200: ...49 Model Code Page 1 11 1998 6250 8950 310 43 31 Tractor electric system 1 9 2002 1 2 33563500 HiTech H49112 J38342...

Page 201: ...50 Model Code Page 1 11 1998 6250 8950 310 44 31 Tractor electric system 1 9 2002 3 4 HiTech H49112 J38342...

Page 202: ...51 Model Code Page 1 11 1998 6250 8950 310 45 31 Tractor electric system 1 9 2002 5 6 HiTech H49112 J38342...

Page 203: ...52 Model Code Page 1 11 1998 6250 8950 310 46 31 Tractor electric system 1 9 2002 7 8 HiTech H49112 J38342...

Page 204: ...53 Model Code Page 1 11 1998 6250 8950 310 47 31 Tractor electric system 1 9 2002 9 10 HiTech H49112 J38342...

Page 205: ...198...

Page 206: ...F17 10A Direction indicators Fieldmaster 32 153 F18 5A Instruments warning lights Autocontrol 17 F19 10A Windscreen wiper washer horn 51 Sym Code bol Component no F20 10A Rear window wiper washer 48 F...

Page 207: ...Indicator light switch filter 180 bar 11 S45 Switch HiShift 115 142 S45 1 Extra switch HiShift 115 S49 Change over switch rpm flow sensor S50 Change over switch speed sensor tractor implement S53 Ind...

Page 208: ...earbox temperature 117 B4L Temperature sensor engine 118 H1L Indicator light CareTel 120 X1L Connector housing 9 pin CareTel RS 232 117 120 X2L Connector housing 3 pin CareTel CAN 117 120 X3L Connecto...

Page 209: ...202...

Page 210: ...203 Model Code Page 31 Tractor electrical system 1 6 1999 6200 8750 310 53 31871650A AC 2 2 1 AC 2 2 2...

Page 211: ...204 Model Code Page 31 Tractor electrical system 1 6 1999 6200 8750 310 54 AC 2 2 3 AC 2 2 4...

Page 212: ...205 Model Code Page 31 Tractor electrical system 1 6 1999 6200 8750 310 55 AC 2 2 5 AC 2 2 6...

Page 213: ...206 Model Code Page 31 Tractor electrical system 1 6 1999 6200 8750 310 56 AC 2 2 7 AC 2 2 8...

Page 214: ...Hazard blinkers water pump 31 97 F2 5A Radio clock tachograph CareTel 2 120 F3 15A High beam 25 F4 15A Low beam 25 F5 5A Parking lights left 28 F6 5A Parking lights right 30 F7 10A Front working ligh...

Page 215: ...itch fog light rear 35 S27 Switch reverse buzzer 96 S28 Switch PTO 540 143 S29 Switch PTO 1000 540E 144 S30 Switch 4WD 68 Sym Code bol Component no S31 Switch floor fan 57 S32 Switch rear window wiper...

Page 216: ...A1A Control unit AC5 122 152 S1A Switch PTO rear start left 74 S2A Switch PTO rear start right 74 X1A Connector housing 9 pin engine sensors 140 141 TwinTrac reverse drive controls B1W Angle sensor cl...

Page 217: ...210...

Page 218: ...211 Model Code Page 31 Tractor eletrical system 1 10 1999 6250 8950 310 61 33563500A ACV I ACV II...

Page 219: ...56 Modell Code Page 31 Tractor electrical system 1 9 2002 6250 8950 310 62 1 10 1999 ACV III ACV IV...

Page 220: ...213 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 63 ACV V ACV VI...

Page 221: ...214 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 64 ACV VII ACV VIII...

Page 222: ...215 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 65 ACV IX ACV X...

Page 223: ...216 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 66 ACV XI...

Page 224: ...4 15A Low beam 25 F5 10 A Parking lights left 29 F6 10 A Parking lights right 30 F7 10A Front working lights 44 F8 25A Light switch 28 F9 15A Trailer socket fog light rear 35 187 F10 25A 3 pin current...

Page 225: ...e buzzer S28 Switch PTO 540 146 S29 Switch PTO 1000 540E 147 S30 Switch 4WD 68 S31 Switch floor fan 57 S32 Switch rear window wiper and washer 48 Sym Code bole Component no S33 Change over switch head...

Page 226: ...or housing 9 pin direction lever rear P1W Rear display AC5 128 ACB ACD Autocontrol power lift A1E Autocontrol control unit 82B 82D A2E Autocontrol circuit card 85B 85D B1E Position sensor 81B 81D B2E...

Page 227: ...220...

Page 228: ...221 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 71 33563510C AC 5 2 1 AC 5 2 2...

Page 229: ...222 Model Code Page 31 Trcator electrical system 1 8 2000 6250 8950 310 72 AC 5 2 3 AC 5 2 4...

Page 230: ...223 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 73 AC 5 2 5 AC 5 2 6...

Page 231: ...224 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 74 AC 5 2 7 AC 5 2 8...

Page 232: ...225 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 75 AC 5 2 9 AC 5 2 10...

Page 233: ...58 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 76 1 9 2002 AC 5 2 11 AC 5 2 12...

Page 234: ...227 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 77 AC 5 2 13 AC 5 2 14...

Page 235: ...228...

Page 236: ...ear working lights inner 42 Sym Code bol Component no F17 10A Direction indicators Fieldmaster 32 153 F18 5A Instruments warning lights Autocontrol 17 166 F19 10A Windscreen wiper washer horn 51 F20 1...

Page 237: ...switch rpm flow sensor S50 Change over switch speed sensor tractor implement S53 Indicator light switch filter return 10 S54 Indicator light switch filter 18 bar 11 S59 Switch roof window washer 49 S6...

Page 238: ...left 81B 81D B4E Position sensor implement ACD 81D E1E Illumination circuit card 83B 83D E2E Illumination position potentiometer 83B 83D R1E Potentiometer position control 83B 83D S1E Button rear mud...

Page 239: ...232...

Page 240: ...59 1 8 2000 6200 8750 310 83 1 9 2002 Model Code Page 31 Tractor electrical system 31871660A AC 2 3 1 AC 2 3 2...

Page 241: ...234 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 84 AC 2 3 3 AC 2 3 4...

Page 242: ...235 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 85 AC 2 3 5 AC 2 3 6...

Page 243: ...236 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 86 AC 2 3 7 AC 2 3 8...

Page 244: ...237 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 87 AC 2 3 9 AC 2 3 10...

Page 245: ...238 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 88 AC 2 3 11...

Page 246: ...97 F2 5A Radio clock tachograph CareTel 2 120 F3 15A High beam 25 F4 15A Low beam 25 F5 10A Parking lights left 29 F6 10A Parking lights right 30 F7 25A Front working lights 44 201 F8 25A Light switch...

Page 247: ...er unit 13 S17 Gearbox oil pressure sender unit 9 119 Sym Code bol Component no S18 Engine temperature sender unit stop 16 S19 Switch compressor pressure 54 S20 Switch braking lights left 73 S22 Switc...

Page 248: ...ar 166 S6W Reed relay direction reverse R rear 167 S7W Reed relay parking brake rear 168 S9W Switch brake pedal rear right 169 X1W Connector housing 12 pin TwinTrac X2W Connector housing 1 pin supply...

Page 249: ...64 1 9 2002 6250 8950 310 92 Model Code Page 31 Tractor electrical system...

Page 250: ...65 1 9 2002 6250 8950 310 93 Model Code Page 31 Tractor electrical system 33563520A HiTech L18105...

Page 251: ...66 1 9 2002 6250 8950 310 94 Model Code Page 31 Tractor electrical system HiTech L18105...

Page 252: ...67 1 9 2002 6250 8950 310 95 Model Code Page 31 Tractor electrical system HiTech L18105...

Page 253: ...68 1 9 2002 6250 8950 310 96 Model Code Page 31 Tractor electrical system HiTech L18105...

Page 254: ...69 1 9 2002 6250 8950 310 97 Model Code Page 31 Tractor electrical system HiTech L18105...

Page 255: ...70 1 9 2002 6250 8950 310 98 Model Code Page 31 Tractor electrical system HiTech L18105...

Page 256: ...71 1 9 2002 6250 8950 310 99 Model Code Page 31 Tractor electrical system HiTech L18105...

Page 257: ...72 1 9 2002 6250 8950 310 100 Model Code Page 31 Tractor electrical system HiTech L18105...

Page 258: ...30 F7 25A Front working lights 44 F8 25A Light switch 28 F9 15A Trailer socket fog light rear 35 165 F10 25A 3 pin current socket 97 F11 5A Autocontrol Bat buzzer 71 82B 82D F12 10A Rot warning light...

Page 259: ...ning light 99 S7 Switch hazard warning flashers 32 S8 Switch air conditioner 54 S9 Starter safety switch 4 S10 Switch braking lights right 72 S11 Fuel gauge sender unit 17 S12 Pressure drop indicator...

Page 260: ...8 Solenoid engine running 4 Y9 Magnetic clutch front PTO 164 Y14 Solenoid valve HiShift 115 Y15 Solenoid valve HiShift slowing 115 Y16 Solenoid cold cranking 3 Sym Code bol Component no ACB ACD Autoco...

Page 261: ...76 1 9 2002 310 104 6200 8550 Model Code Page 31 Tractor electrical system...

Page 262: ...77 1 9 2002 310 105 6200 8550 Model Code Page 31 Tractor electrical system 31871670A 1 2 Mezzo Mega L17307...

Page 263: ...78 1 9 2002 310 106 6200 8550 Model Code Page 31 Tractor electrical system 3 4 Mezzo Mega L17307...

Page 264: ...79 1 9 2002 310 107 6200 8550 Model Code Page 31 Tractor electrical system 5 6 Mezzo Mega L17307...

Page 265: ...80 1 9 2002 310 108 6200 8550 Model Code Page 31 Tractor electrical system 7 8 Mezzo Mega L17307...

Page 266: ...81 1 9 2002 310 109 6200 8550 Model Code Page 31 Tractor electrical system 9 10 Mezzo Mega L17307...

Page 267: ...82 1 9 2002 310 110 6200 8550 Model Code Page 31 Tractor electrical system...

Page 268: ...ngages only if it is done with the switch 2 Front wheel drive The 4WD is disengaged except when braking with both brake pedals If it is used only one brake pedal the 4WD does nor engage A The switch i...

Page 269: ...ed the plug must be in the soc ket After an engine stop the PTO starts only when the rocking switch rear edge is depressed 4 Delta Powershift 668102 The Delta Powershift is controlled with two push bu...

Page 270: ...h buttons in the speed gear lever knob D1 Delta Powershift control unit D2 Delta Powershift indicator lights in the instrument panel E PTO emergency stop socket at the rear of the cab F Three position...

Page 271: ...Cab wiring loom Hand brake Clutch Pedal Picture 2 Delta Power shift control 242 Model Code Page 31 Autocontrol II 1 1 1994 6000 8750 311 4...

Page 272: ...s to make gear change easier The switch must connect current to the control unit A10 when the clutch pedal has raised 1 5 3 cm from the bottom posi tion The switch function can be tested by connecting...

Page 273: ...s Y4 and Y6 get supply voltage 12 V Engage different Powershift ratios and check whether the valve in question becomes energised When the valve is ener gised the nut at the end of the valve is magneti...

Page 274: ...pedals are depressed Switches on voltage again to the solenoid valve when the brake pedal pedals are released Ind light comes on K12 Switches on voltage to the solenoid valve when the rocking switch...

Page 275: ...t not come on and the lock must not engage This shows that the rocking switch rear position functions relays K11 and K12 function Depress the switch front edge and the ind light comes on Turn the lift...

Page 276: ...d light goes out This shows that brake pedal switches function relays K7 and K15 function Drive the tractor at speed of 4 km h Make a tight turn Engage and disengage the 4WD several times When the 4WD...

Page 277: ...rotate This shows that PTO rocking switch functions Remove the plug from the rear socket at which time the shafts stops rotating Also the indicator light goes out Refit the plug The shaft must not ro...

Page 278: ...on is switched off and the headlights are on the buzzer sounds until the lights are switched off C Control of transmission Control of 4WD differential lock and PTO happens as on AC II system see pages...

Page 279: ...AC II system F S11E is the power lift forced lowering switch see page 320 15 Relays K11 K16 as on AC II system see page 311 3 If the tractor has a stop control see page312 4 the stopcont rol relay K1...

Page 280: ...V to pin 4 at which time the buzzer must give continuous signal Disconnect pin 4 after witch the buzzer should alarm about 2 min Remove ground from pin 13 and ground pin 12 and feed a voltage of 12 V...

Page 281: ...minates normally alsostop light flashes Note Stop light wire must be equipped with a diod Other wise when driver uses the direction indicator lever S4 or hazard warning flashers relay K18 becomes eart...

Page 282: ...lay of the Agroline instrument the upper row can be changed by pressing the RH side edge of the switch D before the PTO display can be seen see code 333 page 3 closed which is controlled fully automat...

Page 283: ...njection pump governor housing see page 313 3 5 Solenoid valve Y13 6 ETB light and output display 7 Power relay K19 in the lever console in the cabin not in version 3 0 Position of connectors connecto...

Page 284: ...of about 400 nm 350 450 Nm measured at pto shaft ac display shows 35 40 Sigma disengaging limit is about 50 nm lower than the engaging torque limit Engaging delay is 0 5 seconds over 400 nm min 0 5 s...

Page 285: ...256...

Page 286: ...unit may be damaged or the sensors have faulty adjustments Spare part control units have been programmed in the fac tory and they can be fitted in place of the damaged units connectors are supplied w...

Page 287: ...e notch and open it then 3 4 turn Lock the sensor with a locking nut sensor thread is M12X1 H02431 H02430 PTO 1000 Stop the engine before sensor adjustment min max distance 0 7 mm distance 1 0 mm 8750...

Page 288: ...89 Model Code Page 31 Power system 1 10 1999 8950Hi 313 4A 1 9 2002...

Page 289: ...260...

Page 290: ...Signal from the foremost sensor B4 Pin 7 Earthing of the foremost sensor B4 in version 2 0 RS232 RxD wire 213 Green is not connected to unit Pin 8 Not in use Pin 9 Control of PTO and display Supply v...

Page 291: ...262...

Page 292: ...91 Model Code Page 31 power system 1 8 2000 313 5A 1 9 2002...

Page 293: ...there is a pause of 1 5 sec PTO sensor faulty B Checking function and adjusting sen sors with the aid of Ac display Instructions on instrument see page 331 1 The Ac display shows in percentage how big...

Page 294: ...nnectors The latest connectors G22507 Connect measuring cable ETV 894 310 between the control unit connector A13 and carry out measurements from the measuring cable connector Switch on current to the...

Page 295: ...nectors X35 X26 X27 and ETB light earth point GR5 If these are OK but the ETB light does not light the lamp can be defective 9 5 Version 2 0 fuse F22 switches S28 or S29 emergency stop socket X31 PTO...

Page 296: ...les ETV 894 400 A red wire to connector pin 6 foremost sensor channel A and blue wire to connector pin 3 rear sensor channel B The middle wire black of the oscilloscope is connected to connector pin 5...

Page 297: ...the angle of the crank shaft since the sensor sends 10 pulses per one engine rotation The sign changes at degree values of 0 and 200 160 since at these degrees the Oscilloscope changes the comparing...

Page 298: ...thin the given limits in the whole engine revolution range Be care ful not to touch the impulse wheel with the sensor sensor can be damaged The sensor end must always be at least 0 7 mm out of the imp...

Page 299: ...270 Model Code Page 31 power system 1 8 1998 8750 313 12 More detailed instruction on how to carry out the oscilloscope settings 2x PEEP RESET 1 3 A B B 2...

Page 300: ...271 Model Code Page 31 power system 1 6 1999 8750 8950 313 13 1 8 1998 A B 5 V d 5 V d 2 ms d V 5 V d 5 V d...

Page 301: ...272...

Page 302: ...enga ged Pilot light illuminates The 4WD is controlled with a three position rocker switch on the driver s right The 4WD is disengaged except when braking with both brake pedals If only one brake peda...

Page 303: ...cker switch rear edge is depressed the plug must be in the socket After an engine stop the PTO starts only when the rocker switch rear edge is depressed 4 Delta Powershift DPS The Delta Powershift is...

Page 304: ...wering switch G Relay bracket in the lever console Relays K11 K13 Diff lock control relays relay K12 is not fitted in AC 2 3 Relay K15 4WD control relay Relay K16 PTO control relay There is a relay K7...

Page 305: ...circuit card connector A10 the diodes are in short circuit and they must be replaced solenoid valve diode housing V1 see e g picture on page 310 6C In AC 2 3 diode housing V3 is for solenoid valves Su...

Page 306: ...witch positions see picture above If the measured value is faulty check wires switches and connectors which affect the circuit in question From pins 1 and 2 of the circuit card is sent current to the...

Page 307: ...position automatic position in which the 4WD engages when the diff lock is engaged Testing of this position is made in connecti on with checking of the diff lock see page 314 8 AC 2 2 or page 314 10 A...

Page 308: ...are depressed Switches on volt age again to the solenoid valve when the brake pedal pedals are released Ind light comes on K12 Switches on voltage to the solenoid valve when the rocker switch rear edg...

Page 309: ...r switch rear position functions relays K11 and K12 function 4WD automatics function Depress the switch front edge and the ind light comes on Turn the lift stop lower switch to the transport position...

Page 310: ...d light comes on Depress the switch rear edge and the PTO shaft must start to rotate This shows that PTO emergency stop functions relay K16 functions Stop the engine Start the engine The PTO shaft mus...

Page 311: ...tion is OK Press the rocker switch to the middle position at which time the lock must become engaged and the pilot light must come on Solenoid valve Y1 must be energised This shows that diff lock pilo...

Page 312: ...e values set on the switch panel 7 and the actual values detected by the draft sensors 5 and position sensor 6 are fed into the electronic unit 4 This unit determines the differences between the two s...

Page 313: ...Wiring diagram electro hydraulic power lift 662342 284 Model Code Page 32 Electro hydraulic power lift 6000 8400 320 2 1 1 1994 1 9 1992...

Page 314: ...switch panel 74 E2E Illumination position control knob 75 R1E Potentiometer position control 74 S1E Push button mudguard lifting right 71 S2E Push button mudguard lowering right 71 S3E Push button mu...

Page 315: ...286 Model Code Page 32 Electro hydraulic power lift 1 1 1994 6000 8400 320 3A Wiring diagram 662343...

Page 316: ...A3E Compensator 82 B1E Position sensor 81 B2E Draft sensor right 81 B3E Draft sensor left 81 E1E Illumination switch panel 87 E2E Illumination position control knob 89 R1E Potentiometer position cont...

Page 317: ...288 Model Code Page 32 Autocontrol power lift 1 4 1997 6000 8400 320 3C 15 5 1996 AC power lift F17107...

Page 318: ...trol 83 S1E Push button mudguard lifting right 82 S2E Push button mudguard lowering right 82 S3E Push button mudguard lifting left 82 S4E Push button mudguard lowering left 82 S5E Rocker switch cabin...

Page 319: ...nto the gearbox housing 11 Return oil from control valve 12 Switch forced lowering not on earlier models 13 Gearbox speed sensor ACD power lift 14 Radar ACD power lift Connectors B1E B2E and B3E for p...

Page 320: ...e position stops the movement of the lower links The twootherpositions are the same as earlier 3 Lowering speed selector six different lowering speed lowering speed is independent of the load 4 Transp...

Page 321: ...side the housing Thus the voltage is proportional to the position of the lower links USUPPLY 6 3 7 7 Veff AC 4 7kHz USIGNAL 33 67 x USupply lower links down up Measuring position sensor internal volta...

Page 322: ...g three pin connectors Note Draft sensor 31287410 40 kN 6200 6900 Draft sensor 33303900 60 kN 8050 8750 Measuring the draft sensor internal volt ages See page 320 13 Short circuit in draft sensor line...

Page 323: ...he power lift inlet connection X2E check the lead connections for breaks and repair if necess ary c If the lower links e g lift but will not lower Change round wires to the solenoids and try the butto...

Page 324: ...ft control is in use Eg during ploughing the lift and lower indicator lights will flash If the draft control is out of order the power lift operates in the position control mode as if selector were in...

Page 325: ...on the rear side of the switch panel Measurements are done without de taching the connector from the panel A Removing the switch panel for check ing 1 Detach the bracket on which the switch panel is f...

Page 326: ...2 8 V 4 4 3 4 9 V 5 6 0 6 8 V 6 9 5 10 5 V Checking transport height selector V 1 12 8 Figure c Checking transport height selector Measure volt age between terminals 1 or any frame contact and termin...

Page 327: ...fferent positions 4 Connect the connector to the new panel Fit the dust covers 317 204 20 Fasten the circuit card to the panel by means of ring nuts fit under nuts lock washers JE 9423 5 Attach the co...

Page 328: ...position of the multimeter The value should be between the blue and black connectors 1 2 2 5 VAC lower links down 3 0 5 0 VAC lower links up Draft sensors AC ACB ACD Measure the sensor supply voltage...

Page 329: ...thout steps 4 Checking control valve and its solenoid valves If the lifting or lowering speeds do not function correctly it is necessary to clear up whether the fault lies in the electric sys tem or i...

Page 330: ...on control unit pin 8 becomes earthed The lower links lowers so long the switch is depressed When the switch is released the lower links automati cally find the position determined by position control...

Page 331: ...t the position sensor is adjusted in the same way as on ACD power lift see page 321 9 Malfunctions of position sensor and forced lowering Position sensor Up to manufacturing date 980331 of the digital...

Page 332: ...on the RH side of the shuttle unit The sensor is the same as on AC IV unit and on Agrodata instrument The ACB and ACD power lift switch panel has a diagnostic light which indicates self testing and l...

Page 333: ...nks down up The position sensor connector is fitted at the end of the sensor Note The positon sensor cannot be repaired but a defect sensor must be changed for a new one Important Fault code number 22...

Page 334: ...er lift with the lift lower switch 3 Minor faults the power lift continually functions diagnostic light indicates the fault When the lift lower switch is turned the diagnostic light goes out if the fa...

Page 335: ...ltage too low lower than 11 5 V 34 Lowering speed selector 23 Signal from selector faulty Poor contacts or wire disconnected 35 Slip control selec tor 5 Signal from selector faulty Poor contacts or wi...

Page 336: ...t code number Fault Control unit con nector pin Description 22 Position sensor 19 Signal from sensor faulty Poor contact or position sensor disconnected Possible short circuit or earthing Position sen...

Page 337: ...308...

Page 338: ...e abovegfour terms are in operation The switch on driving speed can be changed as follows a Adjust with the lowering speed selector to the minimum lowering speed b Adjust the position control potentio...

Page 339: ...adar signal is in order When the ACD is activated the first time it has in the mem ory a calibrating value which corresponds to the trans mission frequency signal of 55 Hz km h This default value is c...

Page 340: ...lies in the connectors 2 Checking lowering speed selector S7E Picture b Measure voltage DC between terminals 8 and 6 with all selector positions Position Pin 6 1 0 4 0 6 V 2 0 9 1 3 V 3 1 3 1 8 V 4 1...

Page 341: ...2 V Note If the measured values in points 2 5 deviate from the given values the fault lies in the switch panel circuit card which should be changed 6 Checking lift lower switch S10E Picture f Measure...

Page 342: ...incorrect the fault lies in con nectors wires 2 Checking lowering speed selector S7E Picture b Measure voltage between pins 8 and 6 with all selector positions Position Pin 6 1 0 3 0 5 V 2 0 7 1 1 V...

Page 343: ...card support plate and the card from the ACD switch panel 1 Detach the switch panel from the bracket by removing se lector knobs and by unscrewing ring nuts Remove the dust seals 2 Detach the switch p...

Page 344: ...approx 1 65 A 4 approx 1 30 A approx 1 85 A 5 approx 1 60 A approx 2 10 A 6 approx 1 85 A approx 2 35 A 7 approx 2 20 A approx 2 80 A 8 approx 2 65 A approx 3 10 A 9 approx 3 00 A approx 3 20 A Value...

Page 345: ...316 Model Code Page 1 11 1998 8450 8750 321 10 32 ACD power lift 1 8 1998 Wiring diagram ACD ACD2 1 6 7...

Page 346: ...lilac Connectors Connector X1E for the radar B10 for the gearbox speed sensor B6 and for the possible position sensor on imple ment B4E are placed in the cab lever console In addition the sensor B6 p...

Page 347: ...318 Model Code Page 1 11 1998 8450 8750 321 11A 32 ACB power lift Circuit diagram ACB...

Page 348: ...C 85B X2E Connector 15 pins supply rear buttons Y1E Solenoid valve lowering 84B Y2E Solenoid valve lifting 84B Wire colours Ru braun Pu red Ke yellow Si blue Mu black Vi green Va white Connector X2E f...

Page 349: ...320 Model Code Page 1 6 1999 8450 8750 321 12 32 ACD Power lift 1 11 1998 ACD Power lift...

Page 350: ...103 Model Code Page 1 6 1999 6200 8150 321 13 32 ACB Power lift 1 9 2002 ACB Power lift...

Page 351: ...standard instru ment shows between 0 15 and text Ac in the AD instru ment the Ac display must be selected in the upper dis play 7 Lift the lower links up step by step 1 9 by using the position control...

Page 352: ...ntrol valve 2 Draft sensors 3 Lower links 4 Electronic unit different on ACB and ACD 5 Position sensor 6 Lift stop lower switch 7 Potentiometer for position control 8 Rocker switch 9 Push buttons rear...

Page 353: ...324...

Page 354: ...Agrodata can be fitted on Valmet tractors as an optional ac cessory Agrodata is meant to be used in agricultural and con tract work for measuring tractor and implement functions and work performance...

Page 355: ...ata unit there are terminals for sensor leads and supply voltage leads The terminals are numbered from one to nine The leads have corresponding numbers to terminal 9 is connected lead no 19 X55 supply...

Page 356: ...er supply from connector X55 in the lever console 1 Turn on the ignition Check that the monitor display is lit the display flashes the word AGRO 2 If this does not happen check fuse F17 10 A in the fu...

Page 357: ...1 13 5 V 6 Wheel sensor resistance is measured between cable shoes 3 and 4 must be about 33 ohms when the sensor is activated otherwise 10 kilo ohms or greater 7 Check the earth connection by measurin...

Page 358: ...rt circuit device may be use as a sensor Eg mechanical relays Only original magnets should be used If the magnet is not strong enough malfunctions will occur The full supply voltage should not be conn...

Page 359: ...330...

Page 360: ...in front of the value when the driving speed is slower than 7 km h The upper digital display A shows 1 Time allways when ignition is switched off 2 PTO shaft rotation speed r min 3 Position of lower...

Page 361: ...332 Model Code Page 33 Agrodata instrument 1 8 2000 6000 8950 331 2 15 4 1995 Agrodata instrument sensors and wiring...

Page 362: ...k at all check the fuses The supply voltage wire to the clock is via plug X19 18 and via connector X2 5 The voltage can be measured bet ween pins 23 earth and 24 supply of connector X26 Vol tage via i...

Page 363: ...ault can lie also in the wrong calibration of the instrument see page 331 5 B PTO speed sensor B7 B7 Engage the PTO and measure the PTO shaft rotation speed with a separate RPM meter and compare the r...

Page 364: ...if the gearbox oil temperature rises too much Also the Stop light starts to flash 2 Calibrating the instrument for dif ferent tyres 1 Remove the switch C by prying it carefully Do not discon nect the...

Page 365: ...8 4 34 14FOR 770 183 173 218 190 174 207 190 18 4R 34 8M 770 183 173 218 190 174 207 190 18 4R 34 8GY 770 183 173 218 190 174 207 190 13 6R 38 8M 740 190 180 227 197 181 216 197 14 9R 38 8M 765 184 17...

Page 366: ...ol lows X Y x V vmax in which X correct code number Y actual code number in AD instrument V tractor s constructional speed 30 40 or 50 km h Vmax tractor s max driving speed which is shown by AD instru...

Page 367: ...338...

Page 368: ...ich one of the menus is open The buttons have always the function which is shown in the display beside the button Function keys FieldMaster is a combined performance monitor which can monitor both tra...

Page 369: ...iliary devices e g PC serial port RS 232 X43 7 Radar option Connectors X7C connector for the lift lower switch of the AC ACD power lift The function includes stopping the area counters when the three...

Page 370: ...341 Model Code Page 33 FieldMaster 1 10 1999 332 3 6200 8950 1 8 1998 FieldMaster wiring diagram Ru brown Mu black Ke yellow Si blue Vi green Viol mauve Li lilac Pu red Ha grey Va white...

Page 371: ...EED SENSOR press it and immediately after that press CALIB CALC alternative 6 A new menu appears in the display in which there is a heading WHEEL TRACTOR and as a subheading text NO OF PULSES and DRIV...

Page 372: ...etc Note The gearbox speed sensor and the PTO speed sensor on the tractor are the same and in the same place as for the AD instrument see page 331 4 The optional radar is the same as on AC III and AC...

Page 373: ...l from the switch of the sprayer main valve or from the sensor of the manual valve TRAIL 8 not in use BOOM TEST OK or ERROR 2 Fertilizer TEST INPUT TEST OUTPUT RADAR 0 HI PTO 0 HI WHEEL TRACTOR 0 HI D...

Page 374: ...amp to poles 5 and 6 battery voltage of the rear socket The lamp is glowing if the sup ply circuit is OK This can also be made by means of a vol tage meter 3 Switch on current to the tractor Return in...

Page 375: ...sensor 2 or weight module blue 6 weight module brown 5 black 2 Wheel sensor blue 4 brown 5 Implement sen sor blue 7 sor brown 5 Drill Sensor Wire color Plug pin RPM sensor on drill shaft blue 1 drill...

Page 376: ...r tyre sizes have been changed With the help of the calibration the Agroline instrument can show the correct driving speed and driving distance page 333 4 The Agroline instrument cannot be repaired bu...

Page 377: ...Front PTO 26 4WD 27 Hydraulic pressure filter blocked 28 Gearbox oil temperature 29 High beams 30 Switch S80 to select functions in LCD display 17 upper row Stop central warning light 19 The Stop lig...

Page 378: ...is moving When the speed is below 3 km h symbol L is visible When the ignition is switched on the lower row shows first the running hours and in the upper row there is the function which was selected...

Page 379: ...itch 30 the code value is changed from a smaller value to a greater one The code numbers with vari ous tyres are shown in the table below same as for Agro data instrument Note If tractor tyres cannot...

Page 380: ...8R38 183 183 167 184 167 20 8R42 173 173 159 174 158 230 95R48 200 200 183 201 182 270 95R48 194 194 178 195 177 340 85R38 215 215 197 216 196 420 85R38 199 199 182 200 181 460 85R38 190 190 174 191...

Page 381: ...engine temperature sensor B1 Middle digit of fault code gearbox temperature sensor B3 Last digit of fault code 0 OK 1 poor contacts or too high resistance 2 short circuit or too low resistance E g 20...

Page 382: ...blems can be iden tified B6 Changing the speed sensor see page 331 4 Note The instruction are as for Agrodata instrument but connectors have differences see wiring diagrams B Rear PTO speed sensor B7...

Page 383: ...sensor Sensor resistance values 60 C 221 2 26 4 C 90 C 83 8 3 5 C 120 C 36 5 2 7 3 5 C The resistance can be measured between pin X26 6 and frame contact If the value is infinite the resistance must b...

Page 384: ...ssure sensor 9 is placed on the RH side of the en gine The pressure relief valve 2 is placed on the LH side F Fuel level sensor B2 for fuel gauge and warn ing light IMPORTANT Agroline instrument shows...

Page 385: ...isplay the display value can deviate a bit from this before the warning light of the sensor S16 comes on If the temperature is continuously over 90 C clean the ra diator and check the gearbox oil leve...

Page 386: ...tion lights see AC 2 3 pages 314 4 5 E light in 8950Hi When the higher output range of the engine is engaged there is a light in the warning light panel This light also works as a fault diagnostic lig...

Page 387: ...116...

Page 388: ...ion when the engine is stopped when the wheel slip is less than 8 during a period over 8 seconds 2 Power take off PTO disengages Also manual control can be selected with a switch Always automatic func...

Page 389: ...hen accelerating and to the higher gear when decelerating in both ranges A1 and A2 3 Differential lock Diff lock engages Diff lock disengages when one rear wheel rotates 25 faster than the other when...

Page 390: ...p is lit continuously afterglowing glowing time has been programmed according to the engine coolant temperature Slip control is switched on with a switch that have 6 different positions 0 switched off...

Page 391: ...Figure 1 Components for AC III system 350 Model Code Page 34 Autocontrol III 8 11 1990 6600E 8100E 340 4 15 6 1992 6600E 8100E M...

Page 392: ...le from the impulse disc fitted on the final drive planetary gear Engages the differential lock when the rotation speed difference between the rear axles exceeds 25 G Display unit Function keys on the...

Page 393: ...rator by a special code The calibrating mode is activated as follows switch on the current and start the engine press the function keys in the following order 9 1 0 4 0 9 do not use the SET key displa...

Page 394: ...of implement Calibrating pos potentiometer program pos actuator 1 automatic controlling Wheel slip Average slip Program wheel slip Programming Temperature Coolant temperature Outdoor temperature Econo...

Page 395: ...354 Model Code Page 34 Autocontrol III 8 11 1990 6600E 8100E 340 8 15 6 1992 Figure 3 Autocontrol III harness looms and connectors concerning component symbols see component list on pages 340 10 12...

Page 396: ...nnectors X1C connector for wires from engine harness loom 8 X2C speed sensor wire connector X3C and X4C connectors for rear sockets X8C output signals from ECS X9C PTO manual control connector Connect...

Page 397: ...57 F23 10 A Rear working lights outer 38 F24 10 A ECS 85 F25 10 A Seat with air springs seat heating 67 F26 10 A Reserve electric air filter 68 F27 10 A Reserve 68 F28 10 A Reserve telephone 66 F29 10...

Page 398: ...ector 37 pins ECS front wall 10 X20 Connector 9 pins front direction ind X21 Connector 3 pins buzzer X22 Connector 1 pin rot warning light X24 Connector 9 pins upwards X26 Connector 26 pins instr left...

Page 399: ...ontrol 74 S1E Push button right mudguard lifting 71 S2E Push button right mudguard lowering 71 S3E Push button left mudguard lifting 70 S4E Push button left mudguard lowering 70 S5E Push button cabin...

Page 400: ...359 Model Code Page 34 Autocontrol III 6600E 8100E 340 13 15 6 1992 1 9 1992...

Page 401: ...360 Model Code Page 34 Autocontrol III 6600E 8100E 340 14 15 6 1992 1 9 1992...

Page 402: ...361 Model Code Page 34 Autocontrol III 6600E 8100E 340 15 15 6 1992 1 9 1992 Autocontrol ECS...

Page 403: ...362 Model Code Page 34 Autocontrol III 6600E 8100E 340 16 15 6 1992 1 9 1992 ECS...

Page 404: ...aged ERROR RW rear wheel speed sensor damaged In this case check the sensor in question and also its mount ing and wiring 8 After successful calibration change display to the calibrat ing mode for the...

Page 405: ...read ings If the display reading is faulty or there is no coolant temperature reading check the sensor and its wiring If these are OK the ECS or the display unit can be faulty Resistance values at ce...

Page 406: ...under code 342 If a correct output signal comes but the tractor does not function check a solenoid valve and an indication light in question and their wirings If output signal fails to come the ECS is...

Page 407: ...o out the 4WD engages A M switch in A position when the clutch pedal is released rapidly Declutch wheels stop and after 8 seconds the 4WD must be disengaged B Differential lock start the engine tracto...

Page 408: ...RTOISE range when the engine revs increases A M switch light goes out Calibrating the quick shift gear set the display to the calibrating mode see page 340 6 press the RPM key four times and the displ...

Page 409: ...trol selector to position 1 buzzer sound stops Set the SLIP selector to position 0 make sure that the lift lower switch is in the lower position adjust the lower links with the position control knob t...

Page 410: ...ter when the implement is raised to the transport position activate the hydraulic power lift with the switch set the lift lower switch to the lowering position Now the arrow in the display must point...

Page 411: ...370...

Page 412: ...rdered from Valmet if needed It is useful to copy the Program into the hard disk of the PC Note Service Program error messages see page 343 3 Starting fault tracing In this instruction the Program is...

Page 413: ...2 23 X Implement dir J2 22 X Implement act J2 24 X Fuel preheater J1 22 X Pieces counter J1 19 X Parameter table no XX Date of production XXXX PROM Checksum XXXX EPLD Version XX FREQUENCY INPUTS Flow...

Page 414: ...olling 4WD DIGITAL INPUTS 4WD A M A2C 14 0 0 1 1 4WD MANUAL 1 0 A2C 38 0 1 0 0 A M SWITCH M M A A ON OFF SWITCH OFF ON OFF ON BRAKE LEFT A2C 9 0 1 0 BRAKE RIGHT A2C 19 0 0 1 LH SIDE BRAKE PEDAL OFF ON...

Page 415: ...are checked with the calibrating test see page 341 1 or according to the instruction F on page 342 7 The engine speed sensor see page 341 1 and the injection pump potentiometer see pages 341 2 or 342...

Page 416: ...above the thick line agree with the corresponding marks on the computer display the possible fault lies in the solenoid valve or indicating light or their wirings are faulty If the output signals on t...

Page 417: ...nals on the PC display differ from the marks in the table above the central processing unit ECS is faulty and should be changed E Fault tracing slip control Input signals to ECS for slip control DIGIT...

Page 418: ...km h D 416 11 4 km h D 757 20 6 km h D 1026 28 2 km h If number of impulses from the radar correspond to values above the radar is in perfect condition If no impulses come from the radar or if they d...

Page 419: ...t 183 b signal at coolant temperature 15 C is about 130 c signal at coolant temperature 20 C is about 116 d signal at coolant temperature 25 C is about 108 e signal at coolant temperature 40 C is abou...

Page 420: ...s 2 and 10 This function is the same as a magnet would pass by the sensor DIGITAL INPUTS 4 Activate the hydraulic power lift and turn the lift lower switch to the lowering position Shunt between socke...

Page 421: ...380...

Page 422: ...be input Parameter files have been named according to the code sys tem A parameter file name includes eleven marks as fol lows E g AC 45 02 5M 6 4 E AC Autocontrol common in all file names 45 Program...

Page 423: ...corner of the chart there is the following menu 1PARAMETERS 5SENSOR LOG J Press F1 and the following text appears TRACTOR MODEL PARAMETERS File name ____________________ J Type after colon a correct p...

Page 424: ...e Service Program and try again programming If this is not enough change the central processing unit ECS EPROM eraseable and programmable read only memory AC III DOES NOT RESPOND Connection between th...

Page 425: ...384...

Page 426: ...d differential lock is disengaged Middle position lock is engaged manually but disengages when brake pedal pedals are depressed Front edge depressed AC IV controls automatically the lock as follows Di...

Page 427: ...eplaced into the socket within 2 seconds the PTO begins to rotate This must be observed when using a remote emergency switch connected to the plug Slip control AC IV Slip control is switched on with a...

Page 428: ...ft switch Rear edge depressed the gear is controlled with the push buttons in the gear lever knob Front edge depressed AC IV controls the gear automatically 4WD switch Rear edge depressed 4WD disengag...

Page 429: ...Picture 2 Components for Autocontrol IV 388 Model Code Page 35 Autocontrol IV 1 1 1994 6600E 8100E 8750E 350 4...

Page 430: ...ock when the rotation speed difference between the rear axles exceeds 20 G Display unit Display unit A3C and the function keys are the same as on AC III Below the display unit there are switches for s...

Page 431: ...atio is changed with the push buttons in the speed gear lever knob On AC IV the Delta Powershift control unit A10 indicator light panel A9 and buzzer B1 are the same as on Autocon trol II see pages 31...

Page 432: ...s the pump in the running position The solenoid earth wire white has been fastened under the bolt of the injection pump potentiometer fixing plate The sole noid supply wire 171 Black has connector X32...

Page 433: ...Picture 4 Autocontrol IV wiring and components 392 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8100 8750E 350 8 1 1 1994 Connectors and wiring...

Page 434: ...TO emergency stop socket 5 Implement socket 6 ECS wiring loom 7 Cab wiring loom 8 Engine wiring loom 9 Rear socket wiring loom 10 Power lift wiring loom 11 If the ECS is damaged the PTO automatics can...

Page 435: ...394 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8100E 8750E 350 10 1 1 1994 Position of connectors...

Page 436: ...sensor connector is fitted in the front part of the tractor the engine temperature sensor pin has a connector the front wheel steering angle sensor connector S4C is located on the right hand side of...

Page 437: ...eating rear steering prevention 93 F26 10 A Back buzzer trailer brakes 96 F27 10 A Braking lights 65 F28 10 A Reserve Telephone 99 F29 10 A Cigarette lighter power socket 91 F30 10 A ACIV sensors 66 F...

Page 438: ...olenoid valve PTO 68 Y 3 Solenoid valve 4WD 66 Y 4 Solenoid valve Delta Power Shift 100 Y 5 Solenoid valve compressor air cond 54 Y 6 Solenoid valve Delta Power Shift 102 Y7 Solenoid valve rear steeri...

Page 439: ...398 Model Code Page 35 Autocontrol IV 1 1 1995 6600E 8100E 8750E 350 14...

Page 440: ...399 Model Code Page 35 Autocontrol IV 15 4 1995 6600E 8100E 8750E 350 15 1 1 1995 325 499 20A AC4 1 6 AC4 2 6...

Page 441: ...400 Model Code Page 35 Autocontrol IV 15 4 1995 6600E 8100E 8750E 350 16 1 1 1995 AC4 3 6 AC4 4 6...

Page 442: ...401 Model Code Page 35 Autocontrol IV 15 4 1995 6600E 8100E 8750E 350 17 1 1 1995 AC4 5 6 AC4 6 6...

Page 443: ...402...

Page 444: ...ditioner floor fan 55 F22 10 A Delta Power Shift 100 F23 10 A Rear w lights outer 41 F24 10 A AC 4 control unit 68 F25 15A Seat with air suspension seat heating rear steering prevention 93 F26 10 A Ba...

Page 445: ...urrent socket 91 X17 Trailer socket 7 pole 32 X18 Connector 2 pole rear window washer X19 Connector 32 pole front wall X20 Connector 9 pole front direction indicator X22 Connector 2 pole rot roof ligh...

Page 446: ...66 S1C Switch diff lock autom manual 71 S2C Switch Delta Power Shift autom man 102 S3C Switch 4WD autom manual 70 S4C Switch steering angle 64 X1C Connector housing 9 pole sources solenoids X2C Connec...

Page 447: ...406 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 22...

Page 448: ...407 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 23 E1 7...

Page 449: ...408 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 24...

Page 450: ...409 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 25...

Page 451: ...410...

Page 452: ...or fan 55 F22 10 A Delta Power Shift 100 F23 10 A Rear w lights outer 41 F24 10 A AC 4 control unit 68 F25 15A Seat with air suspension seat heating rear steering prevention 93 F26 10 A Back buzzer tr...

Page 453: ...nt socket 91 X17 Trailer socket 7 pole 32 X18 Connector 2 pole rear window washer X19 Connector 32 pole front wall X20 Connector 9 pole front direction indicator X22 Connector 2 pole rot roof light X2...

Page 454: ...66 S1C Switch diff lock autom manual 71 S2C Switch Delta Power Shift autom man 102 S3C Switch 4WD autom manual 70 S4C Switch steering angle 64 X1C Connector housing 9 pole sources solenoids X2C Connec...

Page 455: ...414 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 30...

Page 456: ...415 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 31 E1 7 E2 7...

Page 457: ...416 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 32 E3 7 E4 7...

Page 458: ...417 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 33 E5 7 E6 7...

Page 459: ...418 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 34 E7 7...

Page 460: ...and its wiring Outputs Output signals for controlling the transmission can be measured from the pins of connector A1C Here must also be used the tables under code 352 If a correct output signal comes...

Page 461: ...in the SPEED key and the front axle speed can be seen It must be the same as the previous speeds 0 1 km h 13 Press the menu scanning key four times radar speed Note Do the same test according to parag...

Page 462: ...ressed tightly round the sensor Fold the wire on the sensor and fasten it with a plastic binder Fasten the wire also to the lock washer under the sensor locking nut C Checking changing engine speed se...

Page 463: ...essary the faulty sensor Resistance values of the sensor 20 C 6480 1000 0 C 2450 320 20 C 1450 118 40 C 496 44 60 C 245 22 Pins Connector B9C Socket X19 27 Connector X5C 8 ECS connector A2C 30 G Senso...

Page 464: ...the front wheels slip brake and you feel a jerk when the 4WD engages B Differential lock Start the engine tractor stationary and brake pedals are nor depressed Disengage the 4WD Depress the diff lock...

Page 465: ...atically upwards when the accelerator pedal position is over 1900 rpm The change happens at 50 200 rpm lower than the acceler ator pedal position Follow the ind lights When the highest ratio is on dep...

Page 466: ...gency plug and the shaft stops rotating and the ind light starts to flash Refit the plug The PTO shaft must not rotate Ind light flashes Move the lever to the middle position and back to the front pos...

Page 467: ...426...

Page 468: ...ordered from Valmet if needed It is useful to copy the Program into the hard disk of the PC Note Service Program error messages see page 353 3 Starting fault tracing In this instruction the Program is...

Page 469: ...23 X Implement dir J2 22 X Implement act J2 24 X Fuel preheater J1 22 X Pieces counter J1 19 X Parameter table no XX Date of production XXXX PROM Checksum XXXX EPLD Version XX FREQUENCY INPUTS Flow J1...

Page 470: ...ling 4WD DIGITAL INPUTS 4WD A M A2C 14 0 0 1 4WD MANUAL 1 0 A2C 38 0 1 0 A M SWITCH M1 rear edge down M2 middle pos A front edge down M1 M2 A BRAKE LEFT A2C 9 0 1 0 BRAKE RIGHT A2C 19 0 0 1 LEFT BRAKE...

Page 471: ...n points PS Downwards and PS Upwards If it is E in these points stop the engine and switch off current to the PC and restart then engine and the PC Ensure that the Powershift A M switch is in A positi...

Page 472: ...ible fault lies in the solenoid valve or ind light or their wiring is incorrect If the output signals lack the ECS is faulty and should be replaced D Power take off control F17106 Note From tractor se...

Page 473: ...FF OFF switch in pos 0 ON switch in pos 1 5 OFF ON If the marks above the thick line agree with the corresponding marks on the computer display the input signals are OK If not the fault lies in the sw...

Page 474: ...4 km h D 757 20 6 km h D 1026 28 2 km h If number of impulses from the radar correspond to values above the radar is in perfect condition If no impulses come from the radar or if they deviate much fro...

Page 475: ...rature 15 C is about 130 c signal at coolant temperature 20 C is about 116 d signal at coolant temperature 25 C is about 108 e signal at coolant temperature 40 C is about 084 f signal at coolant tempe...

Page 476: ...ensor DIGITAL INPUTS 4 Activate the hydraulic power lift and turn the lift lower switch to the lowering position Shunt between socket terminals 2 and 9 A signal 1 changes to 0 appears on the PC at poi...

Page 477: ...436...

Page 478: ...nput Picture 1 Inputting parameter file Socket X10C Cable 32668200 Serial port RS 232C 9 pins IBM compatible PC which uses MS DOS 3 3 or later version PC must have a Ser vice Program from Valmet AC II...

Page 479: ...able to the socket X10C J Switch on the current to the tractor and to the PC J When prompt C appears type AC ACC if colour monitor and press ENTER J A trouble shooting chart appears onto the PC displa...

Page 480: ...the Service Program and try again programming If this is not enough change the central processing unit ECS EPROM eraseable and programmable read only memory AC IV DOES NOT RESPOND Connection between t...

Page 481: ...440...

Page 482: ...actory CareTel measures gathers and sends information about the following tractor functions Engine coolant temperature C Transmission oil temperature C Engine torque 8750 power only as percent of the...

Page 483: ...works do not dispatch this system phone The phone bracket is the same as brackets used in cars and the phone is also charged in the bracket Care Tel uses Nokia mobile phone technology and for that re...

Page 484: ...gine temperature TT A Query of transmission temperature from the alarm log five last measurements PT 100 Query of transmission oil pressure from standard log five values from value nr 100 backwards 44...

Page 485: ...25 23 10 MIN 6000 15 00 PH 4 BAR Answer to question PH PH E51032 6025 23 10 MAX PEAK 5253 27 30 PH 23 BAR Maximum value from maximum minimum log Answer to question PH PL E51032 6025 23 10 MIN PEAK 320...

Page 486: ...R PT OK PE OK SP OFF C Query of number of exceeding times of warning limits WA H L H exceeding of upper limits L undershoot of lower limits If these parameters are not given CareTel shows the exceedin...

Page 487: ...ically an alarm message if the alarm limits are exceeded at the most to three GSM phones deter mined in the set values The alarm message includes tractor serial number running mode running hours and v...

Page 488: ...e special tracking is gathered 2000 different measuring values from certain sensor in frequency of normal standard log The measuring frequency has been set in the factory Default value is 10 seconds G...

Page 489: ...d in the settings 1 255 seconds There are two alarm logs and in them there are stored data from the two last exceedings of the alarm limits In order to interpret an alarm limit exceeding as a new one...

Page 490: ...K SP OFF Serial number running mode log identifier Running hours Engine temperature Transmission temperature Engine moment 8750 only Engine revs PTO shaft revs Low pressure circuit pressure Engine oil...

Page 491: ...be checked by ensuring that the AD instrument shows a correct temperature value see code 331 In the dashboard there is a warning light for too high tem perature in the transmission Transmission oil w...

Page 492: ...ctor in the fuse box 9 pins X7 Connector in the fuse box 9 pins X1L Under the AC ACD switch panel in the lever console on the driver s right 8 pins X2L In the steering wheel console under the dashboar...

Page 493: ...452...

Page 494: ...g prefilling times of shuttle clutches 18 H Resetting driving speed parameters 18 I Choosing temperature unit 19 J Choosing driving speed unit 19 K Setting PTO parameters 19A L Check of the gas pedal...

Page 495: ...n function AC 5 2 only 6 AC 5 5 2 display unit see page 4 1 2 4 3 1 4 1 6 2 3 TwinTrac option 5 5a 454 Model Code Page 37 Autocontrol 5 5 2 1 8 2000 370 2 6250 8950 1 10 1999 1 AC 5 and 5 2 descriptio...

Page 496: ...trol unit of AC 5 5 2 18 PTO shaft speed sensor 19 Drive disc on the flywheel see page 410 4A 20 Limit switch IMPORTANT In the reverse drive controls TwinTrac there is a shuttle parking brake lever cl...

Page 497: ...the desired DPS speed and then presses the button at least 2 seconds During the pre programming the clutch pedal must be depressed Thus the selected DPS speed remains in the memory of AC 5 and engages...

Page 498: ...ay block also a book image and the symbol of the module in the middle display block are blinking when the fault code is shown FAULT GROUPS FAULT TYPES A analog input position and temp sensors 1 short...

Page 499: ...can be fall too low 3 See table b on pa ge 370 11 See instr F on page 370 23 d116 A1A3 9 10 DPS up down push buttons S23 are active simultaneously Push buttons in the lever knobs may be in short circ...

Page 500: ...it output signal A1A2 3 AC 5 to relay K28 or A1A3 5 AC 5 2 faul ty check fuse F24 testing in test mode point d16 d22 if necessary change switch or control unit Check whether the voltage from control u...

Page 501: ...but the display functions are not shown The DPS pre programming cannot be done in the test mode Also the DPS automatic functions are not in use IMPORTANT Escaping from the test mode is done by swit c...

Page 502: ...D number of AC5 pro grams Programs of AC5 Note Programming instruction of AC5 control unit see page 370 24B In the tractor production the AC5 control unit A1 is equipped with a program which consists...

Page 503: ...0Hi 31 42 2 8350Hi Main program no 43 J38343 J47541 These can be replaced with program version 65 Thes must no more be used in Service 10 43 2 PTO 1000 17 43 2 PTO 1000 540E 51 43 2 PTO 540 1000 57 43...

Page 504: ...0Hi 33 64 8350Hi Main program no 65 J38343 K41106 Numbers used only by Service and Spare Parts These must be used in service These programs are in disk 340 422 60 23 65 6250Hi 8950Hi Ei 8350Hi 33 65 8...

Page 505: ...1 VERSIONS 42 43 50 52 60 62 Pre programmed DPS speeds engages when driver moves shuttle lever to F or R position without clutch pedal or when driver presses the HiShift button with or without shuttle...

Page 506: ...O low when the temperature is below 9 C Counters are nor in use 12 counters which gather information how many times and how many minutes certain functions have been in use FAULT CODES Fault code P101...

Page 507: ...selected d11 S51 S51 1 DPS pre programming button under shuttle lever button down button up d12 S28 PTO lever in front position selected not selected d13 S29 PTO lever in rear position selected Not s...

Page 508: ...pedal position xx When the pedal is fully up the value should be smaller than 2 When the pedal is down the value should be greater than 95 Check also that the value changes evenly when the pedal is mo...

Page 509: ...n 3 8 4 2 F Set the gears in neutral Set the engine revs to 1000 r min Engage forward direction F and compare the value with the given value Make the same check also in the reverse direction R Raise t...

Page 510: ...ng values can fault codes P101 P109 appear In that case the AC5 con trol unit must be re programmed with a new main program file versions 53 or 65 and the suitable parameter file see page 370 24G Newe...

Page 511: ...470...

Page 512: ...by stepping in the menu with the aid of the DPS push buttons Note When the current is switced on with the ignition switch the default ratio is DPS1 The value in counter H increases with one digit ever...

Page 513: ...e 371 10 Symbol Description L PTO ratio 2 lever in rear position in program version 42 P PTO ratio 1 lever in front position in prog ram version 42 S Driving speed unit selection km h or miles h F Out...

Page 514: ...is left by switching off cur rent If the calibration is not successful after several attempts or DPS has malfunctions specially low rews models 6750 and 8350 Do the calibration with the computer inst...

Page 515: ...es even in the beginning possible pressure peak is not observed 7 If the measured pressure value is different change the index This is carried out so that after the pressure measurement the blinking 5...

Page 516: ...index digit is blinking in the right C2 C1 31965400 33743900 5 Connect a pressure gauge of 25 bar onto the C1 clutch pressure test point in the right press again the DPS pre programming button index...

Page 517: ...stops After this test the engagement of the shuttle many times Change the index when necessary 5 Carry out this same also for the R clutch Now number 4 is selected in the setting mode menu Note If the...

Page 518: ...is shown either in Celsius or Fahrenheit units Note With the formula below the Celsius units can be changed into Fahrenheit units tF 9 5 x tC 32 J Changing driving speed unit AC 5 and 5 2 The driving...

Page 519: ...478...

Page 520: ...programming or assembling the control unit P L PGS 1000 1000 540 540 540E 1000 540E 208 208 347 347 208 285 208 285 347 285 208 175 305 Tractor model PTO No 37 38 39 40 41 42 41 42 1000E 1000E 1000E...

Page 521: ...138...

Page 522: ...he control unit and the motor values in rpm Selected va lues of the calibration are below all values Both all values and selected values must be correct If they are correct an in formation Error0 appe...

Page 523: ...unit cannot be repaired but it is changed as a complete unit If the diplay does not function check first that the connector is correctly connected to the diplay unit If the display has malfunctions ch...

Page 524: ...ds II or III are selected P4 is energised when forward drive is engaged PINS X13 SOLENOID RESISTANCE 10 30 C 2 5 4 5 7 5 11 5 12 5 13 5 Y2 PTO Y4 C1 Y6 C2 Y17 C3 Y11 F Y12 R 7 9 ohms P5 is energised w...

Page 525: ...5 only and measure sensor supply voltage battery voltage in connector X28 see table below Note The gearbox speed sensor is accessible after split ting the tractor frame The other sensors are accessib...

Page 526: ...has malfunctions the self diagnosis shows the following fault codes fault code A314 signal not within given limits fault code A315 pedal calibration faulty or pedal limit switch S9 wrongly adjusted sw...

Page 527: ...must be done ac cording to the periodical maintenance program 3 Red 7 7 8 3 V 2 Blue signal 1 Black earth ETV 894 100 B15 B16 A A 1 2 signal 3 7 7 8 3 V A H Detection of driver in AC 5 and 5 2 Purpos...

Page 528: ...eat at rear position before calibration SET DRIVING SPEED PARAMETER tyres transmission SET OUTDOOR TEMPERATURE UNIT C F SET DRIVING SPEED UNIT km h miles h SET PTO RATIO 1 LEVER IN FRONT POSITION in p...

Page 529: ...OM2 3 Connect the cable to the connector X43 at the right side panel Go to point 4 B 2 Starting of the program 4 Turn the PC s power on and start Windows 95 or 98 In sert an AC5 programming diskette d...

Page 530: ...parameter file the following information appears parameters are cleared card will not work until set carry out again points 12 15 type LOAD_PAR enter NOTE If loading of the parameter file has not succ...

Page 531: ...of the programming unit Please see the draw ings on pages 370 24E 3 Connect the power supply Switch power off on off switch Go to point 4 The control unit is situated in the tractor see picture 2 1 Sw...

Page 532: ...ow NOTE On page 370 24F there are tips for error situations if the parameter file loading has not succeeded C 5 Checking and markings 8 Click the button Version after a few seconds the program identif...

Page 533: ...the programming cable unit is OK check also that the control unit has power supply a fuse in the programming unit Try to load a program once more 4 Message Download end Loading a file to the control...

Page 534: ...k code 1 is visible in the PC display by typ ing command PROC_VER HYPERTERMINAL or by clicking Version LOADER 1 5 2 Check code 2 is visible in the tractor display in the test mode FII Autocontrol 5 2...

Page 535: ...one step by turns 4 3 2 1 0 1 2 3 4 and make starting drivings with the shut tle lever Index is suitable when the tractor accelerates evenly and there is not delay or break in the traction Index 5 S t...

Page 536: ...y parking brake the parking brake must engage just when the driving speed has dropped below 4 km h below 2 km h in program ver sions 42 43 60 and 62 The parking brake must disengage engine running in...

Page 537: ...ile The 4WD must be engaged also when using HiShift buttons if the driving speed is below 10 km h The 4WD must be disen gaged at least when the driving speed exceeds 10 km h Automatic traction control...

Page 538: ...S47 Direction F d09 S40 Direction R d10 S41 DPS pre selection d11 S51 PTO speed 1 d12 S28 PTO speed 2 d13 S29 Seat direction d14 S35 PTO stand by d15 S25 Hand brake d16 S15 P6 PTO solenoid Y2 DO 5 Ha...

Page 539: ...Autocontrol 5 1 8 2000 370 26 6250 8950 1 10 1999 Wiring diagram AC5 1 Wiring diagram AC5 2 Current must not be taken from circuit of fuse F24 safety risk Note Supply voltages of sensors B12 and B13 v...

Page 540: ...ontrol 5 1 8 2000 370 26A 6250 8950 1 10 1999 Wiring diagram AC5 1 Wiring diagram AC5 2 Current must not be taken from circuit of fuse F24 safe ty risk Note Supply voltages of sensors B12 and B13 via...

Page 541: ...494...

Page 542: ...n the support plate in the lever console GR1 earth point in the rear part of the lever console GR5 earth poin in the cab front wall C Control unit connector A1A3 B16 Clutch pedal position sensor B14 G...

Page 543: ...496 Model Code Page 37 Autocontrol 5 1 8 2000 370 28 6250 8950 1 10 1999 C Control diagrams AC 5 Note Control diagrams of AC 5 2 see page 371 18 22 X13 V1 V4 DPS control 1 2 3 4 5 6 7 8 9...

Page 544: ...497 Model Code Page 37 Autocontrol 5 1 8 2000 370 29 6250 8950 1 10 1999 Control of shuttle AC 5 X13 V1 V4 1 2 3 4 5 6 7 8 9...

Page 545: ...498 Model Code Page 37 Autocontrol 5 1 8 2000 370 30 6250 8950 1 10 1999 Control of PTO AC 5 X13 V1 V4 1 2 3 4 5 6 7 8 9...

Page 546: ...499 Model Code Page 37 Autocontrol 5 1 8 2000 370 31 6250 8950 1 10 1999 Control of parking brake and engine starting J38342 AC 5...

Page 547: ...500 Model Code Page 37 Autocontrol 5 1 8 2000 370 32 6250 8950 1 10 1999 Control of parking brake and engine starting J38343 K41106 AC 5...

Page 548: ...501 Model Code Page 37 Autocontrol 5 1 8 2000 370 33 6250 8950 1 10 1999 Reverse drive controls AC 5 HiTech...

Page 549: ...502...

Page 550: ...ck temperature sensors and pedal position sensors 9 D Table to check revolution speed sensors 9A E Table to check proportional valves 9B F Counter functions 9C 3 Settings A Setting mode menu 10 B Sett...

Page 551: ...tion of the seat d14 deter mines which one of digital inputs the control unit uses h Seat switch The activating delay is normally 6 seconds but 30 sec onds if the clutch pedal has been depressed see p...

Page 552: ...ing in the display 3 Automatic traction engagement happens when function is activated and either driving directions F or R is engaged brake pedals are not depressed engine revs greater than 1020 r min...

Page 553: ...If the input signals are OK but malfunctions appear the fault can lie in the control unit of AC 5 2 2 Speed Matching of DPS The Speed Matching is one part of the AutoDPS function With the aid of the...

Page 554: ...ted or wire damages 3 ge 371 9 371 13 and instr D on pa A314 A1A5 7 Signal from front clutch pedal position sensor B16 below 0 3 VDC or over 4 7 VDC Sensor wrongly fitted or wire damages 3 p ge 371 14...

Page 555: ...he Shuttle can slip or one proportional valve Y4 Y6 Y17 Y11 Y12 can be trapped This fault code also appears if both shuttle sensors B12 B13 do not give a signal when engine revs are over 1600 rpm chec...

Page 556: ...ions like accelerating and motor braking 6 If the DPS does not function properly make the AutoCalibration of DPS clutches Set the indexes no 7 8 9 and 12 to zero since the AutoCalibration does not set...

Page 557: ...ed ID number Used in tractor models 11 16 17 6250Hi 6850Hi X100 X120 21 26 27 6250Hi 6850Hi HiTrol 31 36 37 8050Hi 8150Hi 41 46 47 8350Hi 51 56 57 8450Hi 8950Hi ID NUMBERS USED IN PRODUCTION IN SPARE...

Page 558: ...6 85 4 8050Hi 8150Hi 46 85 4 8350Hi 56 85 4 8450Hi 8950Hi 4 If the clutch pedal has malfunctions or the tractor has malfunctions e g fault codes P101 P109 the trans mission has jammed or if tractors t...

Page 559: ...160...

Page 560: ...Direction F lever front controls d08 DPS auto man d07 DPS auto1 auto2 d06 Clutch pedal limit switch front controls d05 Seat switch 1 d04 PTO start switch in cab d03 HiShift buttons d02 DPS button down...

Page 561: ...12 S28 PTO speed 1 lever in front position Speed selected Speed disengaged d13 S29 PTO speed 2 lever in rear position Speed selected Speed disengaged d14 S3W Seat direction TwinTrac only Seat rearward...

Page 562: ...values see instr D on page 371 14 A4 B15 1 Gas pedal pos sensor signal Volts Gas pedal fully up signal between 2 0 4 7 V Pedal in bottom signal between 0 3 3 0 V A5 B16 Front clutch pedal position xx...

Page 563: ...gears in neutral Set the engine revs to 1000 r min Engage forward direction F and compare the value with the given value Make the same check also in the reverse direction R Raise the engine revs to 1...

Page 564: ...ogrammed with a new main program file versions 86 and the suitable parameter file see page 370 24G Newest program versions 83 86 allow a little higher current values because the higher current taken b...

Page 565: ...516...

Page 566: ...ratio is DPS1 The value in counter H increases with one digit every time the engine revs rise over 400 r min Counter L shows the total running hours of the control unit If the counter reading is small...

Page 567: ...3 Y17 not in use CAL 6 PTO automatic calibration 1 Before setting the initial pressures the pre filling times must be set 2 Parameters are the same as codes for AD instrument see page 331 6 3 Normally...

Page 568: ...7 3 Drive the tractor on a level ground preferably on asphalt on tarmac or on hard gravel where there is space forwards and backwards for some meters during calibration the tractor moves some centime...

Page 569: ...interrupted by depressing the clutch pedal or by getting up from the seat The calibrating mode can be left by switching off the current With an aid of the interruption code the control unit informs t...

Page 570: ...ature 30 60 C Apply parking brake 3 Adjust engine revs to about 1200 r min 4 Move the PTO lever to the engaging position 5 Check how the PTO engagement happens with the pres ent index values Start sto...

Page 571: ...ust be set automatically initial pressure in dexes for DPS clutches C1 and C2 see page 371 11 Set all DPS pre filling indexes first to 0 index nos 7 8 and 9 Also set clutch C3 initial pressure index t...

Page 572: ...edal position sensor B16 and B1W TwinTrac reconditioning Note In the AC 5 2 the clutch pedal position sensor has been fastened so that its position cannot be adjusted Note In the reverse drive control...

Page 573: ...t affects the automatic or manual functions of DPS auto1 auto2 Speed Matching AutoTraction etc Defective engine rotation speed sensor can also cause these malfunctions in DPS Note The rear gas pedal T...

Page 574: ...al signal B1W A6 reserve FREQUENCY INPUTS F1 engine speed B11 F2 gearbox speed B6 F3 reserve F4 shuttle speed 1 B12 F5 shuttle speed 2 B13 F6 PTO speed B7 OUTPUTS TO PROPORTIONAL VALVES P1 DPS solenoi...

Page 575: ...174 Model Code Page 37 Autocontrol 5 2 K41107 1 9 2002 371 16 6250 8950 1 8 2000 B AC 5 2 Wiring diagram AC 5 2 1 AC 5 2 2 Current must not be taken from circuit of fuse F24 safe ty risk...

Page 576: ...he combi nation instrument D Control unit connector A1A4 Y4 DPS proportional valve C1 Y6 DPS proportional valve C2 Y17 DPS proportional valve C3 P6 AC 5 2 display front controls P1W AC 5 2 display rev...

Page 577: ...528 Model Code Page 37 Autocontrol 5 2 K41107 1 8 2000 371 18 6250 8950 C Control diagrams X13 V1 V4 Control of DPS AC 5 2 1 2 3 4 5 6 7 8 9...

Page 578: ...175 Model Code Page 37 Autocontrol 5 2 K41107 1 9 2002 371 19 6250 8950 X13 Control of HiTech shuttle AC 5 2...

Page 579: ...530 Model Code Page 37 Autocontrol 5 2 K41107 1 8 2000 371 20 6250 8950 X13 V1 V4 Control of PTO AC 5 2 1 2 3 4 5 6 7 8 9...

Page 580: ...177 Model Code Page 37 Autocontrol 5 2 K41107 1 8 2000 371 21 6250 8950 1 9 2002 Control of parking brake AC 5 2...

Page 581: ...532 Model Code Page 37 Autocontrol 5 2 K41107 1 8 2000 371 22 6250 8950 Starting control AC 5 2...

Page 582: ...179 Model Code Page 37 Autocontrol 5 2 K41107 1 9 2002 371 23 6250 8950 1 8 2000 Control of 4WD AC 5 2 HiTech...

Page 583: ...180 37 Autocontrol 5 2 K41107 1 9 2002 371 24 6250 8950 1 8 2000 Model Code Page TwinTrac AC 5 2 HiTech...

Page 584: ...181 37 Autocontrol 5 2 K41107 1 8 2000 371 25 6250 8950 Model Code Page 1 9 2002 AutoTraction HiTech...

Page 585: ...182 37 Autocontrol 5 2 K41107 371 26 6250 6850 1 9 2002 Model Code Page HiTech...

Page 586: ...183 1 9 2002 371 27 6250 6850 37 Autocontrol 5 2 L18105 Model Code Page HiTech...

Page 587: ...184 1 9 2002 371 28 8050 8950 37 Autocontrol 5 2 L18105 Model Code Page HiTech...

Page 588: ...move the lever console longer switch panel Cut a hole on the panel marked for the switch frame picture D Fasten the switch S32 in the upper hole covers on the lower holes Seek connector S32 under the...

Page 589: ...INSTRUCTION 39 1 13 08 1993 2 4 6000 8750 REAR WINDOW WIPER AND WASHER 09 04 1998 C 12 M5 X18 A B A suunta A view A suunta S view S S 12 15Nm S32 Traktorin nr 660794 asti Traktorer till tillv nr 6607...

Page 590: ...WINDOW WIPER AND WASHER 09 04 1998 1 2 3 4 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28 29 4 D Tractors from no 660795 cab no 4068 Coupling see fig C Wire colours RU br...

Page 591: ...ku Slang Hose Schlauch 16 30637400 Kiinnitin F stdon Fastener Halter 17 1 30240800 Suutin Munstycke Nozzle D se 18 1 30145500 L pivientikumi Gummigenomf ring Rubber inlet Durchf hr gummi 19 1 30184500...

Page 592: ...he PTO lever knob and re move it together with its wires Place plug 11 in place of the switch Drill a 5 5 mm through the vertical gutter under the panel Fasten to the hole wiring loom 12 relay holder...

Page 593: ...ratingposi tion on the implement to the stop plug Method 2 Connect a longer loop of cable to the plug and have an emergency switch fitted in the loop close to the operator After an emergency stop or s...

Page 594: ...GENCY STOP FITTING INSTR 3 9 12 6 7 2 3 5 4 5 5 mm 49 x 78 mm tarvittaessa vid behov when needed 11 35 lila lilac 25 kelt gul yellow 19 mm 1 8 10 MU MUSTA SVART BLACK RU RUSKEA BRUN BROWN KE KELTAINEN...

Page 595: ...546 Malli Modell Koodi Kod Sivu Sida...

Page 596: ...position 0 A FITTING pages 1 3 Remove the engine hood side plates Disconnect the battery earth cable Remove the earlier stop control cable and fit the cover plate picture A1 Change the cable lead in r...

Page 597: ...set Verkabelung 2 3 SA1900 Johdinside Buntband Wiring band Leitungsklemme 3 1 KH4934 O rengas O ring O ring O ring 4 1 32914500 Ruuvi Skruv Screw Schraube 5 1 32914400 Solenoidi Solenoid Solenoid Mag...

Page 598: ...000 11 01 1996 1 2 3 4 5 6 7 9 10 11 12 13 816450 32553200 14 or the self made wire To the tractor no 662342 make the wire RU ruskea brun brown LI lila lilac MU musta svart black HA harmaa gr grey Tra...

Page 599: ...onnect the battery earth wire Open the lever console side panel Find connector X29 in the rear part of the lever console Connect to this connector the corresponding connector in wire loom 4 Only HiTec...

Page 600: ...connected to switch pin no 5 and connect it to the connector side end of wire 2 equipped with a diode Connect the wire no 2 other end to the switch pin no 5 see picture B5 Refit all detached parts Che...

Page 601: ...1 Original wire no 87 lilac Original wire no 171 black Wire no 217 green MU MUSTA SVART BLACK PU PUNAINEN R D RED VI VIHRE GR N GREEN VA VALKOINEN VIT WHITE LI LILA LILAC S36 3 2 15 1 To the tractor...

Page 602: ...wire rearmost the connectors one on the other and fit them into the knob 19 Pass the wire loom through the lever Fit the knob be careful not to damage the wires Connect the wire loom lower end connec...

Page 603: ...5 min also after the ignition switch off when the engine is stopped but the hand brake is not applied 1 32949000 DPS ohjain ja valot DPS kontrollenhet DPS controller DPS Steuerung och ind ljus and in...

Page 604: ...0 20 06 1994 39 DPS CONTROL UNIT SIGNAL LIGHTS FITTING 3 8400 1 2 3 4 5 6 7 7 A10 A9 8 X23 13 X21 15 16 17 18 19 22 20 21 S23 32948400 X30 S23 32948500 X4 5 Sin bl blue Pun r d red Kelt Gul yellow Lei...

Page 605: ...556...

Page 606: ...rearmost the con nectors one on the other and fit them into the knob 19 Pass the wiring loom through the reverse shuttle lever Fasten the knob be careful not to damage the wires Find the connector X2...

Page 607: ...6 supply to both buttons green or brown pin 7 to button y change up black Fit the push buttons 29 on the implement Note The lower parts of the buttons must be protected from water e g in a suitable bo...

Page 608: ...32948500 7 punainen johdin vaihto yl sp in 7 r d ledning v xling upp t 7 red wire change up 4 sininen johdin vaihto alasp in 4 bl ledning v xling ner t 4 blue wire change down 6 keltainen johdin 12 V...

Page 609: ...560...

Page 610: ...nchalter Zeichen licht Lampe und Verkabelung mit Montagearti keln Diesen Instruktion ist passend f r Traktor ab Nummer 662343 ACII MONTAGE Klemmen Sie das Minuskabel der Batterie ab Montieren Sie das...

Page 611: ...g set Verkabelung 3 1 SA1530 Liitinkotelo Skarvhus Connector housing Steckdose 4 1 SA1786 Liitinkotelo Skarvhus Connector housing Steckdose 1 SA1787 Liitinkotelo Skarvhus Connector housing Steckdose 5...

Page 612: ...ke lead in holes according to the picture through the intermediate frame protective shield and through the cab front wall Fit bracket 5 into position in holes on the battery shelf and fasten the branc...

Page 613: ...usatz 1 Johdin Ledning Wire Leitung 1 Johdin Ledning Wire Leitung 1 1 32635000 Haarakappale Grenstycke Branching Zweigst ck 2 1 32634900 Pistorasia Stickdosa Plug socket Steckdose 3 4 HN6735 Ruuvi Skr...

Page 614: ...nnot be adjusted enough change places of the washers between the switch and the support Connect the wire 2 loom to the switch pin Tractors 668102 Connect the wire 2A to the another switch pin and pass...

Page 615: ...6000 8750 2 BACK BUZZER AC2 fitting instruction 2 23 12 1994 39 16 X4 4 X4 1 2 VI vihre gr n green KE keltainen gul yellow VA valkoinen vit white 3 8 7 5 6 7 2A 210VI gr n green ohjaamon johdinsarja h...

Page 616: ...lever Disconnect the connectors and remove the cover panel Make a hole through the cover panel for switch 6 according to the picture so that the forced lowering switch and the lift lower switch S10E a...

Page 617: ...g Hebearm EH 1 1 33009600 Johdinsarja Ledningssats Wiring set Verkabelung 2 1 SA1530 Liitinkotelo Skarvhus Connector Steckdose 3 1 SA1786 Liitinkotelo Skarvhus Connector Steckdose 4 1 SA1787 Liitinkot...

Page 618: ...kg hour rpm alarm functions aso drills kg ha seed amount in kilos driving paths aso balers pcs kg rpm alarm functions aso slurry spreaders ton ha tons rpm aso other implements e g cultivated area Opti...

Page 619: ...r threads on the tractor Find with a dial gauge through the sensor hole a shortest dis tance between the sensor and the impulse disc B6 B7 Apply Loctite 572 on the threads of a new sensor and screw it...

Page 620: ...nect the connectors to the adapter see pic ture B Fasten the adapter to the rear side of the control panel and fit the panel Place the wire loom 8 into the lever console Connect to the wire loom to th...

Page 621: ...e connector X34 in the lever console Other connectors are not connected Fasten the earth wire with the cable shoe under eart point GR4 in the bottom of the lever console tyre side point If the tractor...

Page 622: ...amoottori 1 Kytkin OUTPUT 3 kelt nro 380 4 Py r anturi ty koneanturi 4 pun nro 388 5 Maadoitus 5 valk GR 6 Sy tt akkuj nnite 6 musta nro 17 7 Ty koneanturi 7 violetti nro 383 6 7 8 8 7 6 9 Function of...

Page 623: ...uv Screw Schraube 5 5 HD9042 Ruuvi Skruv Screw Schraube 6 1 32236700 Kannatin H llare Support Halter 7 1 31720300 Pistorasia Stickdosa Plug socket Steckdose 8 1 33369500 Johdinsarja Ledningssats Wirin...

Page 624: ...r this the sprayer symbol appears in the display In addition in the display there are the following commands OPERATION ENCODE and DATA DELETE 4 Choice ENCODE and a new menu appears in which you can mo...

Page 625: ...the LANGUAGE and press SELECT button after which the display shows the language menu Move the highlighted area onto the desi red language and press the SELECT button 4 A new display language is valid...

Page 626: ...to the plug Sprayer Sensor Wire color Plug pin blue 5 Flow meter brown 2 Flow meter black 6 Wheel sensor blue 4 brown 5 Implement sensor blue 7 brown 5 Pressure sensor blue 6 brown 5 black 1 Fertilize...

Page 627: ...h blue 2 brown 5 Drill boot sensor sininen 6 ruskea 5 musta 4 Implement sensor sininen 7 ruskea 5 Baler Sensor Wire color Plug pin Piece counter blue 1 brown 5 RPM semsor 3 or weight module blue 6 bro...

Page 628: ...wires Warm the shrink plastic round the sleeve so that the connection becomes tight Push the connection inside the wire loom protec tive tube The empty holes no 8 and 10 on the wire loom 33026200 side...

Page 629: ...CTORS 2 23 06 1997 33026200 1 2 3 SA1580 n 150 mm 1 5 mm 4 5 C KE kelt gul yellow gelb RU ruskea brun brown braun VI vihre gr n green gr n HA harmaa gr gray grau VA valk vit white wei LI lila lilac A...

Page 630: ...er tractors no 26 black wire and the lamp base Connect the earth connector to the earth point 2 Disconnect the working light connectors and change places for working lights the LH side light to the ri...

Page 631: ...ure 1 32817000 Yl ajovalot ver f rdljus Upper head lights Obere Scheinwerfer 1 33423000 Yl ajovalot ver f rdljus Upper head lights Obere Scheinwerfer For Left hand traffic 1 1 32814200 Suojus Skydd Sh...

Page 632: ...H2664 Lamppu Lampa Bulb Lampe 27 6 HN6804 Ruuvi Skruv Screw Schraube 28 6 32643900 Kumilaatta Gummibricka Rubber washer Gummischeibe 1 SA1776 Liitin Anslutning Connection Anschlu 1 SA1553 Liitin Anslu...

Page 633: ...584 Model No Page 4 4 6000 8750 39 2 RAISED HEADLIGHTS FITTING INSRUCTION 09 04 1998 04 12 1995 VA vit white wei KE gul yellow gelb MU svart black schwarz SI bl blue blau...

Page 634: ...the sensor threads and turn it against the gear wheel impulse disc and then unscrew it 1 4 of a turn B7 do not screw too hard because the disc can spring B6 B7 Lock the sensor with the nut and con nec...

Page 635: ...e wiring loom 7 remains unconnected Take the switch S11E forced lowering switch apart from the panel and connect the auxiliary wires of the wiring loom 2 to the switch S37 and fit the switch again see...

Page 636: ...587 Model Code Page FITTING INSTRUCTION 26 07 1999 6000 8750 39 20 3 8 AGRODATA INSTRUMENT PANEL 06 08 1997 1...

Page 637: ...sarja Ledningssats Wiring set Verkabelung EI NO 8450 8750 8 1 SA1775 Liitinkotelo Skarvhus Connector Steckdose 9 pole 9 2 31702400 Anturi Givare Sensor Geber 10 2 32619100 Kiinnitin F stdon Fastener H...

Page 638: ...ted press the switch front edge and tens start to flash 6 Adjust the tens by pressing the rear edge and then press the front edge at which time single units start to flash 7 Adjust the ones by pressin...

Page 639: ...de Page FITTING INSTRUCTION 6 26 07 1999 6000 8750 39 20 AGRODATA INSTRUMENT PANEL 8 06 08 1997 Code numbers with different tyre sizes and transmission types sensor located on the front end of the 4WD...

Page 640: ...2 620 75R 30 M 800 176 167 210 182 167 199 182 16 9 34 14IND 745 189 179 225 196 180 214 196 18 4 34 14IND 770 183 173 218 190 174 207 190 18 4 34 14FOR 770 183 173 218 190 174 207 190 18 4R 34 8M 770...

Page 641: ...60 191 174 Note If a tractor has tyres which are not listed on the previous table the code number can passably be calcu lated as follows Y x V X in which Vmax X correct code number Y actual code numbe...

Page 642: ...r levers Remove the earlier control unit 32861200 Remove the power lift switch panel Unscrew the panel housing bottom nut Loosen the door seal at the rear mudguard Draw the wire loom 33031100 together...

Page 643: ...sarja Ledningssats Wiring set Verkabelung 30 1 33030500 Kannatin H llare Support Halter 31 4 JD0405 Aluslaatta Bricka Washer Scheibe 32 4 HN6807 Ruuvi Skruv Screw Schraube 33 4 HD8002 Ruuvi Skruv Scre...

Page 644: ...595 Model Code Page 3 18 06 1997 6000 8400 39 DPS CONTROL UNIT fitting 3...

Page 645: ...596...

Page 646: ...ire under the earth screw 5 Fit the wheel sensor bracket 6 under the nut of the LH side check link Nut is fitted under the rear axle housing Fit the sensor and connect wires to the 3 pin connector Blu...

Page 647: ...ment is started The value direction can neither be changed during the adjustment Setting speedometer has also to be done when changing different size tyres or if it is wanted to adjust the speedomete...

Page 648: ...ry push Adjust correct time by pushing the key 5 After adjustment the colon starts to flash and the correct value is in the memory Note that the time must be in the display before starting the setting...

Page 649: ...INSTRUCTION SPEEDOMETER AND CLOCK 10 06 1994 14 04 1998 1 2 3 4 5 6 7 8 9 10 1 2 pun r d red kelt gul yellow A4 5 B8 1 pun r d red kelt gul yellow 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 sininen bl blue...

Page 650: ...the wire to connector X22 in the cab wire loom Connector is placed in the LH side front corner under the visor picture B Up to the cab no 470 the supply wire no 117 red can be found by opening a litt...

Page 651: ...10 Putki R r Pipe Rohr 5 1 31686920 Tuki St d Support St tze Left 1 32955800 Tuki St d Support St tze Right GB 6 4 32635910 Kiinnitin F stdon Fastener Halter 7 4 HC9605 Ruuvi Skruv Screw Schraube 8 1...

Page 652: ...IGHT 08 12 1995 14 04 1998 6000 8750 1 2 3 4 5 6 6 6 6 7 7 8 9 10 11 13 A 2 3 4 9 10 11 X22 B 13 9 S6 C 12 1 8 5 B A 20 VA Vit White Wei HA Gr Grey Grau KE Gul Yellow Gelb PU R d Red Rot RU Brun Brown...

Page 653: ...604...

Page 654: ...ble wire Connect wires in a correct way and wires to the correct pins and fasten the loudspeakers using screws and spring washers 8 Antenna picture B Unscrew two fixing screws of the front hinge of th...

Page 655: ...a Antenne 5 1 32477800 Jalusta Stativ Stand Sockel 6 2 JD0406 Aluslaatta Bricka Washer Scheibe 7 2 31680600 Kaiutin H gtalare Loud speaker Lautsprecher 8 8 JC9003 Mutteri Mutter Nut Mutter 15 1 328031...

Page 656: ...32803100 32803000 X L Ohjaamot vuoden 1993 loppuun asti Hytter till slutet av r 1993 Cabs to the end of the year 1993 Asennus ja kytkent valmistajan ohjeiden mukaan Dits ttning och koppling se tillver...

Page 657: ...608...

Page 658: ...lower switch Pass the wire loom other parts down to the lever console Fasten the panels Valmet Agrodata 31774600 Zapfwellensensor 32775300 Die Agrodata besteht aus einer elektronischen Ein heit einem...

Page 659: ...242 Kabel des Gebers im hinteren Teil der Kabine verlegen Deckel auf dem Boden des Schaltge st ngegeh uses entfernen und Kabel in das Geh use einziehen Geberleitung an Kabelschuh X54 des Kabelsat zes...

Page 660: ...4 1998 39 6 AGRODATA FITTING INSTRUCTION AGRODATA MONTAGEANLEITUNG 08 06 1993 Connecting the socket Anschlie en der Steck dose Napa Johdin Pol Ledning Pole Wire 1 3 2 12 3 10 5 8 6 19 7 2 Coupling of...

Page 661: ...nect wires to connector X54 poles 7 8 and 9 see picture B Zapfwellendrehzahlgeber 32775300 Dieser Geber ist eine Zusatzausr stung der Agrodata Man kann dabei durch Bet tigung des Schalters S49 Abb B e...

Page 662: ...eck that the leads do not rub the other tractor parts Connect the battery earth lead Drill a 37 mm hole through the side plate see fig if not made earlier Paint the hole edges Fasten the switch lever...

Page 663: ...ytkin H str mbrytare Main switch H stromschalter Interr principal 7 1 32592620 Tarra Dekal Sticker Aufkleber Autocollant 8 2 32692400 Suoja Skydd Cover Schutz Couvercle 9 1 32670300 Hihna Rem Belt Rie...

Page 664: ...el Code Page 3 21 03 2000 6000 8950 39 7 MAIN CURRENT SWITCH fitting instruction 16 08 1993 4 6 8 9 16 14 19 14 15 5 F17109 G24513 2A 3 11 12 F17108 1 6 8 9 14 19 14 15 5 4 2 3 13 7 7 3A 12 32599000 3...

Page 665: ...e Page 4 21 03 2000 6000 8950 39 7 MAIN CURRENT SWITCH fitting instruction 16 08 1993 4 6 12 7 9 5 2C 3 10 4 6 7 9 5 10 3 10 G24514 6 cyl 6900 8750 8050Hi 8950Hi 4 cyl 6200 6800 6250Hi 6850Hi 2B 32599...

Page 666: ...er hole in the side panel rear part Disconnect the battery earth cable Remove the lever console side wall and the rearmost cover plate on the side panel Drill a 28 hole at theupper marking ring Pass t...

Page 667: ...Lighter ash tray Z nder asher 2 1 32595300 Tupakansytytin T ndare Lighter Z nder 3 1 32615700 Johdin Ledning Wire Leitung 4 1 32746300 Teline Konsol Bracket Gestell 5 2 JD0406 Aluslevy Bricka Washer...

Page 668: ...is most often also necessary to take a new control unit The control functions transmitted over the poles 1 to 7 of the imple ment control box depend on the control unit the figure 2 shows the outputs...

Page 669: ...new support 7 do not discon nect the wires Pass wires to the implement socket 8 X3T inside the beam below the rear window Pass the wires out of the LH side lead in hole Fasten the socket 8 onto the br...

Page 670: ...Ohjausyksikk Kontrollenhet Control unit Steuereinheit 2 1 32669400 Kannatin H llare Support Halter 3 2 HA8326 Ruuvi Skruv Screw Schraube 4 2 JB8904 Mutteri Mutter Nut Mutter 5 1 32213400 Pidin Kl mma...

Page 671: ...622 Model Code Page 4 FITTING INSTRUCTION 08 12 1995 6000 8400 39 IMPLEMENT CONTROL SYSTEM 5 28 07 1993 1 Uudemmat traktorit Nyare traktorer New models...

Page 672: ...623 Model Code Page 5 FITTING INSTRUCTION 08 12 1995 6000 8400 39 IMPLEMENT CONTROL SYSTEM 5 28 07 1993 IMPLEMENT CONTROL SYSTEM A B 2...

Page 673: ...624 Malli Modell Koodi Kod Sivu Sida...

Page 674: ...is most often also necessary to take a new control unit The control functions transmitted over the poles 1 to 7 of the imple ment control box depend on the control unit the figure 2 shows the outputs...

Page 675: ...new support 7 do not discon nect the wires Pass wires to the implement socket 8 X3T insi de the beam below the rear window Pass the wires out of the LH side lead in hole Fasten the socket 8 onto the b...

Page 676: ...Ohjausyksikk Kontrollenhet Control unit Steuereinheit 2 1 32669400 Kannatin H llare Support Halter 3 2 HA8326 Ruuvi Skruv Screw Schraube 4 2 JB8904 Mutteri Mutter Nut Mutter 5 1 32213400 Pidin Kl mma...

Page 677: ...628 Model Code Page 4 FITTING INSTRUCTION 08 12 1995 6000 8400 39 IMPLEMENT CONTROL SYSTEM 5 28 07 1993 1 Uudemmat traktorit Nyare traktorer New models...

Page 678: ...629 Model Code Page 5 FITTING INSTRUCTION 08 12 1995 6000 8400 39 IMPLEMENT CONTROL SYSTEM 5 28 07 1993 IMPLEMENT CONTROL SYSTEM A B 2...

Page 679: ...630 Malli Modell Koodi Kod Sivu Sida...

Page 680: ...40 Power transmission 41 42 44 45 46 Clutch HiShift Turbine clutch Gearbox Quick shift gear DPS Reverse shuttle 4WD clutch Final drives Power take off 631...

Page 681: ...632...

Page 682: ...clutch assembly is the same on all 6000 8400 tractors On the tractors with Hi Trol the clutch disc has no vibration damping springs Manufacturer F S Clutch disc diameter 330 mm Clutch disc diameter l...

Page 683: ...aring Clutch 505 905 ETV 892380 Sleeve for removing clutch release bearing Clutch 505 905 ETV 893790 Centring tool for clutch disc Clutch 505 905 Locally prepared tools ET 893470 Support roller for sp...

Page 684: ...damping springs not on Hi Trol models Clutch disc diameter is 330 mm and it has or ganic linings asbestos free 8400 has ceramic linings The clutch transmits power from the flywheel through a tubu lar...

Page 685: ...ont end of the shaft Spare part shafts have both the groove and the letter If you fit a new pump drive shaft onto the earlier tractors check if there is a cavity reliever at the rear end of the cranks...

Page 686: ...actors 1 Flywheel different on HiTech tractors 2 Disc damping springs 3 Plates which increase mass 4 Closed drive shaft earlier a hollow clutch shafti 5 Coupling sleeve between drive shaft DPS input s...

Page 687: ...638...

Page 688: ...n the pedal is released 3 The spring is locked with a pin when assembling Fit the pin split side downwards 4 All sliding and bearing surfaces must be greased with uni versal grease when fitting the cl...

Page 689: ...raulic coupling between the flywheel and the clutch The mechanical clutch except the disc and its adjusting values are the same as on models without the hydraulic coupling see figure 1 The hydraulic c...

Page 690: ...2 EP grease 641 Model Code Page 41 Clutch 6000 8750 410 7 1 1 1995 15 5 1993 Hydraulic coupling Transfluid 658206 666065 With effect from tractor ser no 658206 up to ser no 666065 tractors 6000 8000 h...

Page 691: ...642...

Page 692: ...ithout removing the coupling from the tractor NOTE When emptying the coupling 0 2 litres oil remain in the coupling which must be observed during filling 2 New hub flange on HiTech models 3 EP grease...

Page 693: ...ree travel is adjusted by adjusting the distance between the cab wall and the nut to 3 mm 5 There is an opening through which the cable clutch side end can be detached and the cable can be chan ged if...

Page 694: ...slave cylinder F S 4 Bleeding nipple The system can also be filled through this hose 5 Clutch shaft The shaft is thinner at the slave cylinder Note From tractor ser no F39513 incl the switch S24 has b...

Page 695: ...uid SAE J1703 2 Cross section of master cylinder 2a Drilling master cylinder reservoir 2b Rubber valve 2c Drilling valve rear side of piston 3 Release bearing slave cylinder F S stroke 10 mm 3a Releas...

Page 696: ...manent hydraulic pressure on the piston rod side forces the piston to move inwards and the clutch pedal returns to the upper position Function of the damping part The damping cylinder has been connect...

Page 697: ...the stop and working cylinder piston 6 push rod must be free Push rod clearance to the piston hole edges should be at least 1 mm in the whole pedal travel 11 When piston 6 is fully pushed out clearan...

Page 698: ...sm has been changed to a cable type Then disconnect the cable front end from the release lever through the access hole on the frame Note On some tractors there is a linkage type clutch release mechani...

Page 699: ...llow input shaft B Changing clutch disc 1 Split the tractor at the clutch see instr A 2 Unscrew the clutch fixing bolts evenly and remove the clutch assembly disc 3 Check the condition of the clutch s...

Page 700: ...Grease splines with pressure resistant grease 1 Push the units together sothat theshafts engage If necess ary rotate the flywheel so that the splines engage 2 Tighten the bolts to correct torque 3 Co...

Page 701: ...the pedal free travel should be 20 25 mm 4 If a new disc is fitted adjust the distance between the ad juster stop and the wing nut to 50 55 mm Note If the free travel can no longer be adjusted the adj...

Page 702: ...e lin ings to loosen Friction surfaces must be clean A small amount of grease on the linings can cause vibrations and the disc can stick Checking movement of pressure plate 1 Place the clutch in fixtu...

Page 703: ...disc is least sensitive to slipping A grooved or otherwise deformed clutch must be changed max 2 mm 4 mm Machining flywheel The flywheel can be machined 2 mm without any further ac tion For additiona...

Page 704: ...8 and 9 Oil quality and oil volume in hydraulic couplings see page 130 4 A Checking function of hydraulic coup ling Normally the hydraulic coupling does not need any mainten ance or adjustments If the...

Page 705: ...Remove the large o ring Remove the attaching plate of the mechanical clutch Unscrew the pump wheel bolts A 12 off 6 Remove the pump wheel and the gasket from its flange Release the turbine wheel circ...

Page 706: ...minutes before continuing assembling 7 Fit the gasket onto the hub flange and fit the pump wheel so that the holes align 8 Apply Loctite 242 to the pump wheel bolts 12 off and tighten them to 50 Nm 9...

Page 707: ...bearing support tube and by pulling out the bearing with an extractor C Changing release cable The cable can be changed without splitting the tractor There is an access hole on the tractor frame throu...

Page 708: ...on and the pedal push rod to 0 5 2 0 mm when the pedal is in the upper position This clearance can be adjusted by slackening the clevis lock nut and by rotating the clevis C Master cylinder A The mast...

Page 709: ...al value 5 mm from the knee point Note On account of possible small leakage of the restric tion spindle the pedal can start to rise slowly before the restriction spindle is opened The knee point 3 can...

Page 710: ...spindles have o rings 4 which can be changed Do not screw in the spindles too hard otherwise the spindle tapered surfaces can damage The restriction spindles have securing nuts Important The seal rin...

Page 711: ...is a voltage of 12 V in the con nector pins of valve Y15 when the driving speed is under 4 km h or the tractor is stationary If not the fault lies in relay K24 or in valve wires when driving speed is...

Page 712: ...663 Model Code Page 41 Clutch 6000 8750 411 15 1 4 1997 Positions of electrical components for HiShift...

Page 713: ...664...

Page 714: ...earbox Op no 423 1 Removing gearbox from tractor A Splitting tractor between gearbox fuel tank 1 2 Disassembling gearbox A Removing differential 3 B Removing side cover 3 C Removing hydraulic pump 4 D...

Page 715: ...ta Powershift see the next page 420 2A Tightening torques Gearbox Bevel pinion shaft ring nuts transmission shaft ring nut 270 Nm Input shaft front end cover 21 25 Nm Layshaft front end cover 21 25 Nm...

Page 716: ...81 32825500 Z9 38 Z39 35 30 km h AVO 11 1 381 32825500 Z9 38 Z39 35 Transmission 390 6900 K36111 8000 H12333 K36111 DPS 300 gearbox 390 As transmission 300 but four diff pinions in differential rear a...

Page 717: ...CARRARO T 650 40 km h DPS AVO 36 1 309 33086100 Z8 42 Z29 45 U 650 40 km h DPS 36 1 309 33086200 Z8 42 Z29 45 V 650 50 km h DPS AVO 36 1 315 33086300 Z9 38 Z33 41 Y 650 50 km h DPS 36 1 315 33086400 Z...

Page 718: ...41 UA 700 Hi 50 km h DPS 36 1 321 34470000 Z11 37 Z33 41 VA 700 Hi 40 km h DPS AVO 36 1 321 34470100 Z11 37 Z33 41 YA 700 Hi 40 km h DPS 36 1 321 34470200 Z11 37 Z33 41 DPS Delta Power Shift AVO Grou...

Page 719: ...188...

Page 720: ...nd bearing ETV 892 380 Sleeve for fitting input shaft rear end bearing Gearbox 505 905 ETV 893 300 Puller for differential bearings Gearbox 505 905 ETV 893 340 Plate for fitting bearing race pinion sh...

Page 721: ...670 Model Code Page 42 Gearbox 1 4 1997 4 420 6000 8750 8 11 1990 ETV 894 050 ET 894 060 ETV 894 080 ETV 894 120...

Page 722: ...th sides ofthe gearbox Differential is fitted in the rear part of the gearbox housing The gearbox is operated mechanically with a speed gearlever and range gear lever on the right hand side of the dri...

Page 723: ...ission shaft Power to the 4WD clutch drum is trans mitted from the gear at the front end of the pinion shaft Selector fork for the ground speed PTO is fitted on the pinion shaft M The ground speed PTO...

Page 724: ...e input shaft rearmost bearing is larger Also the input shaft is different in the transmissions 300 and 460 due to the thicker pump drive shaft of the 650 In addition gearwheel Z21 has been made broad...

Page 725: ...g is locked with Loctite 601 3 Engine speed sensor CareTel AC V 4 Sensor threads are locked with Loctite 542 5 Lubricating oil to the input shaft 5a Lubricating oil onto the input shaft front bearing...

Page 726: ...ite 601 3 Engine speed sensor CareTel AC V 4 Sensor threads are locked with Loctite 542 5 Lubricating oil to the input shaft 5a Lubricating oil onto the input shaft front bearing 6 Splash oiling from...

Page 727: ...s adjusted with spacer rings 3 Gear Z28 and AVO coupling only on tractors with ground speed PTO 4 If coupling sleeve LL and gear Z53 removed there is a sleeve in place Note Figures in brackets transmi...

Page 728: ...ote Gear Z34 only on tractors with ground speed PTO Figures in brackets transmission 50 km h Figure 9 Ground speed PTO shaft AVO optional Note Gear wheel Z19 has been made wider on the latest shafts 6...

Page 729: ...B to press against the sliding coupler A thereby preventing any relative movement of this coupler The pressure exerted by the sliding coupler A and the staggered position of the syn chronizing cone B...

Page 730: ...adjusting differential bearing pre load and tooth backlash between pinion crown wheel Differential lock The differential lock is an electro hydraulically controlled multi disc clutch The solenoid valv...

Page 731: ...oves inwards and pushes via a cable the selector lever on the side cover outwards and it engages with a groove on the LL range selector fork When the range gear lever is then moved forwards the lower...

Page 732: ...joints allow side movement for the speed and range gear levers 4 Force at the end of the reverse shuttle lever is adjusted to 10 20 Nm by tightening the shaft 5 Adjust distance to 0 3 0 7 mm by turni...

Page 733: ...gearbox through the side cover on the right side of the gear box Selector levers for speed and range gears can move also in and outwards on the cover On the side cover there are fitted blocking pieces...

Page 734: ...e rails with a locking pin The selector lever round shaped end engages with the groove on the selector fork There is an adjusting piece at the rear end of the rails There are also locking balls and sp...

Page 735: ...ended for certain markets the gearbox type 40 km h is equipped with a blocking device for gear H4 The ma ximum speed is then about 30 km h Function If the speed gear 4 has been engaged and then the ra...

Page 736: ...smission 12 Priority valve for steering external pipe 13 Power shift quick shift gear external pipe 14 Oil cooler 15 Return oil connection working hydraulics 16 Diff lock engaging pressure Y1 Solenoid...

Page 737: ...onnections to from the valve block inlet connection from pump on front side outlet connection to diff lock on rear side outlet connection to 4WD clutch on front side external pipe outlet connection to...

Page 738: ...ture on page 420 22 13 Pressure oil to quick shift gear If not guick shift gear the passage is plugged 14 Oil cooler 15 Connection to return side of working hydraulics 16 Plug readiness f r front axle...

Page 739: ...PTO includes parts 18 19 21 9 Pressure oil to PTO multi disc clutch 10 Pressure oil to 4WD multi disc clutch 11 To the gearbox lubrication 13 14 Oil cooler Note In case the oil cooler is damaged do n...

Page 740: ...thout restriction opening corresponds to a total hole of 3 7 mm to the tank 10 Temperature sender unit for Agrodata display optional equipment Note When the current is switched on to the solenoid valv...

Page 741: ...194...

Page 742: ...9 Valve ball PTO cushioning valve 20 Restriction 2mm eliminates pressure drop when engaging 4WD or quick shift gear Delta Powershift 21 Valve ball PTO cushioning valve 22 Valve spool for engaging gear...

Page 743: ...ed with a punch point New model The adjusting screw has been replaced with a plug in this way the possible faulty adjustments can be avoided 10 Temperature sender unit for Agrodata display option In t...

Page 744: ...hose 15 Connection to return side of working hydraulics 16 Plug readiness for front axle diff lock 17 Restriction 1 2 mm 661798 and 1 5 mm G412131 eliminates pressure drop when engaging PTO clutch 18...

Page 745: ...C1 and C2 so that pressure in one clutch drops just when the other clutch is fully pressurised The valve functions when the DPS ratio is changed from the intermediate ratio II to the highest ratio III...

Page 746: ...g Hand brake solenoid valve Y18 valve 17a has been added DPS restrictions have been removed A pressure accu mulator has been fitted on the valve block not in pic ture which eliminates pressure drops d...

Page 747: ...om filter distribution block 10 Lubricating oil into DPS 11 Tank passage from hand brake ram leaks 12 Tightening torque 15 Nm Permatex Super 300 No 83 onto the threads 13 Proportional valve 14 Lubrica...

Page 748: ...ion In addition return oil from the hydraulic power lift is alsodeliv ered tothe lubrication system see hydraulicdiagram infigure 17 Lubricating oil pressure limiting valve 0 2 MPa is fitted at the re...

Page 749: ...owers hift 660071 1 Servo valve block 660071 2 Lubricating oil supply pipe 3 Distribution piece inside the reverse shuttle housing 4 Lubricatin oil of reverse shuttle 5 Lubricating oil of Delta Powers...

Page 750: ...move final drives brake hous ings Remove dif ferential Remove se lector forks Remove ground speed PTO shaft op tional Remove bevel pinion shaft and trans mission shaft Adjusting selector forks for gea...

Page 751: ...698...

Page 752: ...50 420 4A 1 Screw the nut fully home 2 Unscrew it then 1 5 turns Celarance 0 0 025 0 075 mm 1 7 2 3 Nm 0 175 0 325 mm 0 025 0 075 mm 0 025 0 075 mm 0 6 1 7 Nm Z7 40 Z8 42 0 8 2 2 Nm Z9 38 1 0 2 8 Nm Z...

Page 753: ...700...

Page 754: ...701 Model Code Page 42 Gearbox 1 6 1999 6250 8950 420 4B...

Page 755: ...702...

Page 756: ...over Note There is an access hole on the RH side mudguard 2433 4 Unscrew the side cover bolts and remove the cover At the same time the selector fork rail locking pins 3 pcs are re leased B Adjusting...

Page 757: ...Test drive the tractor and check that the gear change mechanism functions properly 2 Changing selector forks Note See also the following instructions instr 423 2D removing the selector forks instr 42...

Page 758: ...e lower end of the lewelling screw control rod these att at the rear of the tractor 5 Remove the power take off unit see Op 462 1A 6 Unscrew the cab rear fastening bolts and raise the cab rear part ab...

Page 759: ...the gearbox Disconnect hoses and pipes on the LH side which prevent splitting 16 Disconnect the wires from the solenoid valves on the servo valve block on LH side 17 Fit the RH side rear wheel ET 893...

Page 760: ...nd bend the pipe to one side 2430 2 Remove the LH side bearing flange 3 Press the differential to the left until the LH side bearing is pushed out from its location 4 Fit a wooden wedge under the diff...

Page 761: ...n strainer housing on the gearbox and remove the long suction pipe and the curve pipe 3 Remove alsothe pressure pipe connectionson thegearbox pipes have threads 2435 4 Unscrew pump fixing bolts and re...

Page 762: ...rwards 2 Remove the circlip on the rail for gears AVO LL ground speed PTO LL range Open the nut at the front end of the rail and remove the rail by turning it Note Take care of the released balls and...

Page 763: ...g with a puller Remove the rear bearing with a suitable drift 2444 5 Remove the AVO shaft through the side opening 2445 6 Remove the bevel pinion shaft rearwards Remove the gears and synchronizing uni...

Page 764: ...ere is a circlip behind the input shaft rearmost synchronizer This circlip must be removed before removing the input shaft foremost parts see picture5 onpage 420 7 Also a spacer has been added between...

Page 765: ...ints downwards Grease the lever o ring and fit it Adjusting position of bevel pinion shaft The purpose of this adjustment is to determine the number of shims under the rear bearing outer race X C D E...

Page 766: ...mechanism lowest bolt and tighten it to a correct torque Fit the S shaped lubricating oil pipe 2448 8 Fit the layshaft the bearings are fitted on the shaft Raise the input shaft for more space for la...

Page 767: ...rear bearing onto the shaft if removed warm up the bearing before fitting 18 Fit the pinion shaft gears and synchronizing units into the gearbox as follows fit first the foremost gear and the rearmos...

Page 768: ...and sup port the forks in the upper position with a selector fork rail 2 Fit the sliding pieces on the M H fork and fit the fork onto the bevel pinion shaft Note From tractor ser no 661937 the forks...

Page 769: ...nto the selector fork rail threads 9 Put the adjusting pieces for rails 1 2 3 4 and M H into their places in the gearbox rear wall all three adjusting pieces are similar 10 Push the rails through the...

Page 770: ...tocarry out when the fork for gears 3 4 is adjusted so that the groove on it is opposite the groove on the fork 1 2 adjusted earlier when the gears are in neu tral 19 In the same way adjust the fork f...

Page 771: ...pump and suction pipes can be fitted although the differential is in place Note The input shaft lubricating pipe must be fitted before fit ting the differential 1 Fit the long suction pipe and the cu...

Page 772: ...and with an adjustable spanner as shown in figure above 6 Adjust the backlash between the crown wheel and the pinion by moving the differential sideways by means of the adjusting flanges Ensure that...

Page 773: ...Bend and connect the differential lock pipe on the LH side Note The LH side adjusting flange can be in such a position that the diff lock pipe connection is not at the pressure pipe Then remove the be...

Page 774: ...e 1 Push at the rear wheels and connect the gearbox to the fuel tank so that the guide pins and studs engage with their holes Note Guide the connecting sleeve onto the clutch shaft thro ugh the floor...

Page 775: ...ear flange joint Fit the guard Fit the floor hatch and mat if removed 13 Lower the cab rear end and fasten the cab rear attach ments 14 Fit the PTO unit see instr 462 1G 15 Check that all hydraulic pi...

Page 776: ...1870 4 Lubricate the o rings on the pistonand pushthe pistoninto place 5 Lift off the crown wheel Remove the friction and steel discs and lift out the differential side gear 6 Drive out the tubular pi...

Page 777: ...nd four steel discs in the differential lock In the latest differential lock there are five friction discs internal splines and six steel discs lugs on outer circumference New thinner discs can be fit...

Page 778: ...ut shaft and disc assembly 8 E Changing solenoid valve for quick shift gear 10 Reconditioning reverse shuttle Op no 442 1 Mechanical reverse shuttle A Removing reverse shuttle 1 B Changing reverse shu...

Page 779: ...Powershift Gear ratios transmission 300 450 reduction ratio i 1 233 direct ratio i 1 0 overdrive i 0 803 Gear ratios transmissions 460 and 650 direct ratio i 1 overdrive i 0 811 overdrive i 0 651 Powe...

Page 780: ...e of all shuttle bolts 23 Nm 4WD clutch on tractors without or with 2 step quick shift gear Number of friction discs 10 pcs Number of steel discs 9 pcs Cup springs 3 pcs convexity 6 30 mm Clutch press...

Page 781: ...ift for fitting needle bearing sealing ring on input shaft Gearbox 505 905 ET 893 480 Support plate for front end frame 2 pcs Frame and Wheels 505 905 B ETV 890 220 General handle ETV 893 303 Plate fo...

Page 782: ...rift for fitting oil seal and needle bearing inside DPS input shaft front end transmission 650 B ETV 893700 Sleeve for fitting oil seal inside the middle sun gear PTO 205 665 ETV 894030 Sleeve for fit...

Page 783: ...ETV 890 830 1 Sleeve for fitting 4WD clutch piston onto the output shaft PTO 505 905 1 Tractors without quick shift gear or with 2 step quick shift gear 2 Tractors with 3 step quick shift gear Delta P...

Page 784: ...or model Quick shift gear is engaged and disengaged electro hy draulically with a switch on the gear lever knob The quick shift gear can be engaged while driving without using the clutch pedal The sol...

Page 785: ...15 5 1993 6000 8750 8 440 44 Quick shift gear reverse shuttle and 4WD clutch 8 11 1990 20 26 Nm 40 50 Nm i 1 0 i 1 256 0 796 i 0 796 i 1 0 Z27 Z26 Z30 Z23 Z30 Z23 Z26 Z27 9 1 2 3 1 1 3 mm 10 10 3 mm...

Page 786: ...1 to the quick shift gear The oil pressure applies the lock up clutch so that the planet carrier and input shaft are connected together At the same time the oil pres sure releases the clutch for shif...

Page 787: ...ributor piece on the reverse shuttle front side 6 Lubricating oil pipe to reverse shuttle 7 Lubricating oil pipe to quick shift gear 8 Lubricating oil to bevel pinion shaft 9 Lubricating oil to gearbo...

Page 788: ...735 Model Code Page 15 5 1993 6000 8750 11 440 44 Quick shift gear reverse shuttle and 4WD clutch 8 11 1990...

Page 789: ...pplies oil to the valve block which has an in built pressure limiting valve with ope ning pessure of 1 8 MPa When the rocker switch 3 is operated the solenoid valves open or close and send pressure to...

Page 790: ...pressure oil to the planetary gear multi disc clutch when both solenoid valves Y4 and Y6 are energized Apply Loctite 242 onto the plug 3 threads The plug 3 has been re moved on the latest models and...

Page 791: ...738 Model Code Page 6000 8400 14 440 44 Quick shift gear reverse shuttle and 4WD clutch 1 11 1998 1 4 1997 Picture 6 3 step quick shift gear Delta Powershift in transmissions 300 and 460...

Page 792: ...have the same letter Spare part planet gears are delivered as a ready made kit which includes three planet gears with same letter markings 8 The planet gear letter markings must point towards the sun...

Page 793: ...53 Model Code Page 8050 8750 15A 440 44 Delta power shift 27 1 2004 1 9 2002 Picture 6A DPS in transmission 650 with mechanical shuttle...

Page 794: ...hollow clutch shaft has been increased due to the greater transmitted torque This means that the needle bearing and the seal ring inside the shafts are also larger In the 650 transmission these parts...

Page 795: ...206 Model Code Page 6250 8950 15C 440 44 DPS 1 9 2002 1 8 2000 HiTech...

Page 796: ...manufacturing reasons the splines of the long PTO shaft has been moved into the DPS input shaft NOTE Different lengths of the shafts Note The long PTO shaft cannot be removed forwards when the DPS is...

Page 797: ...r overdrive ratio 1c Pressure oil pipe to multi disc clutch for planetary carrier 2 Feed pipe for lubricating oil 3 Lubricating oil to gearbox input shaft 4 Lubricating oil to PTO unit 5 Lubricating o...

Page 798: ...n shaft 7 Lubricating oil to input shaft 8 Lubricating oil to pump drive mechanism 9 Lubricating oil to PTO clutch PTO 10 Lubricating oil to PTO shaft in the pipe there is 1 5 mm hole for differential...

Page 799: ...f the distribution piece not between threads 1c Test point lubr oil pressure Fittend on the rearmost pres sure filter J26434 2 Valve body 2a Pressure limiting valve 0 3 MPa 3 bar determines the max pr...

Page 800: ...lector lever and the selector fork on the synchromesh unit moves The reverse shuttle has pressure lubrication see figures on pages 440 10 and 440 16 In the reverse shuttle housing lower part there is...

Page 801: ...e 1 11 1998 6000 8750 18 440 44 Quick shift gear reverse shuttle and 4WD clutch 15 5 1993 21 25 Nm 1 2 3 4 5 6 7 8 Forward driving The synchromesh unit is in the front position F Gear Z31 has been eng...

Page 802: ...shift gear 5 Bevel pinion shaft front end 6 4WD multi disc clutch see also page 440 21 7 Gearbox input shaft Note On tractors with Delta Powershift the revese shuttle layshaft and reversing shaft are...

Page 803: ...210 Model Code Page 6250 8950 19A 440 44 HiTech shuttle 1 9 2002 1 8 2000 HiTech shuttle HiTech K41106 HiTech 2 0 K41107 Kuva 10A HiTech shuttle HiTech...

Page 804: ...huttle see picture 10A R reverse drive F forward drive The change of the driving direction can be done without using the clutch pedal or push buttons and the tractor has not the conventional propulsio...

Page 805: ...se shuttle and 4WD clutch 4WD clutch The 4WD clutch is fitted in the lower part of the reverse shuttle housing Power from the gearbox to the clutch is transmitted via a gear wheel at the bevel pinion...

Page 806: ...does not act in space 3 5 Pressure oil inlet from the servo valve block valve block see page 440 13 6 The multi disc clutch is adjusted by tightening the shaft nut first fully home and then unscrewing...

Page 807: ...owershift the servo valve block is different see page 440 13 With effect from ser no 660071 all 6100 8400 tractors have a new valve block see next page 440 23 DIFF LOCK 212 Model Code Page 15 5 1993 6...

Page 808: ...ear 2 Oil inlet from the working hydraulic return oil side 3 Pressure limiting valve 4 Pressure test point low pressure circuit P Pressure oil inlet from the low pressure pump The pressure limiting va...

Page 809: ...ge 420 20C 1 Solenoid valve of hand brake energised when the hand brake is disengaged see code 521 2 4WD solenoid valve engaging logic see code 314 AC 2 3 3 Solenoid valve of differential lock engagin...

Page 810: ...ional solenoid valve of DPS middle clutch C2 This valve is energised when DPS ratios I or III have been connected transmission 650 The pressure test point of this clutch is the RH side point on the bl...

Page 811: ...shaft front end 1 2 Changing piston ring type oil seals in 3 step quick shift gear 1 2 in addition disconnect oil pipes from gear housing and remove the seal housing in the front part of the gear hou...

Page 812: ...ure oil inlet port 6 Tighten the inner nut fully home and open it then 1 5 turn Outer nut is tightened to 270 Nm against the inner nut Loctite 270 on the threads Note Prevent inner nut from rotating w...

Page 813: ...760...

Page 814: ...adjusting rod or cable 659477 or disconnect the release cable front end by work ing through the access hole on the frame 659478 Note Measure the distance between the clutch adjuster stop and the wing...

Page 815: ...the 2 step quick shift gear solenoid wire so that it does not damage when the frame is split B Detaching 2 step quick shift gear from the reverse shuttle Important 3 step quick shift gear Delta Powers...

Page 816: ...mp drive shaft through the input shaft fully home Place the connecting sleeve onto the quick shift gear input shaft B Assembling tractor frame between gearbox fuel tank 1 Open the floor hatch 2 Push t...

Page 817: ...ccelerator pedal cable wire on the RH side Con nect the cab earth lead to the cab front wall 10 Fit the clutch lever adjusting rod or cable according to the measurements 659477 or connect the release...

Page 818: ...nd the splined joint on the quick shift gear shaft and press on the cover with seals Tighten the bolts to 23 Nm 4 Assemble the tractor frame between the gearbox and fuel tank see instr 441 2 B B Chang...

Page 819: ...cs and pressure plates Take out the piston 10 Check the convexity of the cup springs The measurement should be 13 7 14 3 mm If the springs are outside these li mits they must be changed 11 The discs m...

Page 820: ...in each planet pinion 3 Check when fitting that the arrows on the planet pinions point towards the centre of the sun wheel Push the shaft in the pinion and fix it with a locating pin Fix the pin with...

Page 821: ...ip 3 Turn the planet carrier so that the newly fitted lock up pis ton comes downwards and place the six bolts in their holes in the flange Fit the two cup springs so that their inner periph eries come...

Page 822: ...e bearing with ET 893 362 Fit the circlip in front of the bear ing 10 Fit the new shaft seal Wrap plastic foil over the splines on the shaft oil the seal and fit the seal retainer Tighten the bolts to...

Page 823: ...e cover plates on the floor opening 2 Detach the connector from the solenoid valve 3 Unscrew the solenoid fixing screws and fit a new solenoid Note Do not tighten the solenoid screws too hard Correct...

Page 824: ...r see instr 444 1A points 1 4 1 Disconnect the oil pipes from the reverse shuttle 2 2 step quick shift gear Detach the oil distributor piece from the front side of the housing and unscrew the bolt beh...

Page 825: ...place Fit separately three balls on the springs Press the ball in wards and push the parts inside the sliding coupler so that the ball is held in place when all balls are in place finally push the hu...

Page 826: ...de 4 Make sure that the 4WD output shaft nut has been fully tigh tened and then unscrewed one turn 2 step quick shift gear or one and a half turn Delta Powershift Check that the lugs on the 4WD multi...

Page 827: ...using large o ring Note The planetary carrier rearmost clutch of the DPS remain on the Shuttle front face Remove them now or just when the Shuttle has been removed Note If the reparation work concerns...

Page 828: ...t the metallic sealing rings in the rear end of the shut tle are guided into the oil flange Fit is accurate 4 When the shuttle is in place fasten it to the housing with two bolts M8 socket head Tighte...

Page 829: ...rt ring B 5 Take the friction and steel discs and the spring rings out of the drum Remove the small spiral springs in the piston housing Note Dip the friction discs in oil before fitting and keep them...

Page 830: ...t the large spring is OK Ensure that its length is within permissible dimensions 11 Change if necessary the piston large o ring arrow and lubricate it with oil or grease Note Check the function of the...

Page 831: ...ing the two last friction discs and a steel disc push for instance small screw drivers through holes on the side of the drum Compress the disc pack and push the screw drivers so that they hold the dis...

Page 832: ...earing in front of the oil ring 2 if not released earlier Remove the oil ring 2 and the shuttle planetary carrier snap ring 3 5 Lever with two fitting levers arrows and remove the pla netary carrier o...

Page 833: ...hen the shuttle is fitted in tractor Note Ensure that a spring is not at the emptying valve a spring can partly block a hole Change all springs in con nection with repair work The emptying valve of th...

Page 834: ...Note When necessary blow compressed air through the pressure pipe union into the clutch and check that the clutch is functioning correct If everything is OK the piston moves and presses the discs agai...

Page 835: ...782...

Page 836: ...at the shaft front end until it releases 3 Remove the shaft front ball bearing from its location re move first the oil seal spacer ring and the circlip ETV 891 900 4 Fit a new bearing circlip spacer...

Page 837: ...side rearwards 12 Knock the shaft clutch assembly into the housing Fit the o ring drive flange and the washer onto the shaft front end ETV 893 260 13 Tighten first the shaft nut with socket spanner E...

Page 838: ...tion discs 8 Assemble the clutch and change the piston seal if neces sary Push the oil sleeve into its place in the reverse shuttle housing and fit the cup springs according to the picture above 9 Pus...

Page 839: ...shaft for wards until its rear end releases from the splines on the 4WD output shaft 2 Drain the oil in the gearbox max 50 litres 3 Unscrew the 4WD output shaft nut using spanner ETV 894 170 Remove t...

Page 840: ...e If one of the planet gears prevents unscrewing of the carrier bolts the planetary gear cannot be rotated but in this case connect a hydraulic hand pump to the pipe connector on the reverse shuttle h...

Page 841: ...the split sides come at the car rier groove and tap the pins a little deeper that the planetary carrier surface to facilitate free flow of lubricating oil 13 When the twoplanet gears havebeen fitted p...

Page 842: ...ent tightening of the planetary gear attaching bolts 23 Nm 8 8 35 Nm 10 9 21 Raise the cup springs into place using a screwdriver and tighten the planetary gear attaching bolts progressively to a torq...

Page 843: ...front face of the reverse shuttle Also the foremost and middle sun gear may remain inside the planet gears 4 Unscrew three fixing bolts of the seal housing and remove the housing Remove the oil seals...

Page 844: ...10 Remove the circlip of the foremost clutch piston at which time the cup springs release Remove the piston carefully e g with compressed air through the oil port Note If You must change the clutch d...

Page 845: ...ge the complete disc pack at the same time 16 Fit the intermediate ring between the two multi disc clutches Make sure that the locking ring is located in its groove on the drum 17 Push piano wire thic...

Page 846: ...bearing at the gear housing front end 23 Fit and grease the gear housing large o ring Push the housing into place until it touches the reverse shuttle front face Tighten the four fixing bolts to a tor...

Page 847: ...que of 23 Nm 6 Connect the oil pipes to the gear housing Assemble the tractor frame according to instruction 441 2B B Changing front oil seal of gear housing 1 Split the tractor frame between gearbox...

Page 848: ...e the disc pack see instr A paragraphs 1 6 on page 444 1 Note The steel discs in this clutch C3 are different com pared with the steel discs in clutches C1 and C2 The friction discs however are the sa...

Page 849: ...r press the drum if necessary 6 When assembling the front disc pack place first against the piston an intermediate disc and then by turns friction and intermediate disc Fit the support ring and its se...

Page 850: ...ives 300 i 5 20 final drives 450 650 i 6 86 final drives 700 i 8 57 Rear axle flange distance 1750 mm Tightening torque Drive axle housing brake housing M12 8 8 6000 6400 6900 8000 final gears 300 80...

Page 851: ...assette seal rear axle housing with greater oil volume ETV 894 480 6200 8950 Quide sleeve to assemble the final gears rear axle housing with greater oil volume ETV 894 490 6200 8950 Quide pipe to asse...

Page 852: ...in oil Final drives have been attached to the brake housings with 14 bolts Construction is the same on models 6100 6400 8000 transmission 300 On models 6600 8100 8400 the planetary gears are of a stu...

Page 853: ...50 J02315 1 Grease nipple grease bearing at intervals of 1000 running hours 2 Wind the wire ends one to one and a half turns and bend them 3 Bearing clearance is adjusted by tightening the centre bolt...

Page 854: ...801 Model Code Page 45 Final drives 6000 8750 450 5 1 8 2000 15 5 1996...

Page 855: ...ds one to one and a half turns and bend them 3 Bearing clearance is adjusted by tightening the centre bolt to 10 30 Nm Apply Loctite 270 onto bolt threads 5 Draining plug 6 Sealing compound Hylosil 7...

Page 856: ...nd the wire ends one to one and a half turns and bend them 3 Bearing clearance is adjusted by tightening the centre bolt to 10 20 Nm Apply Loctite 270 onto bolt threads 4 Axle housing oil volume has b...

Page 857: ...rn Tighten the centre screw to a torque of 10 20 Nm Again rotate the axle housing and check the torque Note After some time of operation the correct bearing clearance will be established Turn the lock...

Page 858: ...attached to the lewelling screw control rod support on the cab rear wall Do not damage the rear window 5 Connect a suitable hoist to the rear axle housing Unscrew the final drive attaching bolts 6 Pul...

Page 859: ...dels 6600 8100 and 8400 the ring gear can be loose ned with a drift Before fitting the ring gear apply sealing com pound on the sides of the ring gear 8 Push the planetary gear onto the splines on the...

Page 860: ...690 10 Final gears 300 and 450 Change the inner oil seal of the outer drive shaft Fit a new seal with plate ETV 893 310 6000 6400 6900 8000 K41105 or ETV 893 690 6600 8750 J02315 NOTE Recommend use th...

Page 861: ...ith a little grease Apply sealing compound Hylosil RTV silicone Grade 102 UK 0067 to the contact surfaces b 450 650 Apply sealing compound Hylosil RTV silicone Grade 102 Black UK 0067 to the ring gear...

Page 862: ...m and clutch pressure 12 Repair instructions Op no 462 1 Reconditioning power take off A Removing PTO 1 B Detaching power take off clutch 2 C Reconditioning PTO clutch 3 D Fitting PTO clutch and adjus...

Page 863: ...pcs 660477 steel discs 6 pcs 660476 6000 6400 5 pcs 660477 and 6600 8400 7 pcs 660477 Note On the latest 6000 8750 tractors there are 8 friction discs and 7 steel discs in the PTO clutch PTO unit diff...

Page 864: ...VO Z26 20 A B 30 95 C D L K 24 89 J M 33 68 Transmission 450 PTO 450 6600 6800 G01400 8100 8400 668102 DPS reduction direct overdrive 5 540 1000 6 540 1000 AVO Z25 24 E F 40 96 G H 55 43 I N 32 63 7 5...

Page 865: ...T 40 81 U 40 81 V 32 82 Y 32 82 24 540 540E AVO Z26 20 T 40 81 U 40 81 V 32 82 Y 32 82 25 HD 1000 26 HD 1000 AVO Z26 20 T 40 81 U 40 81 V 32 82 Y 32 82 27 540 1000 AVO Z31 22 T 37 65 U 37 65 V 30 28...

Page 866: ...ission 700 L32106 8350Hi 8950Hi Note If on HiTech tractors the PTO speeds are changed the AC V control unit A1 must be reprogrammed i e the new parameter file must be input J38342 or PTO parameters ra...

Page 867: ...814...

Page 868: ...with above mentioned ring ETV 894 440 Sleeve 44 6 for fitting PTO shaft new cassette seal to be used with above mentioned ring B ET 894 000 Tool for unscrewing locking flange earlier version at front...

Page 869: ...e PTO clutch power is not transmitted to the PTO shaft 2 Now the PTO brake cup springs engage the brake which prevents upper shaft gear wheels from rotating When pressurised oil acts in the PTO clutch...

Page 870: ...output shaft in the gearbox There is a sliding coupler for the ground speed PTO at the front end of the gearbox bevel pinion shaft The ground speed PTO is engaged with the same control lever as the en...

Page 871: ...which is available in twodifferent ratios V and F see Technical Data Note The hardening depth of the clutch shaft has been inc reased On these shaft E is marked on the rear side of the shaft These sha...

Page 872: ...4 1997 Picture 3A Heavy Duty PTO clutch 1 Cup springs 13 pcs 2 Pressure plate 3 Brake plate 4 Piston 5 Shaft drum 6 Gear weheel 7 Pressure oil 8 Lubricating oil 9 Adjustment of bearing clearance 10 Pr...

Page 873: ...820...

Page 874: ...on speed sensor only E models 4 Circlip 5 Unit without ground speed PTO 6 Earlier type locking flange at the PTO shaft front end 7 First activator Loctite 747 reaction time 15 20 seconds onto the shaf...

Page 875: ...Figure 5 Proportional ground speed PTO shaft optional Nut tightened 822 Model Code Page 46 Power take off 15 5 1993 6000 8750 460 8 8 11 1990 260 280 Nm 0 025 0 075 mm s 0 10 0 15...

Page 876: ...energized cup springs 1 press plate 2 against brake disc 3 causing brake action When pressure is connected behind the piston 4 it moves forwards releasing the brake and engaging via disc pack the clu...

Page 877: ...alve and the PTO clutch is engaged and the PTO shaft starts to rotate indicator light comes on When the engine speed PTO is disengaged first the micro switch disconnects the solenoid valve and the PTO...

Page 878: ...h of PTO From tractor serial number 660071 there is a new servo valve block on the gearbox LH side The cushioning valve for the PTO clutch is fitted inside the valve block For func tion of the cushion...

Page 879: ...In addition pressure lubrication is directed from the servo valve block via pipe 3 to the oil distributor piece 6 From the distributor piece oil is directed to the PTO clutch shaft bearings via pipe...

Page 880: ...0071 which has in built cushioning valve for the PTO clutch see page 462 9 The PTO solenoid valve is fitted on the valve block lower side 2 Lubricating oil feed pipe in the gearbox housing 3 PTO clutc...

Page 881: ...ock 4 Cushioning valve piston 5 Valve ball of tank passage 6 Upper valve ball 7 Return oil to tank via solenoid valve Note From the beginning of the year 1994 AC II the PTO has only one signal light P...

Page 882: ...r passage Pressure oil moves piston 4 downwards and spring force which affects the ball 5 increases Oil flow to tank decreases and clutch pressure rises slowly to its max value 1 8 MPa When the PTO is...

Page 883: ...de Page 46 Power take off 1 11 1998 6250 8950 460 16 HiTech Picture 13 PTO on HiTech tractors 1 Control lever 2 Switch 3 Proportional valve 4 Multi disc clutch 5 AC V display 6 Rotation speed sensor 7...

Page 884: ...wing hook Disconnect the lifting links from the lifting arms 5 Disconnect the lifting cylinder upper ends from the lifting arms Disconnect the oil hoses from the lifting cylinder and lower them Note S...

Page 885: ...PTO shaft nut for easier removing of the front cover Note On the latest tractors it isunnecessary toslacken thenut before removing the front cover Note Prevent the ground speed PTO shaft from rotating...

Page 886: ...hanged from ceramic to organic type At the same time number of the discs were changed as follows 6100 6400 6 pcs and 6600 8400 8 pcs It is recommended that in repair works organic discs are used The o...

Page 887: ...rings Note Shim thickness of 0 10 and 0 15 mm are available Tighten the shaft nut after the front cover has been fitted 2485 2 Fit the PTO clutch shaft into the housing Do not damage the piston ring t...

Page 888: ...rk and PTO shaft gears 1 Remove the PTO unit see instr 1 A 2 Carry out measures shown in instruction 1B 2 5 2492 3 a Earlier version Unscrew the locking flange at the front end of the PTO shaft using...

Page 889: ...e clearance between these parts is adjusted to zero Use old shims If necessary the clearance can be measured by placing a dial gauge stylus against the seal re tainer Available thickness of shims 0 10...

Page 890: ...ak oil reser voir hoses and the reservoir cap 5 Connect the pipes to the quick action couplings Slacken if necessary the quick action couplings in their bracket for easier work 6 Fit the PTO control c...

Page 891: ...circlip behind it Note There are shims between the seal retainer and the ball bearing Fit the same shims and fix them if necessary with a little grease 8 Fill the transmission with oil and check for l...

Page 892: ...e cassette seal are removed 2 Clean the parts and the housing bore Change if neces sary the seal retainer o ring and oil it 3 Fit the seal retainer use same shims between the retai ner and the bearing...

Page 893: ...840...

Page 894: ...TO clutch cushioning valve with effect from tractor ser no 660071 From tractor ser no 660071 the cushioning valve is in built in the servo valve block on the LH side of the gearbox The cushioning valv...

Page 895: ...842...

Page 896: ...r instructions 6000 8150 A Maintenance 9 B Fault tracing 10 C Adjusting engaging time 10 D Removing front PTO changing V belts changing elastic joint 11 E Disassembling assembling the front PTO unit 1...

Page 897: ...ts see page 910 26 Technical data 8350 8950 PTO shaft 6 splines 1 3 8 35 mm Nominal revs 1000 RPM are achieved at an engine speed of 2040 r min 8350Hi 1767 r min Direction of rotation of the PTO shaft...

Page 898: ...nit is attached in place of the tractor front piece The front PTO unit is powered via a drive shaft in the front end of the engine crank shaft The PTO unit has its own hydraulic circuit with a pump an...

Page 899: ...e a torque limiting clutch if necessary With the torque limiting clutch the max torque can reach up to 750 Nm Picture 15 Front PTO and front lift dimensional drawing The PTO unit has been fastened to...

Page 900: ...4x 140Nm 4x The attaching bracket of the front PTO has been fastened to the oil sump front face in place of the standard front piece The front PTO is attached to the front part of the bracket with ai...

Page 901: ...848 Model Code Page 46 Front PTO 1 4 1997 8450 8750 463 6 Picture 19 Front PTO unit cross section 8450 8750...

Page 902: ...Pressure oil into the PTO unit cone clutch about 11 bar 3 Return oil 4 Pressure oil from tractor hydraulics 18 19 bar 5 Rocker switch of front PTO On 8450 8750 tractors the front PTO clutch pressure i...

Page 903: ...ssure into the PTO unit cone clutch about 1 1 MPa 3 Return oil into the tractor hydraulic system 4 Lubricating oil into the oil cooler 5 Return oil from the oil cooler 6 Oil pump for the cooling circu...

Page 904: ...0 run ning hours clean the filter on 6250 6850 Kxxxxx 8350 8950 Check oil level at intervals of 500 running hours top up if needed Oil amount and oil quality 6000 8150 4 litres SAE 10W 30 GL4 oil 6250...

Page 905: ...move the pump and check the splined drive sleeve 6000 8150 Open the pressure valve and clean it and check the spring and the valve spindle sealing surface 8450 8750 assure that the pressure of 1 8 MPa...

Page 906: ...can be removed Note If necessary remove the front lift top link bracket It is possible to remove the front housing half while the rest of the unit is attached to the tractor Changing v belts A B If t...

Page 907: ...854 Model Code Page 46 Front PTO 1 4 1997 6000 8150 463 12 Picture 22 Cross section of front PTO on 6000 8150...

Page 908: ...e new shaft 9 Fit new clutch discs friction discs 9 off and steel discs 10 off outermost and change if necessary the piston seals 10 During reassembly compress the piston springs and refit the support...

Page 909: ...proportional valve Y9 Note The max allowed continuous loading in the engine crankshaft is 400 Nm which corresponds to an output of 87 kW 116 hp in the PTO shaft at an enginespeed of2080 r min PTO spee...

Page 910: ...1 Drive shaft 2 Rubber coupling 2a Intermediate ring 3 Drive gear 4 1 intermediate shaft 5 2 intermediate shaft 6 Clutch drum 7 Steel disc 8 pcs 8 Friction disc 9 pcs 9 Piston 10 Return springs 6 pcs...

Page 911: ...on and the clutch disc pack if the PTO shaft is changed remove parts on the shaft see picture 24 change the shaft and refit the parts on the new shaft change clutch discs and oil them Fit the piston c...

Page 912: ...r and circulates oil through the oil cooler Removing pump drain oil in PTO unit remove the suction filter flange snap ring slacken first the centre bolt remove the flange and filter disconnect prop va...

Page 913: ...O speed has been selected in the upper disp lay of Agrodata instrument arrow at PTO symbole the display shows either front PTO or rear PTO rotation speed depending on use of rocker switch S66 With pot...

Page 914: ...861 Model Code Page 46 Front PTO 1 8 2000 463 13F 6250Hi 6850Hi K41107...

Page 915: ...he V belts onto the shaft through the hole on the cowl Note Refitting is done in the reverse order In order to make the refitting easier push the drive shaft front end into the rear end splined joint...

Page 916: ...ide panel and the switch panel HiShift A33277000 HiShift verringert den Gebrauch des Kupplungs pedals auf ein Minimum Mit HiShift k nnen alle Traktoren ausger stet wer den die ber einen hydraulisch ge...

Page 917: ...must be fitted so that no air pocket appear Die Schalthebelk pfe entfernen und durch die neuen ersetzen Bild E Die Druckkn pfe an die Schaltk pfe montieren und die Leitungen mit Stecker S45 verbinden...

Page 918: ...e der Druckkn pfe mehrmals bet tigen Hier bei ist die Funktion zu berpr fen und auf m gli che Leckagen zu achten Anbringen der Begren zungsschraube f r die untere Pedalstellung Pe dalspiel 0 2 2 0 mm...

Page 919: ...e Page Seite 13 06 1997 6000 8750 49 1 4 12 30 04 1997 HI SHIFT EINBAUANLEITUNG HI SHIFT FITTING INSTRUCTION 33271200 33325000 33206900 assy komplett C S9 Welding Schwei en Welding Schwei en JB1108 x...

Page 920: ...is AGRODATA instrument panel Wenn ein AGRODATA Instrument eingebaut ist If there is not AGRODATA instrument panel Wenn kein AGRODATA Instrument eingebaut ist X4 4 SA1777 same as on tractors F17106 gl...

Page 921: ...D 3 ACIV 33432900 K24 Earthing signal Erdungssignal F17106 33236400 When there is AGRODATA instrument panel Wenn ein AGRODATA Instrument eingebaut ist If there is not AGRODATA instrument panel Wenn ke...

Page 922: ...869 Model Modell Code Page Seite 13 06 1997 6000 8750 49 1 7 12 30 04 1997 HI SHIFT EINBAUANLEITUNG HI SHIFT FITTING INSTRUCTION E SA1787...

Page 923: ...2 drill the hole 38 mm to the sound insulating pla te when mounted beim Anbringen der Schl uche das Loch 38 mm in die Schalld mmungsplatte bohren With trailer brake valve Mit Anh nger bremsventil plac...

Page 924: ...1 9 12 30 04 1997 HI SHIFT EINBAUANLEITUNG HI SHIFT FITTING INSTRUCTION 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 45 48 47 8 9 64 G...

Page 925: ...eibe 8 32 1 33306500 Kansi Lock Cover Deckel 33 1 33284700 Letku Slang Hose Schlauch L 2600 34 1 33284500 Letku Slang Hose Schlauch L 1800 35 1 GS9276 Liitin Anslutning Connection Anschlu 36 1 3328460...

Page 926: ...igkeit 4 km h 3 Schleifpunktt 6 Kupplung rutscht und greift ein 1 Den Kupplungsfl ssigkeitsstand berpr fen Anschli e end den Traktor aufbocken Den Motor starten und HiShift mehrmals bet tigen so da di...

Page 927: ...rodata instrument if the rocker switch is in the earthing position i e switch lamp lights Hinweis Der Traktorfahrer kann die HiShift Funktion zwischen best Grenzen nach seinen eigenen Bed rfnissen ein...

Page 928: ...51 Service brakes 52 Parking brake 50 Brake system 875...

Page 929: ...876...

Page 930: ...Tractors 6600 6800 8100 8400 8050 8750 6250Hi 8950Hi also on 6000 6400 and 8000 from ser no 657976 number of brake discs per brake organic linings 665437 5 pcs number of balls per brake 6 pcs frictio...

Page 931: ...system 1 9 2002 6000 8950 510 2 8 11 1990 Brakes description S20 S10 S15 1 8 mm 3 2 4 7 8 9 6 5 10 Service brakes are wet multi disc brakes fitted in the rear axle housing Service brakes are controlle...

Page 932: ...ed on splines on the inner drive shaft in the brake housing The brake system and the gearbox use the same oil The bleeder nipples are positioned on top of the brake cylinders During brake application...

Page 933: ...ust rod The valves and the intermediate pipe 3 in the master cylin ders serve as an equalising mechanism if the mechanicalset ting of the twobrakes differs When the pedals are depressed the pistons ac...

Page 934: ...mechanism when final drives 300 450 and 650 not 8350 8950Hi L32106 1 Brake housing 2 Brake cylinder 3 Application plates 4 Brake discs 5 Intermediate discs 6 Brake balls 7 Return spring 4 pcs per brak...

Page 935: ...art sides of which press the steel balls which turns the applica tion plates causing the brake force There is not an anchor bolt in the lower part of the brakes as in connection with final drives 300...

Page 936: ...mechanism in 8350 8950Hi tractors with final drives 700 L32106 1 Brake discs 5 pcs Holes almost in the same line 2 Intermediate discs 3 pcs 3 Application plates 6 pcs balls between the plates 4 Taperd...

Page 937: ...17 Pressure test point 18 Pressure test point 19 Coupling for second trailer reservoir line red 20 Coupling for second trailer brake line yellow Note Valve 7 controls combined two line and one line tr...

Page 938: ...air can be taken off for auxiliary pur poses pressure about 8 bar e g for tyre inflation Through this connection the system can also be filled with auxiliary compressed air e g if the tractor compress...

Page 939: ...ine system shown on page 510 6 Duo Matic couplings have not colour codes be cause faulty connection is not possible 1 Compressor 2 Deicer 3 Pressure regulator 4 Pressure gauge 5 Pressure reservoir 6 W...

Page 940: ...510 9 Picture 9 Brake valve for trailer 1 Pressure line from pump 2 Brake valve 3 Pipe from low pressure citcuit 4 Pipe 5 Coupling for trailer 6 Pilot pressure from brake circuit 7 Brake pedals Kuva...

Page 941: ...238...

Page 942: ...b 8350 8950Hi with final drives 700 has not an anchor bolt Pull the application rings out of the housing 6 Remove the inner brake discs 7 Check the friction surfaces in the brake housing and pol ish w...

Page 943: ...th wheels while driving with the pedals latched together Adjust if necessary 5 Check the pedal free travel Note Tractors equipped with the reverse drive controls Adjust first the front pedals accordin...

Page 944: ...ng Brake housing fixing bolts are tightened to 270 330 Nm E Adjusting master cylinder pushrod clearance S20 S10 8 mm 1 2 The clearance should be 1 3 mm This adjustment is done by slackening screw 1 an...

Page 945: ...pressor Check adjust the compressor belt tightness by adjusting the tension pulley 1 Maintenance at intervals of 250 running hours Grease the quick coupling rubber surfaces with silicone grease Grease...

Page 946: ...essor is fitted on the LH side of the engine If the tractor is retrofitted with the air conditioning electric stop the compressor is fitted on the RH side of the engine In fitted with pressure air air...

Page 947: ...closed Balance situation is achieved F Control valve of one line system A Fig A not braking Spring 5 holds membrane sleeve 6 up Upper end of valve spindle 8 has opened passage from inlet port 1 to tra...

Page 948: ...00 8750 511 7 Checking the pressure air brake system Not braking with pedals or hand brake lever Full braking with pedals or hand brake lever Reservoir line red 6 0 8 0 bar 6 0 8 0 bar Brake line blac...

Page 949: ...892...

Page 950: ...le The parking brake is adjusted in the factory and re adjustment is not necessary unless parts of brake mechanism have been changed The parking brake is affected when the foot brakes are adjusted see...

Page 951: ...ag netic when the hand brake is disengaged If not measure the solenoid resistance which should be 11 12 ohms If the solenoid is faulty it should be replaced If the solenoid is OK measure whether curre...

Page 952: ...true when fitting a new cable Adjusting hand brake on HiTech tractors The length of the hand brake cable is adjusted when necess ary so that when the hand brake is disengaged ram pres surised the cle...

Page 953: ...896...

Page 954: ...VE The max operating pressure of the brake valve is 15 MPa and valve pilot part pressure ratios are 1 5 44 or 1 11 1 NOTE Check that the trailer max allowable pressure is not lower that 15 MPa see tra...

Page 955: ...c block from hydr block F R C3 Easiest way to connect the hoses is the follow ing order fig 2 1 N 2 R 3 P or B Connect hose 10 to the brake valve port N using an angle connector 5 and connect the hose...

Page 956: ...Model No Page 28 07 1999 6000 8950 59 1 3 BRAKE VALVE FITTING INSTRUCTION 6 26 09 1997 6600 8950 9 15 8 R N B P Y 5 4 12 10 1 12 11 R M45 Nm M45 Nm M60 Nm M45 Nm M45 Nm M23Nm M70Nm M10 M125Nm M12 6 9...

Page 957: ...0Nm M45Nm M60Nm M23Nm M60Nm M45Nm R B N P Y M70Nm M10 M125Nm M12 1 5 44 Tr numeroon 660070 Till traktor nr 660070 To tractor no 660070 3a 15 6 13 5 5 5 5 4 3 19 2 1 14 10 12 8 11 Tr nrosta F13130 From...

Page 958: ...FITTING INSTRUCTION 6 26 09 1997 1 11 1 9 M60Nm M45Nm M60Nm M23Nm M60Nm M45Nm R B N P Y M70Nm M10 M125Nm M12 1 5 44 3b 15 6 13 5 5 5 5 4 3 19 2 1 14 10A 12 8 11 Jos traktorissa on Hi Shift Om traktor...

Page 959: ...koppling hona Quick coupler Schnellkupplung 3 1 GS9304 Liitin Nippel Union Verbindung 4 1 32599600 Letku Slang Hose Schlauch 5 4 GS9452 Liitin Nippel Union Verbindung 4 KH9032 O rengas O ring O ring O...

Page 960: ...em 34327000 Trailer air braking system HiTech 33692600 Trailer air br system HiTech 34186200 Trailer air br system Duo Matic 33019000 T air br system Duo Matic 34327100 T air br system Duo Matic HiTec...

Page 961: ...nstrument panel for the pressure gauge 78 dimensions in picture A 1 HiTech models picture B B 1 the gauge needs a back plate 116 Make the hole accurate since the gauge fixing flange is small Pass the...

Page 962: ...ng Duo Matic pictures C D The Duo Matic trailer air pressure system has only a two line system The control valve one line system lacks and the trailer coupling is differ ent The mounting can be carrie...

Page 963: ...hen needed by outside compressed air e g when the com pressor of the tractor is broken By doing this the coupling can not be turned to bottom When the couplings 1 of the trailer are not in use keep th...

Page 964: ...d filter Service daily The water has to be drained daily from the press air system by pressing and pulling the spindle fig 1 ref 6 of the water draining valve at the bottom of the container Service we...

Page 965: ...102 103 104 105 106 107 108 64 71 119 78 77 76 111 113 80 81 120 121 122 123 124 125 126 127 red black yellow 1 2 3 4 4 5 6 7 8 9 8 8 9 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 2...

Page 966: ...909 Model No Page 16 06 2000 59 3 AIR PRESSURE BRAKES FOR TRAILER 24 6000 8950Hi 7 fitting instruction 78 77 76 120 59 107 A 1...

Page 967: ...910 Model No Page 16 06 2000 59 3 AIR PRESSURE BRAKES FOR TRAILER 24 6000 8950Hi 8 fitting instruction A 2 A 3...

Page 968: ...Pipe Rohr Tuyau 1 33018300 Suojaputki Skyddsr r Shield pipe Schutzrohr T de protection L 1000 19 1 32935200 Letku Slang Hose Schlauch Tuyau flexible 1 33718600 Suojaputki Skyddsr r Shield pipe Schutz...

Page 969: ...ung Raccord 64 1 32930110 Pikaliitin Snabbkoppling Quick coupler Schnellkuppl Raccord rapide 65 1 32913700 S ili Beh llare Container Beh lter R servoir 66 1 32913600 Tulppa Plugg Plug Stopfen Bouchon...

Page 970: ...1 32927300 Teline Konsol Bracket Gestell Support 108 1 32948000 Letku Slang Hose Schlauch Tuyau flexible 110 3 SA9102 Johdinside Buntband Wiring band LeitungsklemmeBande pour c bles 111 1 32943800 Jo...

Page 971: ...13 14 15 16 37 51 52 52 52 53 54 54 53 53 55 52 58 60 61 62 63 64 65 66 67 67 68 69 70 71 72 73 74 70 71 80 81 83 85 84 86 100 101 103 104 105 106 107 108 109 64 71 110 78 77 76 111 114 113 17 18 19 2...

Page 972: ...915 Model No Page 16 06 2000 59 3 AIR PRESSURE BRAKES FOR TRAILER 24 6000 8950Hi 13 fitting instruction HiTech B 1 B 2 50...

Page 973: ...300 Kannatin H llare Support Halter Support 21 1 JD0410 Aluslevy Bricka Washer Scheibe Rondelle 22 1 HA6333 Ruuvi Skruv Screw Schraube Vis 23 1 33690300 Sylinteri Cylinder Cylinder Zylinder Cylindre 2...

Page 974: ...Press instr Dr instrument Manom tre 1 SH2638 Lamppu Lampa Bulb Lampe Lampe 80 2 JD0408 Aluslevy Bricka Washer Scheibe Rondelle 81 2 JB8904 Mutteri Mutter Nut Mutter Ecrou 82 2 HA8331 Ruuvi Skruv Screw...

Page 975: ...Matic C 34 36 37 38 38 7 6 33 5 39 40 41 33 5 6 7 46 47 48 47 52 53 54 55 56 57 58 6 6 7 60 61 63 28 6 7 64 65 66 33 5 44 43 42 68 75 76 77 78 79 80 81 82 4 6 7 8 9 10 11 12 12 6 13 14 15 6 7 16 17 19...

Page 976: ...919 Model No page 16 06 2000 59 3 AIR PRESSURE BRAKES FOR TRAILER 24 6000 8950Hi 17 fitting instruction 120 59 107 Duo Matic C 1...

Page 977: ...920 Model No Page 16 06 2000 59 3 AIR PRESSURE BRAKES FOR TRAILER 24 6000 8950Hi 18 fitting instruction Duo Matic katso kuva A 4 see fig A4 C 2...

Page 978: ...racket Gestell Support 22 3 HA9235 Ruuvi Skruv Screw Schraube Vis 23 3 JD0410 Aluslevy Bricka Washer Scheibe Rondelle 24 3 JB8905 Mutteri Mutter Nut Mutter Ecrou 25 2 32929800 Pikaliitin Snabbkoppling...

Page 979: ...LeitungsklemmeBande pour c bles 68 1 32943800 Johdinsarja Ledningssats Wiring set Verkabelung Jeu de c bles 69 1 Kompressori Kompressor Compressor Kompre or Compresseur Katso erilinen as ohje see sepa...

Page 980: ...n Duo Matic HiTech D 1 2 3 4 5 6 6 7 7 8 9 10 11 12 13 14 15 16 6 7 17 18 19 20 21 22 23 24 25 26 19 27 28 29 30 7 6 6 6 7 31 32 33 34 35 36 37 38 38 7 7 7 39 40 41 42 43 44 45 46 46 47 48 49 50 51 38...

Page 981: ...924 Model No Page 16 06 2000 59 3 AIR PRESSURE BRAKES FOR TRAILER 24 6000 8950Hi 22 fitting instruction katso kuva A 4 see fig A4 Duo Matic HiTech D 1...

Page 982: ...ible 22 1 JB1110 Mutteri Mutter Nut Mutter Ecrou 23 1 YT2066 Nivel Led Joint Gelenk Joint 1 YT2083 Lukitusjousi L sfj der Locking spring SicherungsfederRessort de verrouillage 1 YT2090 Kuulatappi Kula...

Page 983: ...ter Ecrou 63 1 32910500 Pumppu Pump Pump Pumpe Pompe 64 1 33495200 S ili Beh llare Container Beh lter R servoir 65 1 32929900 Pikaliitin Snabbkoppling Quick coupler Schnellkuppl Raccord rapide 66 1 32...

Page 984: ...60 Steering system and front axle 61 Steering system 64 Powered front axle 65 Industrial front axle 66 Air suspension 67 Carracro 20 29 front axle 927...

Page 985: ...928...

Page 986: ...side end piece 2 D Fitting steering cylinder 3 Adjustments A Adjusting toe in 3 B Adjusting steering lock 4 Technical data Hydrostatic steering system Oil is supplied to the steering system from the h...

Page 987: ...tem 8 11 1990 6000 8750 610 2 Special tools ETV 893 100 Fitting tool for steering valve seal Steering valve 505 905 ET 894 000 Tool for rotating steering cylinder head up to axle no 129 92 Front axle...

Page 988: ...nt 14 0 15 5 MPa Pressure measuring kit 31965000 includes the above shown hose and pressure gauge These parts can also be ordered sep arately 2 Equipment for measuring shock valve opening pressure ope...

Page 989: ...lic oil for steering Pressure limiting valve 14 MPa and shock valves 19 5 MPa are fitted in the steering cylinder The steering valve on the 6100 8100 tractors is a load sens ing type of valve Compared...

Page 990: ...ned to the right 1 Steering wheel 2 Spool valve 3 Rotor 4 Steering cylinder 5 Pressure limiting valve 14 MPa 6 Shock valves 19 5 MPa 7 Priority valve 8 Priority valve slide P From pump T To tank CF Pr...

Page 991: ...valve for emergency steering 4 Rotor ring 5 Rotor 6 Valve housing 7 Inner valve spool 8 Outer valve spool 9 Rotor shaft 10 Centring springs 11 Pressure limiting valve 14 MPa 12 Anti cavitation valves...

Page 992: ...valve slide Theneutral position passages become restricted at the same time the passages down to the measuring unit and on to the steering cylinder gradually open Simultaneously the return oil from t...

Page 993: ...Priority valve Figure 7 Priority valve 936 Model Code Page 61 Steering system 8 11 1990 6000 8750 610 8 CF EF P LS L R P T CF EF P LS LS LS B L R P T D 1 2 HP HP C E C A P LS CF EF C A E C P LS CF EF...

Page 994: ...e steering wheel is turned The throttle D of the steering valve opens up The pressure upon the steering cylinder L R is conducted from point B along the LS line to the spring side of the priority valv...

Page 995: ...linder 6 Priority valve L to steering valve R to steering valve P from pump LS load sensing line EF to working hydraulics CF to steering valve T to tank HP pressure from low pressure circuit about 1 8...

Page 996: ...ton rod and cylinder liner The tie rods are connected directly to the piston rod ends Steering movements are transmitted symmetrically via the tie rods to the steering arms there is ample steering pow...

Page 997: ...le number 1673 94 on Hi Lock axles from axle number 0306 94 On ind front axles from axle no 086 94 1 Locking fluid Loctite 586 to threads The parts of the latest steering cylinder are not separately e...

Page 998: ...s necessary The steering wheel will not assume a neutral position 1 Leaf springs have no force or are broken 2 Steering column and steering valve are not in line 3 Too little play or no play at all be...

Page 999: ...steering wheel tries to move the opposite way tends to twist out of the hands 1 Faulty setting of rotor shaft and rotor set Shocks from road wheels while driving 1 Non return valve 2 fig 5 faulty Chan...

Page 1000: ...10 Steering cylinder 11 Steering valve reverse drive controls pressure relief valve 14 MPa shock valve pressure 19 5 MPa steering valve revolution volume 100 cm3 r 12 Shuttle valve reverse drive contr...

Page 1001: ...h S35 under the seat switches on current to solenoid Y7 and the directional control valve 13 prevents oil from flowing from the rear steer ing valve to the steering cylinder Note Check every now and t...

Page 1002: ...lever parking brake lever 6 Delta Power Shift pre programming button for driving direction change 7 Lever to adjust steering wheel distance 8 Delta Power Shift switch three positions 9 Stop red pilot...

Page 1003: ...0 610 18 1 10 1999 Steering wheel column B B A A Lever steering wheel heigth Pedal steering wheel angle 45 Nm The steering axle lower end must be 13 14 mm inside the steering valve 10 Nm 50 Nm Locking...

Page 1004: ...947 Model Code Page 61 Steering system 6000 8950 610 19 1 8 2000 TwinTrac AC 5 2...

Page 1005: ...948...

Page 1006: ...15 5 MPa 140 155 bar Note If the pressure value is not correct remove the steering valve see instr D and inspect the pressure limiting valve see instr E B Checking shock valve opening pres sure 1 Dis...

Page 1007: ...wheel turns more that 4 rev min there is too much internal leakage in the steering valve and it must be changed 5 Check the internal leakage also with a new steering valve If the steering wheel still...

Page 1008: ...te 6 Fit the valve ball washer and the spring 7 Apply a little locking fluid to the threads on the adjusting screw Screw in the screw to the depth as measured in para graph 3 8 Fit the sealing ring an...

Page 1009: ...easier fitting 3 Unscrew the cover fixing bolts Note Remember where the bolt with the locating pin was fitted If the valve is turned upside down three valve balls and two pins will fall out 4 Remove...

Page 1010: ...h tool ETV 894 330 Note If the centring springs are changed they must be fitted as shown in figure above Note Before removing the springs mark position of the valve spindles in ralation to each others...

Page 1011: ...time the mutual position of the parts is determined automatically Note The stepped splines also prevent the rotor shaft from releasing from the cross pin inside the valve With regard to possible repai...

Page 1012: ...and remove the sealing ring 4 and the spring 5 4 Push out the valve slide 6 by using e g a pencil Do not damage contact surfaces on the slide and the housing 5 Check and clean the parts Replace the s...

Page 1013: ...e filter under the cab floor on the RH side 2 Open plug 1 and remove the sealing ring 2 3 Unscrew the connection 6 and remove the sealing ring 2 and the spring 5 4 Push out the valve slide 3 by using...

Page 1014: ...mm from end max 200 C Important the metal must not be allowed to become blue during the heating operation Do not heat up the ball joint because this can damage the rubber cover on the joint 3 Disconne...

Page 1015: ...e end piece N B Never use a pin that is toolong max 4x8 mm because it will prevent removal of the end piece in the future 8 Apply silicon mass tothe pin tothe lockingwire grooveand to the joint betwee...

Page 1016: ...es has been changed from axle number 1673 94 incl and 0306 94 incl Hi Lock or 086 94 incl ind front axle The new cylinder is as a complete unit exchangeable with the earlier one Order number of the ne...

Page 1017: ...ar edge 1 2 Adjustment Slacken the locking screws 1 of the tie rod and turn the adjusting screw 2 in the desired direction Check the measurements again as above and tighten the locking screws when the...

Page 1018: ...hanging outer ball bearing and oil seal 1 B Changing inner bearing bushing and oil seal 3 C Reconditioning double universal joint 3 Hub reduction gear Op no 643 1 Reconditioning planetary hub gear A C...

Page 1019: ...cs Oils 80W 90 GL 5 EP or 10W30 GL 4 STOU Oil capacities differential 8 litres hub 2x1 litres Tightening torque Front axle attaching bolts 380 Nm Front wheel nuts 550 Nm Propeller shaft flange joint 3...

Page 1020: ...als powered front axle 505 905 ETV 893 730 Plate for fitting drive shaft inner oil seal powered front axle 505 905 ETV 894 020 Plate for fitting hub oil seal powered front axle 505 905 ETV 894 150 Fla...

Page 1021: ...1 4WD switch is placed on the range gear lever knob 2 Solenoid valve for 4WD on the servo valve block 3 4WD clutch output shaft is fitted in the lower part of the reverse shuttle housing 4 Propeller s...

Page 1022: ...sted with shims The power is transmitted from the gearbox to the pinion shaft by the propeller shaft From the pinion shaft power is trans mitted through the differential to the drive shafts and throug...

Page 1023: ...0 2 0 5 Figure 3 Planetary gear Sige front axle 1 Shims for adjusting steering knuckle bearing preload 2 Locking fluid Loctite 242 on threads 3 Shims for adjusting wheel bearing preload 4 Sealing comp...

Page 1024: ...967 Model Code Page 64 Powered front axle 8 11 1990 6000 8750 640 7 190 Nm 70 Nm S 0 2 0 5 S 0 2 0 5 14 51 14 69 mm 250 Nm S 0 15 0 2 0 5 Figure 4 Differential powered front axle...

Page 1025: ...Mezzo tractors from the beginning of the year 1994 The front and rear locks are supplied via the same solenoid valve Y1 and both locks arecontrolled withthe samerocking switch on the driver s right Cl...

Page 1026: ...6 Cross section of differential lock 1 Disc pack 11 friction discs ja 12 steel discs 2 Thrust bearing 3 Piston 4 Return spring of piston The differential equepped with the lock cannot be fitted into...

Page 1027: ...970...

Page 1028: ...heck condition of bearing sleeves 3 Check condition of v ring and intermediate ring Grease all parts with universal grease Also grease the o rings for the sleeves 4 Fit bearing brackets onto the axle...

Page 1029: ...972...

Page 1030: ...ve shaft will also be loosened Note Do not damage the drive shaft inner oil seal King pins can be removed by using a standard extractor e g Kukko 22 1 see page 640 3 4 Unscrew the planetary gear housi...

Page 1031: ...cer ring and circlip 11 Fit the ring gear and tighten bolts evenly to 75 Nm Apply locking fluid Loctite 242 to threads 12 Check the planetary gear housing o ring and change if necessary Apply universa...

Page 1032: ...d on the front side of the hous ing 4 Apply sealing compound Loctite 290 tothe outer side of the new oil seal Oil the seal and fit it carefully in place using tool ETV 893730 with the all purpose hand...

Page 1033: ...Code Page 64 Powered front axle 8 11 1990 6000 8750 642 4 4 Fit the bushings as shown in the figure above When the bushings are in place the snap rings can be fitted 5 Fit the drive shaft see Op 642...

Page 1034: ...e Re move all the gears in the same way 6 Remove the old bearing rollers from the gears 7 Fit new bearing rollers rollers are changed as a complete set and apply grease to the rollers so that they are...

Page 1035: ...ed by attaching a puller behind the rollers 7 Heat the new inner bearing 80 C and push it fully home onto the knuckle Oil the bearing rollers 8 Change hub oil seal if necessary ETV 894 020 It can be r...

Page 1036: ...tite 242 to the threads 14 Check the condition of the o ring on the planetary gear housing and change it if necessary Grease the o ring Fit the planetary gear housing and tighten the screws to 70 Nm 1...

Page 1037: ...s inside the knuckle Grease the seals 7 Adjust the steering knuckle bearing preload as follows Press the king pins into place using a screw clamp and measure the distance between the inner surfaces of...

Page 1038: ...ng 5 Fit the drive flange shims use the same shims and the spacer ring ontothe shaft Tighten thenut to250 Nm Connect the propeller shaft flange joint 35 Nm Fit the protective shield 6 Fill the differe...

Page 1039: ...s they were before dis mantling Fit the crown wheel and tighten the screws to 70 Nm 9 Fit the locking pins First fit the bigger pin and then the smaller pin inside with the split pointing towards the...

Page 1040: ...use a puller to ex tract the outer bearing race 4 Tap out the inner bearing race from thehousing andremove the shims from under the race Tap the inner bearing off the shaft 5 Check the condition of t...

Page 1041: ...haft do not fit the seals yet and fit the shims spacer ring and the nut Tighten the nut to 250 Nm N B Turn the shaft 20 30 revolutions before measuring the rolling resistance and lubricate the bearing...

Page 1042: ...g 226 50 mm N B When measuring the use of measuring pieces is necessary 3 Read off measurement A larger figure marked inside the longer axle housing This is the distance between the bottom of the diff...

Page 1043: ...ure 8 Adjusting tooth backlash between pinion crown wheel 7 Measure the pinion crown wheel tooth backlash using an indicator gauge stylus against a screwon thedrive flange The backlash should be in th...

Page 1044: ...le Sige 1 8 1998 6000 8400 644 6A Note If in the axle production adjusting measurements has not been marked in the axle housing the measurements can be determined according to the pictures below B A S...

Page 1045: ...988...

Page 1046: ...ew the axle housing joint and check the condition of the o ring 2 Change the o ring if necessary and apply grease to it 3 Connect the bolted joint of the axle housing Tighten the at taching screws to...

Page 1047: ...ging differential lock piston seals Note If the piston seals leak the pressure oil can flow into the axle housing causing oil level rise 1 Raise the tractor front end and support it Drain the oil in a...

Page 1048: ...d tighten the bolts to a torque of 190 Nm 14 Rotate the hub by hand It must rotate quite easily 15 Connect the tie rod to the steering arm 160 Nm Fit the front wheel 550 Nm Fill the axle housing with...

Page 1049: ...tween the crown wheel and the pinion shaft should be adjusted see instr D on page 644 5 1 Remove the differential see instr A paragraphs 1 3 2 Remove differential bearing outer races from both axle se...

Page 1050: ...ume in hubs 2x1 5 litres Wheel disc attachment Hub guides 280 3 280 8 M20x1 5 10 pcs Max statical carrying capacity 7700 kg Max dynamic carrying capacity 0 8 km h 6200 kg Carrying capacity at speed of...

Page 1051: ...994...

Page 1052: ...ntial housing 3 Oil filling and draining plug for hub Oil volume in differential housing 8 litres Oil volume in hubs 2x1 5 litres Grease the central pivot bearing nipples weekly at every 50 running ho...

Page 1053: ...strial front axle 1 1 1994 6000 8750 651 2 Fig 2 Industrial front axle hub 1 Adjusting king pin bearing pre load 2 Loctite 242 3 Shims for adjusting hub bearing pre load 4 Loctite 290 Apply grease bet...

Page 1054: ...g wheel bearing preload oil new bearings Fit the wheel attaching flange and the bearings into place Fit the ring gear support and tighten the bolts 2 sothat the bearings have a small play sothat the h...

Page 1055: ...998 Model Code Page 65 Industrial front axle 1 1 1994 6000 8750 651 4 Picture 3 Differential and bevel pinion shaft Apply grease between the lip seal lips Oil felt gasket before fitting...

Page 1056: ...rotate the pinion shaft see picture on page 644 4 60 m the rolling resistance should be 3 5 kg if the rolling resistance is not correct the number of shims under the nut must be adjusted If the rollin...

Page 1057: ...as 26 mm joint ball 40 mm was 35 mm At the same time the steering arm has been modified in the corresponding way The modified steering knuckle and the tie rod are in pairs exchangeable with each other...

Page 1058: ...ing is possible since spacer plates of different thickness can be fitted between the tractor frame and the air suspension system frames A space of 30 mm has been left on both sides for fitting optiona...

Page 1059: ...iece of linkage 8 Locking pin the suspension can be locked by fitting the lock pin into the round holes If the holes do not align turn the levelling valve linkage to align the holes 9 Grease nipples o...

Page 1060: ...nection with 4 cyl engines 2 The intermediate attachment requires support plate which is fastened on the intermediate frame 3 Alternative intermediate plates 4 The pin can be disassembled outwards the...

Page 1061: ...1004...

Page 1062: ...nto the normal horizontal position When passage c is closed the levelling valve is again in the balanced position B Adjustment lower the tractor frame into the lowest position against the limiter fill...

Page 1063: ...ts seat and passage e opens Air flows through the non return valve h into the suspension Return flow is impossible since the non return valve closes if the pres sure in the suspension is higher B Adju...

Page 1064: ...B Rubber bellows Type Dunlop 8 x2 Pressure values Pressure Limit value Max axle loading static 3 5 bar 15 bar Max axle loading bottom reaching 14 bar 15 bar Norm axle loading outwards 1 8 bar not vacu...

Page 1065: ...es are 10 and 30 mm Both upper frame parts are fastened with eight bolts M20x75 8 8 380 Nm In connection with the 6 cylinder engines the joint brackets of the frame parts are fastened with bolts and i...

Page 1066: ...ng inner oil seal and inner bearing bushing 1 B Changing outer oil seal and outer bearing bushing 2 Reconditioning differential bevel pinion shaft Code no 674 A Changing bevel pinion shaft cassette se...

Page 1067: ...mm thickness of steel discs in differential lock 8 pcs 1 43 1 57 mm thickness of friction discs in differential lock 7 pcs 2 24 2 36 mm Others End float of central pivot bearing brackets 0 1 1 1 mm T...

Page 1068: ...lso Carraro 505 905 ETV 893 453 Compression plate 2 pcs also Carraro 505 905 ETV 893 454 Nut M10 1 pcs also Carraro 505 905 Note Various bearings and bearing races can be removed by using a drift and...

Page 1069: ...670 4 Description Carraro 20 29 axle replaces the earlier used Sige industrial front axle from week 32 99 The Carraro axle has as stan dard an electro hydraulically controlled differential lock HiLoc...

Page 1070: ...red front axle Carraro 1 10 1999 8450 8950 670 5 Picture 2 Carraro front axle hub 1 Oil draining filling plug 2 Mounting depth of hub cassette seal 3 King pin grease nipples at intervals of 50 running...

Page 1071: ...1014 Model Code Page 67 Powered front axle Carraro 1 10 1999 8450 8950 670 6 Picture 3 Differential Carraro front axle 1 Compression bushing...

Page 1072: ...7 Powered front axle Carraro 20 29 1 10 1999 8450 8950 670 7 1 9 2002 Bild 4 Steering cylinder 1 Piston rod and piston 1a Piston seal piston seal expander 1b Wear rings 2 Cylinder liner 3 End flange 3...

Page 1073: ...1016...

Page 1074: ...on both sides of the en gine 6 Unbolt the central pivot bearing bracket bolts Lower the axle and remove it B Changing central pivot bearing sleeves 1 Apply parking brake Scotch the rear wheels Discon...

Page 1075: ...Fitting front axle 1 Ensure that the bearing brackets are correctly positioned on the axle and that their guide sleeves are in place 2 Lift the axle into place and tighten the bearing brackets to a to...

Page 1076: ...bolts B and remove the thrust washers Take care of the locking pin C if it releases 8 Remove the planet gears and washers under them Do not mix the planet gear bearing rollers Change if necessary the...

Page 1077: ...shaft snap ring and thrust washers Observe the positions of the washers 3 Unscrew the ring gear support bolts F Screw in two bolts into puller holes G and pull out the ring gears 4 Remove the ring gea...

Page 1078: ...essary steel sleeves I and fit new ones 12 If you change the steel sleeves prefit the sleeves into ring gear support so that two sleeves protrude some milli metres to guide the ring gear support when...

Page 1079: ...apered joint from the steering arm 3 Support the hub knuckle housing with a lifting rope and unscrew the king pin upper and lower covers Do not mix the upper and lower tapered rings different thicknes...

Page 1080: ...he upper and lower washers different thickness and shape Do not damage the drive shaft outer seal if the drive shaft remained in the axle housing 13 Tighten the king pin covers 190 Nm 14 If you remove...

Page 1081: ...1024...

Page 1082: ...ng bushing in the axle housing bore Pull it out if damaged with a suit able puller 5 Tap in a new bushing with a suitable fitting tool Grease the bushing 6 Fit a new inner oil seal into the housing bo...

Page 1083: ...hing with a suitable puller or knock it out with a suitable tool 16 Drive in a new bushing with a suitable tool 17 Fit a new outer seal with a suitable tool 18 Grease the bushing and the seal 19 Wrap...

Page 1084: ...and lips of a new cassette seal Fit the new cassette seal with a suitable fitting tool Do not damage the seal on the shaft splines 6 Refit the drive flange onto the bevel pinion shaft 60 Nm Reconnect...

Page 1085: ...ns to make refitting easier 8 Unscrew the bearing cap bolts C and remove the caps 9 Remove the differential unit together with its bearings and remove oil distributor sleeve o ring and the intermedi a...

Page 1086: ...he nut and the lock washer on the shaft 15 Knock out the shaft with a soft mallet Take care of the intermediate rings compression bushing and the outer bearing which are released 16 When necessary dri...

Page 1087: ...he differential pin ions Before removing remove tension pins 5 Note In connection with damages change all parts under pos no 25 23 Check change seals 23 and o ring 27 24 Check the housing wear Small d...

Page 1088: ...that the bent side is turned to the bearing side see picture on page 670 6 F Adjusting position of bevel pinion shaft 31 Fit both bearing outer races into their locations in the bracket Cool when nec...

Page 1089: ...e bevel pinion shaft Thickness of spacer ring between the bevel pinion and the bearing can be calculated as follows S B V e g S 119 10 mm 116 10 mm 3 00 mm Choice a correct spacer ring S Available fro...

Page 1090: ...the washer 26 into the differen tial Note Grease the parts to keep them in place during fitting 44 Position the differential onto the bracket Do not move parts 26 and 27 Ensure that the bearing outer...

Page 1091: ...the bevel pinion shaft bearings P rolling resistance of the bevel pinion shaft bearings measured earlier 6 kg 9 kg 60 90 N differential bearing allowable roll ing resistance 51 If the value is not wi...

Page 1092: ...to the axle housing There are dowels in the joint 58 Tighten progressively the bracket fixing bolts to 170 Nm Reconnect the diff lock hose 59 Fit the bevel pinion shaft drive flange fixed with two bol...

Page 1093: ...1036...

Page 1094: ...o been enlarged thus it is not exchangeable with the earlier cylin der A Reconditioning steering ram 1 Disconnect the tie rod tapered joint 2 Disconnect the tie rod ball joint 3 Disconnect the oil hos...

Page 1095: ...hem dry 9 Check the piston rod Small damages can be repaired with fine emery cloth Oil hose 10 Refit the assembled steering ram onto the differential bracket Piston rod Fixing bolts Flange Oil hose 11...

Page 1096: ...traight ahead 2 Measure the distance of the rod ends in the rear and in front of the axle 3 The distance in the front must be 0 2 mm smaller than in the rear 4 The toe in can be adjusted at the tie ro...

Page 1097: ...1040...

Page 1098: ...6 9R28 16 9 24 32873110 13 6 24 32611500 Ind front axle fixed rims 16 9R28 16 9 24 32873210 14 9R28 14 9 28 14 9 24 32873300 Transferring pieces for the narrow track widths ref 11 in picture 32258900...

Page 1099: ...10x30 9 12 JB1110 Mutteri Mutter Nut Mutter M10 1 32611500 Etulokasuojat Framst nksk rmarFront mudguards Vorderkotfl gel 4WD Rengas Ring Ring Ring 13 6 24 13 6 24 13 6 24 13 6 24 1 1 32611800 Kiinniti...

Page 1100: ...w Schraube M12x35 9 12 JB1112 Mutteri Mutter Nut Mutter M12 1 32873300 Etulokasuojat Framst nksk rmarFront mudguards Vorderkotfl gel 4WD IND Rengas D ck Tire Reifen 14 9 24 14 9 28 14 9 24 14 9 28 14...

Page 1101: ...1044...

Page 1102: ...into a stronger one Open first locking plate 20 slacken locking screw 19 and pull out the steering wheel column pipe and the steering wheel Note Do not lose the locking piece 18 Remove plastic coverin...

Page 1103: ...ION 1 32482900 Erikoisohjauspy r Specialratt Spec steering wheel Speziallenkrad 1 1 32483000 Ohjauspy r Ratt Steering wheel Lenkrad 2 1 32476800 Keski Centrum Centre Zentrum 3 6 HE6973 Ruuvi Skruv Scr...

Page 1104: ...e of the trailer does not func tion when using the rear brake pedal Reverse drive control control valve lock valve for the reverse drive controls 6000 6600 32875800 8000 8400 32875900 The kit includes...

Page 1105: ...nd b for the rear steering wheel Remove a bit from the edge of the hole for the brake pedal Paint all points where is not the original paint Pass the clutch cable under the cab 2 Fitting accelerator p...

Page 1106: ...14 03 2000 6000 8750 69 3 3 REVERSE DRIVE CONTROL fitting instruction 22 27 11 1996 not HiTech 160 275 25 15 100 72 9 mm 15 1 Huom vaijerit suorassa linjassa OBS Vajrar m ste ligga i linje NB The cabl...

Page 1107: ...ing instruction 22 27 11 1996 not HiTech 2b Jos asennetaan taakseajolaite Med reglage f r bak tk rning With reverse drive controls 2a koottu valmiiksi ready assembled f rdig ihopmonterad 1 2 3 4 5 6 8...

Page 1108: ...with a 4mm drill see picture Cut to the insulation of the front wall an opening of 100 x 250 mm under the lever support Drill with a 45 mm hole drill a hole at the starting point hole Remove the clut...

Page 1109: ...ring om torkar With air conditioning if the dryer 1 2 3 4 5 27 3a on ohjaamon etusein ss beh llaren finns i hyttens framv gg has been located in the cab front wall Aikaisemmat mallit katkaise kuivaaja...

Page 1110: ...sing Glue gaskets to the edge of the rear opening and fasten the housing with M8 screws Con nect the electric socket and the PTO safety switch to the fastener on the rear housing Wires to the socket a...

Page 1111: ...1054 Model Code Page 14 03 2000 6000 8750 69 3 8 REVERSE DRIVE CONTROL fitting instruction 22 27 11 1996 not HiTech 11 4a 5 6 8 9 10 12 koottu valmiiksi ready assembled f rdig ihopmonterad...

Page 1112: ...TE Check by measuring that the steering column end splines are pushed into the shaft of the steering valve 13 14 mm Make before as sembling a marking with a pen on the steering column shaft 32485800 w...

Page 1113: ...9 3 10 REVERSE DRIVE CONTROL fitting instruction 22 27 11 1996 not HiTech 5a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 17 20 23 24 25 26 27 28 28 29 30 44 42 43 41 38 39 40 16 31 koottu va...

Page 1114: ...al control valve under the fixing bolt of the LH side rear axle housing The fixing point depends on the tractor model see picture 6b Fasten the hoses according to the picture Connect wire loom 3287600...

Page 1115: ...9 3 12 REVERSE DRIVE CONTROL fitting instruction 22 27 11 1996 not HiTech F13207 LS L T R P 1 2 3 5 6 7 8 9 10 17 20 22 23 24 26 27 25 21 19 18 15 14 29 30 11 13 31 32 36 36 36 37 39 39 44 41 42 40 40...

Page 1116: ...000 8750 69 3 13 REVERSE DRIVE CONTROL fitting instruction 22 27 11 1996 not HiTech F13208 LS L T R P 1 2 3 4 5 6 7 8 9 10 11 12 L R 1 2 2 2 13 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34...

Page 1117: ...1060 Model Code Page 14 03 2000 6000 8750 69 3 14 REVERSE DRIVE CONTROL fitting instruction 22 27 11 1996 not HiTech F13208 6a 1...

Page 1118: ...ONTROL fitting instruction 22 27 11 1996 not HiTech 6b Reverse drive controls directional control valve R 40 39 44 45 46 47 42 43 56 41 14 15 57 L F13207 X49 60 punainen r d red valkoinen vit white L...

Page 1119: ...1062 Model Code Page 14 03 2000 6000 8750 69 3 16 REVERSE DRIVE CONTROL fitting instruction 22 27 11 1996 not HiTech 7 45 46 47...

Page 1120: ...Screw Schraube Vis 33 1 30303700 Jousi Fj der Spring Feder Ressort 34 1 33289100 Letku Slang Hose Schlauch Tuyau flexible 20 L 100 3a 1 2 30337000 Haarukka Gaffel Fork Gabel Fourchette 2 2 30337100 P...

Page 1121: ...umialuslaatta Gummibricka Rubber washer Gummisheibe Rond de caoutch 24 1 33034300 Suojus Skydd Shield Schutz Protection 25 2 30637000 Vaimennin D mpare Damper D mpfer Amortisseur 26 1 33133500 Levy Pl...

Page 1122: ...85700 Tappi Tapp Pin Stift Cheville 13 1 31937900 Nuppi Knopp Knob Knopf Pommeau 14 1 JE8102 Sokka Sprint Pin Splint Goupille 15 1 32624100 Kehys Ram Frame Rahmen Cadre 16 1 32232810 Jousi Fj der Spri...

Page 1123: ...in Nippel Union Verbindung Raccord 29 1 GS9304 Liitin Nippel Union Verbindung Raccord 30 1 GS9460 Liitin Nippel Union Verbindung Raccord 1 KH9032 O rengas O ring O ring O ring Joint torique 31 1 GS926...

Page 1124: ...1 GS9460 Liitin Nippel Union Verbindung Raccord 1 KH9032 O rengas O ring O ring O ring Joint torique 20 1 32875700 Levy Platta Plate Platte Plaque 21 3 SA1903 Side Band Band Binde Bande 22 1 32624600...

Page 1125: ...Ruuvi Skruv Screw Schraube Vis 46 2 JD0406 Aluslevy Bricka Washer Scheibe Rondelle 47 2 JB8903 Mutteri Mutter Nut Mutter Ecrou 48 1 34045300 Runko Ram Frame Rahmen Carcasse 55 32995500 Ohjausventtiili...

Page 1126: ...Check that the lever is in the middle of the hole If not loosen and adjust the lever Fit the fastener together with the lever and pro tective rubber 6 the intermediate piece 5 is fitted between the c...

Page 1127: ...ellanl gg Rubber 6 1 612880 Suojakumi Damask Rubber shield 7 2 960139 Aluslaatta Bricka Washer 8 2 955272 Ruuvi Skruv Screw M6x19 9 2 Lukitusmutteri L smutter Locking nut M6 10 1 70157200 Vaihdevipu V...

Page 1128: ...io 5 tidigare utf rande 5 40 32 8mm 4x 15 10 43 Vaihdevipu asennetaan viisto reuna taaksep in V xelspak monteras med fas bak t Ohjaamon sein Hyttv gg Suojuksen ja vaihdevivun aukon keskiviiva Mittlinj...

Page 1129: ...sta svart vihre gr n green 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 17 16 18 19 20 21 22 23 24 25 26 27 28 28 29 30 32 32 33 34 35 ruskea brun brown S45 HiShift pun r d red pun r d red kelt gul yellow kelt...

Page 1130: ...30 33145800 Can be fitted on tractors with 6 cylinder engines which have a short wheel base 2558 mm all front axle types Not on tractors with the front lift Other options must be observed during fitti...

Page 1131: ...t is a mirror image to the earlier hole and tap a thread for the nipple picture A Plug the earlier grease hole fit the nipple into the new hole Remove an edge from the front bearing bracket by machini...

Page 1132: ...front axle attaching bolts 380 Nm Reconnect the oil hoses on the steering ram Fit new shields 38 and 39 picture E Fit the compressed air components picture F Assemble the levelling valve linkage Basi...

Page 1133: ...frame picture F 1 If the tractor rises more lower the tractor frame and make the vertical link longer check the adjustment again and change the verti cal link D 1 length until the lifting height is c...

Page 1134: ...69 5 FRONT AXLE AIR SUSPENSION fitting instr 17 5 6900 8000R 8050 8950 1 2 3 3 4 5 6 7 8 9 10 12 13 14 15 15 17 18 19 20 21 22 23 24 25 26 22 27 28 29 30 31 32 33 34 35 36 16 16 11 37 37 E 8 4x 9 4x...

Page 1135: ...1078 Model No Page 24 02 1999 69 5 FRONT AXLE AIR SUSPENSION fitting instr 17 6 6900 8000R 8050 8950 1 1 7 8 9 10 11 12 12 13 14 15 16 17 19 2 19 25 4 21 18 20 20 24 4 12 22 23 3 F F 1...

Page 1136: ...33137700 Kannatin H llare Support Halter Right 13 1 33137600 Kannatin H llare Support Halter Left 14 2 32746200 Tappi Tapp Pin Stift 15 2 GR0261 Tulppa Plugg Plug Stopfen 16 2 GG0087 Voidenippa Sm rjn...

Page 1137: ...1 33609700 Putki R r Pipe Rohr L 680 12 3 32930210 Liitin Nippel Union Verbindung 13 2 33501000 Pikaliitin Snabbkoppling Quick coupler Schnellkupplung 14 1 33145600 Venttiili Ventil Valve Ventil 15 1...

Page 1138: ...ternator on the cylinder block and fit in it the compressor lubri cating oil hose 25 one end union 50 Fasten the other end to the compressor Assemble the tightener parts 39 48 into place Fit the belt...

Page 1139: ...ER SIDA 6 cyl MOUNTING ON THE RIGHT SIDE OF THE ENGINE 6 cyl 1 3 5 2 2 6 4 8 9 7 9 10 11 12 13 14 14 16 17 18 23 24 24 25 26 28 27 15 28 29 30 31 32 35 37 38 39 40 41 41 42 43 44 45 46 47 48 49 28 50...

Page 1140: ...OLELLE 6 syl DITS TTNING P MOTORNS H GER SIDA 6 cyl MOUNTING ON THE RIGHT SIDE OF THE ENGINE 6 cyl 1 3 5 2 6 4 8 9 10 11 12 12 16 14 16 17 18 18 19 20 21 13 22 26 27 28 29 30 30 31 32 33 34 37 38 25 2...

Page 1141: ...filter and fuel injection pump to the compressor Check the tightness of the system It must be so tight that pressure does not drop more than 0 15 bar during 10 minutes 2 when the engine is stopped Whe...

Page 1142: ...FRONT AXLE AIR SUSPENSION fitting instr 17 13 6900 8000R 8050 8950 6 7 8 9 9 39 40 10 5 1 34 2 3 11 12 13 12A 14 15 16 17 18 20 21 22 23 24 38 2 3 25 26 27 28 29 4 2 3 30 31 32 5 1 43 33 19 37 36 35...

Page 1143: ...1999 69 5 FRONT AXLE AIR SUSPENSION fitting instr 17 14 6900 8000R 8050 8950 I 1 37 36 42 7 8 9 17 23 24 34 18 28 13 14 25 33 12 15 16 6 31 30 5 40A 40B 10 27 26 29 1 A 5 HiTech 32 12 11 2 3 39 40 20...

Page 1144: ...Screw Schraube 24 2 KH3641 Tiiviste T tning Gasket Dichtung 25 1 836847771 Putki R r Pipe Rohr 26 1 836652094 Kiilahihnapy r Kilremskiva V belt pulley Keilriemenrad 27 1 836136868 Putki R r Pipe Rohr...

Page 1145: ...ew Schraube 18 2 KH3641 Tiiviste T tning Gasket Dichtung 19 1 836847771 Putki R r Pipe Rohr T 20 1 836338194 Kiilahihnapy r Kilremskiva V belt pulley Keilriemenrad 21 1 836136868 Putki R r Pipe Rohr 2...

Page 1146: ...405 Aluslaatta Bricka Washer Scheibe 22 2 JB1105 Mutteri Mutter Nut Mutter 23 1 32935900 Levy Platta Plate Platte 24 1 30086100 Letkunpidin Slangf ste Hose holder Schlauchhalter 25 1 32976000 Liitin N...

Page 1147: ...1090...

Page 1148: ...1091 70 Frame and wheels 71 Frame 72 Wheels...

Page 1149: ...1092...

Page 1150: ...Dimensional drawing for tractor frame 251 Model Code Page 70 Frame and wheels 1 9 2002 6000 8950 710 1 1 8 2000...

Page 1151: ...1 1994 Tightening torques for frame joints 80 Nm 35 Nm Delta PS 23 Nm 380 Nm 300 Nm M16 125 Nm M12 300 Nm 8 kpl st 80 Nm 6 kpl st 70 Nm M10 125 Nm M12 300 Nm 23 Nm 380 Nm 192 Nm 30 Nm M8 90 Nm M10 110...

Page 1152: ...18 4 38 8 X 16 9R28 8 20 8R38 8 X 480 65R24 600 65R34 X X 480 65R28 600 65R38 X X 19 5R24 620 75R30 X X 540 65R28 650 65R38 X 14 9 24 14 IND 18 4 34 14 IND X X X 14 9 24 14 FOR 18 4 34 14 FOR X X X 14...

Page 1153: ...e wheel discs 1 Space between tyre and mudguard less than 80 mm note when using snow chains 2 Do not use on public roads Distance between tyre outer side and outer side lights more than 400 mm The sid...

Page 1154: ...16101 17101 19102 20102 21103 18102 19102 20102 21103 18102 19153 20103 21153 620 75R30 21103 21103 19103 18102 600 65R34 18102 19103 20103 21103 17101 20 8R38 540 65R38 17151 600 65R38 650 65R38 2115...

Page 1155: ...70 kPa 17 5R24 2060 kg 160 kPa 620 75R30 3875 kg 160 kPa 19 5R24 2360 kg 160 kPa 650 65R38 3350 kg 120 kPa 12 4 24 12 IND 2370 kg 380 kPa 2510 kg 60 kPa 14 9 24 12 IND 3090 kg 330 kPa 16 9 34 14 IND...

Page 1156: ...20 8R38 16 9R28 X X X 2 20 8R38 16 9R28 X X X 2 1 540 65R38 440 65R28 X X 8050 580 70R38 480 70R28 X X X 600 65R38 480 65R28 X X X X 650 65R38 540 65R28 X X X 18 4R34 IND 14 9R24 IND X 18 4 38 14 IND...

Page 1157: ...kPa 520 70R38 3875 kg 160 kPa 420 70R28 2060 kg 160 kPa 520 70R38 2185 kg 60 kPa 420 70R28 1160 kg 60 kPa 20 8R38 8 3650 kg 160 kPa 16 9R28 8 2240 kg 160 kPa 540 65R38 2390 kg 120 kPa 440 65R28 1450...

Page 1158: ...00 65R38 650 65R38 1610 1715 1810 1910 2010 2115 14 9R28 16 9R28 420 70R28 480 65R28 480 70R28 540 65R28 1530 1625 1730 1830 1930 2025 2130 2230 18 4R34 14 IND 1740 1790 16 9 24 14 IND 1840 1915 18 4...

Page 1159: ...1102...

Page 1160: ...crew Schraube M16x300 10 10 JB8907 Mutteri Mutter Nut Mutter 12 20 32982500 Aluslevy Bricka Washer Scheibe C 1 31568000 Painot Vikter Weights Gewichte 80 kg 8 2 31545700 Paino Vikt Weight Gewichte Van...

Page 1161: ...e 70kg 13 4 75003210 Paino Vikt Weight Gewichte Vanteille F r f lgar For rims F r Felgen DW15Lx30 DW14Lx30 14 2 33131400 Holkki Hylsa Sleeve H lse L 34 5 15 8 HA8726 Ruuvi Skruv Screw Schraube M16x240...

Page 1162: ...3 01 04 1998 8 14 13 9 12 11 10 16 17 18 15 DW14x30 s d justerb adjustable W12x28 s d justerb adjustable DW14x30 kiinte f st fixed DW12x38 s d justerb adjustable DW15Lx34 s d justerb adjustable A B D...

Page 1163: ...1106...

Page 1164: ...industrial front axle 33561700 rear axle 865 600 900 33561500 rear axle 6000 8750 33561200 The mud shields protect the shaft seals when work ing in very difficult conditions e g muddy fields 1 2 3 4 5...

Page 1165: ...561700 Suojat etuaks Skydd framaxel Shield front axle Schutz vorn Teoll etuakseli Ind Front axle 4WD 1 2 33479900 Suoja Skydd Cover Schutz 2 1 33479700 Suoja Skydd Cover Schutz Oikea 1 33479800 Suoja...

Page 1166: ...rt Halter Oik Right 4 Cyl 1 32937900 Teline H llare Support Halter Oik Right 6 Cyl 3 6 HA6368 Ruuvi Skruv Screw Schraube 4 Cyl M20x40 8 HA6368 Ruuvi Skruv Screw Schraube 6 Cyl 4 4 HA6370 Ruuvi Skruv S...

Page 1167: ...1110...

Page 1168: ...nt between gearbox fueltank Fasten the support 18 with nut and screw Place the frame 12 temporarily into place Estimate the position of the cut off point of the footstep RH side support iron Mark plac...

Page 1169: ...ose clip Schlauchbinder Clip de tuyau 4 1 32837000 Letku Slang Hose Schlauch Tuyau flexible 5 1 32829800 Holkki Hylsa Sleeve H lse Manchon J10111 6 1 32967500 Ruuvi Skruv Screw Schraube Vis M30x1 5 7...

Page 1170: ...tion of the cut off point of the footstep RH side support iron Mark places for the fixing holes 18 mm on the footstep iron and drill the holes Fit the stand and the tank NOTE Guide e g with a flat iro...

Page 1171: ...g 1B 1 GR0225 Tulppa Plugg Plug Stopfen 2 2 32021500 Tiiviste T tning Gasket Dichtung 3 7 32697500 Tiiviste T tning Gasket Dichtung 4 1 32816010 Kehys Ram Frame Rahmen 5 1 32816200 Laatta Platta Plate...

Page 1172: ...6000 8400 04 06 1993 28 1 30944400 Paneeli Panel Panel Paneel 29 2 30944500 Peitelevy T ckplatta Covering plate Deckplatte 30 1 32862200 Johdinsarja Ledningssats Wiring set Verkabelung 31 1 32959900 K...

Page 1173: ...1116...

Page 1174: ...1117 80 Cab and shields 81 Cabin 82 Shields 83 Air conditioning...

Page 1175: ...1118...

Page 1176: ...1990 6000 8750 810 1 Contents General Op no 810 Special tools 2 Cab general 3 Instruments and controls 4 Seat 7 Cabin heater 8 Repair instructions Op no 811 1 Removing and fitting cabin A Removing ca...

Page 1177: ...1120 Model Code Page 80 Cab and shields 8 11 1990 6000 8750 810 2 Locally prepared tools ET 894 110 Tool for lifting the cabin ET 894 110...

Page 1178: ...sleeve 3 Floor mat rubber or polyurethane 4 Insulating material foam rubber s 15mm protected with polyurethane film 5 The windscreen and door windows have been glued onto the cab frame in the beginni...

Page 1179: ...l height 8 Control for main dipped headlights direction indicators horn windscreen wiper windscreen washer headlight flasher 9 Ignition switch 10 Stop control 11 Rev counter and hour recorder 12 Coola...

Page 1180: ...s the total number of hours worked when the lift lower switch of the power lift is in the lift ing position 16 Battery charging red 17 ETB power yellow 8750 tractor only 18 Gearbox oil temperature red...

Page 1181: ...13 Lowering speed selector 14 Transport height selector 15 Position control indicator light 16 Draft control indicator light 17 Lift lower indicator light 18 Forced lowering switch for hydraulic lift...

Page 1182: ...eter 13 Power lift lift stop lower switch 14 Draft control selector 15 Lowering speed selector 16 Transport heigth selector 17 Ind light draft control mode Autocontrol D ACD 18 Lift lower ind lights 1...

Page 1183: ...lever 4 Delta Power Shift pre programming button for driving direction change 5 Display for transmission functions 6 Combination control high dipped beams direction indicator flashers horn windscreen...

Page 1184: ...elds 8 11 1990 6000 8750 810 7 Driver s seat 1 2 3 4 5 6181 29 1 Lock for turning seat 2 Suspension 3 Seat back inclination 4 Adjustor forward rearward 5 Lock for side inclination of the seat Note Hei...

Page 1185: ...ressure valve 8 Heating and ventilation control 9 Roof heater fan 3 speeds 10 Floor heater fan Note The heater unit components on the roof are accessible after removing the upper roof plate Detach the...

Page 1186: ...ced to about 15 When the grille is open fully open when the knob is in the extreme position on the LH side it is achieved Faster cab heating Greater heating capacity Greater cooling effect if the air...

Page 1187: ...1130...

Page 1188: ...d disconnect the heater hose front ends from the engine 5 Disconnect the following parts on the RH side shifter rods from the gear lever lower ends shifter cables from the selector levers and from the...

Page 1189: ...al solenoid valve leads to the control valve of the hydraulic lift Connect at the rear of the tractor on the RH side hydraulic lift sensor connectors PTO control cable lower end pick up hitch release...

Page 1190: ...d raw material has been changed Temperature resistance of the new material is 100 C In addition the side movement of the windscreen has been prevented by filling the space between the windscreen upper...

Page 1191: ...1134...

Page 1192: ...tions 1 Maintenance 1 Drier container 2 1 Fault tracing without special equipment A Correct function 3 B Refrigerant filling and moisture in system 3 C Electrical system 3 D Compressor 4 E Expansion v...

Page 1193: ...x 24 mm Max revs 7000 r min Lubricating oil if refrigerant R12 Freol DS 83P or Esso 2980 Lubricating oil if refrigerant R134a ZXL 100 PG DH PS Lubricating oil volume 200 cm3 2 0 dl Electro magnetic c...

Page 1194: ...Figure 1 Operating principle of air conditioner High pressure side Low pressure side Expansion valve Compressor Condenser Evaporator Heat is trans ferred from cab to refrige rant Heat is trans ferred...

Page 1195: ...tuation when the compressor works all the time In order to achieve a certain cooling effect the compressor has to keep a certain pressure in the evaporator outlet side An evaporation temperature of Fr...

Page 1196: ...tches the compressor off and on according to the required cooling effect The com pressor is shown on page 831 9 The expansion valve 4 regulates the amount of refrigerant in the evaporator 5 so that th...

Page 1197: ...type plate is marked with the new refrigerant R134a 3 New drier reservoir with new synthetic drying material The drier hasnot aheat fuse The drierreservoir type plate is marked with new refrigerant ty...

Page 1198: ...ring housing into the evaporator When the temperature in the evaporator outlet pipe lowers the temperature sensor pulls the diaphragm upwards and the valve ball closes preventing refrigerant from flow...

Page 1199: ...1142 Model Code Page 83 Air conditioner 1 1 1994 6000 8750 830 8 Picture 6 The new air conditioner 4 Expansion valve 5 Evaporator At the rear of the evaporator there is the recircu lation grille...

Page 1200: ...that win dows and doors are properly closed If for any reason the cab cannot be completely closed the air recycling system must be switched off If these recommendations are not observed there is a ris...

Page 1201: ...age 831 5 Inspection glass A 1500 r min and max cooling effect Sightglass Description Conclusion and remarks No bubbles appear at all Reduction by bleeding is necessary This can also mean that there i...

Page 1202: ...ible leakages can be found with an electronic leak detector If the refrigerant filling is wrong or there is moisture in the system contact an expert who knows refrigerating sys tems If everything is O...

Page 1203: ...pressor shaft seal can be leaking If the compressor does not run at all the fault is in the electrical system E Expansion valve Note The expansion valve is accessible after removing the cab roof and...

Page 1204: ...r frozen up there will be a partial vacuum on the lowpressure side and insufficient pressure on the high pressure side Low pressure too low High pressure normal D S d An over charged system an expansi...

Page 1205: ...or faulty 2 Too little refrigerant cau ses the high pressure rea ding to be too low 1 Change compressor 2 Empty and refill the sys tem with correct amount of refrigerant 1 4 kg Possible fault Remedy 1...

Page 1206: ...enser is dirty insects etc 2 Too much refrigerant in system 1 Clean condenser 2 Empty and refill system with refrigerant 1 4 kg Possible fault Remedy 1 Compressor magnetic clutch does not function 2 C...

Page 1207: ...be used 5 Do not pump refrigerant from the air conditioner back into the cylinder 6 Always keep empty refrigerant cylinders closed 7 Only buy refrigerant from specialized dealers 8 Do not carry out re...

Page 1208: ...are fitted on the pipe connectors on air conditioners that have refrigerant R134a as in figure below If the compressor should be changed contact an expert who knows refrigerating systems A new compres...

Page 1209: ...yer reservoir 32814800 Pressure switch 32844300 Pressure switch O ring 32275210 Dryer reservoir hose O rings 2 pcs 30414910 Compressor 32838600 Service valve S LH side 32839000 Service valve S O ring...

Page 1210: ...es totally The active coal filter is fitted instead of the standard filter Fitting 205 900 Remove the filter housing cover and place the active coal filter in place of the standard filter see figure b...

Page 1211: ...1154...

Page 1212: ...ing lights more outwards by changing over the RH and LH side parking light brackets NOTE In new tractors this has already been done Order new mudguard side stickers or lathes not included according to...

Page 1213: ...1156 Model No Page 07 03 2001 2 WIDER REAR MUDGUARDS fitting instruction 6000 8950Hi 2 26 07 1993 89 3 Mounted if needed If not already changed...

Page 1214: ...n in built compressor The seat is fastened with fixing screws of the stan dard seat The air suspended seat power demand is 108W seat fuse is F25 10 A FITTING Remove the standard seat 4 screws and fast...

Page 1215: ...jd 4 Inst llning av svankst d 5 Inst llning av sittdynans lutning 6 Sp rr pland mpare 7 Inst llning av sitsens sidolutning 7 0 7 8 Ryggst dets lutning 9 Inst llning fram t bak t 10 och 11 Inst llning...

Page 1216: ...oltage 8000 V The filter is connected to fuse F26 10A Fitting Remove the upper roof plate as follows Remove the roof hatch hinges Unscrew the screws on the edges of the roof hatch opening Unscrews the...

Page 1217: ...ings Check the function of the electric air filter The filter has an indication lamp which lights when the current is switched on If the lamp begins to flash the filter should be cleaned 1 32675100 S...

Page 1218: ...1161 Model Code Page FITTING INSTRUCTION 03 08 1993 6000 8400 3 89 ELECTRIC AIR FILTER 3 a b c...

Page 1219: ...1162...

Page 1220: ...p as possible Move the attachment towards the windscreen until the ventilation latch touches the door seal Fit the inner screw 2 the screw does not need a ready made hole The outer screw is fitted whe...

Page 1221: ...1164...

Page 1222: ...r limiter 32843700 With this limiter can the door opening be limited to many different positions 1 32843700 Oven Rajoitin Begr nsare Limiter Anschlag assy 1 2 32801200 Rajoitin Begr nsare Limiter Ansc...

Page 1223: ...1166...

Page 1224: ...NSTRUCTION Powder extinguisher 2kg 32640500 1 32640500 Jauhesammutin Pulversl ckare Powder extinguisher assy 1 1 32548300 Jauhesammutin Pulversl ckare Powder extinguisher 2 2 HE6963 Ruuvi Skruv Screw...

Page 1225: ...1168...

Page 1226: ...hinge pins 10 and lock pins 9 in position Using protective covering 2 as a pattern drill holes 3 6 mm 4 off through housing 4 and fasten the covering Position filters 11 on the frame and fasten it and...

Page 1227: ...5 16 12 18 4x 19 4x 17 14x 21 Rei t 3 6 mm 14 x porataan asennuksen yhteydess Borra h l 3 6 mm 14x f r skruvarna vid montering Drill holes 3 6 mm 14x when mounted 22 25 11 Rei t 3 6 mm 4 x porataan as...

Page 1228: ...openable front cover Model 8000 8400 up to engine no D 1229 the 3 groove coolant pump pulley 836855063 is needed NB If the tractor has other extra equipment familiarize yourself with fitting instructi...

Page 1229: ...evaporator temperature has risen up to max cooling 6 7 C switches on when evaporator temperature is about min cooling 19 C Pressures in system with max cooling 1500 r min at outdoor temperature of 20...

Page 1230: ...et hole edge and other piece to the lower edge 6250Hi 6850Hi tractors Fit the condenser with parts 87H 99H 6900 8400 tractors Place the edge band 89 round the protective net hole 8050 8750 8050Hi 8950...

Page 1231: ...50Hi 8950Hi 91S 88S 89S 87S 92S 93S 96S 90S 89S 10L 11L 19L 26L 12L 10L 8000 8400 25L 8000 8400 27L 32839500 tai or 33056200 1a 11L 8050 8950 2L 23L 9L 10L 11L 12L 21L 1b 3L 6L 7L 8L 16L 6000 6600 4L...

Page 1232: ...itteiden kanssa Med v ndbar f rarplats With rear controlling systems 7 36 2x 38 2x 37 2x 75 2x 1L 4 6 67 33 32 76 120 121 122 123 84 85 34A 36 5 85 84 5 5 71 121 115 Painevahti Tryckvakt Pressure swit...

Page 1233: ...it the idler wheel on the engine RH side oppo site the screws for the thermostat housing and the engine lifting eye Replace thermostat screws into special screws 10 and 11 one screw at a time for avoi...

Page 1234: ...4x 6000 6800 3 8000 8750 80 81 82 4 26 3x 40A 81 82 80 4 79 30 34 20 27 4x 21 28 29 26 3x 31 23 3x 22 HA8331 3x 24 32510200 3x 95 96 97 98 99 100 101 102 103 104 105 S hk pys yttimen kanssa Med elsto...

Page 1235: ...106 8 9 10 11 56 59 58 57 32463910 6000 6600 8000 8100 8400 836855063 3 uraa sp r grooves 836847538 muut 6 syl mallit kaikki HiTech mallit 57 6800 6850Hi 33099800 6900 8750 8050Hi 8950Hi 32889500 6250...

Page 1236: ...ition with nuts Ensure that the splash plate tights fully against the housing Drill also 6 mm holes 4 pcs through the bot tom housing by using part 87 as a pattern Apply Hylosil mass on part 87 on sur...

Page 1237: ...or outlet pipe and round the expansion valve insulating mass 48 so that metal parts are entirely covered by the mass Seal also hose lead in points on the housing with the insulating mass Leave a small...

Page 1238: ...nector in the roof wire loom Connect wires no 77 brown equipped with branch connectors and a white earth wire to the exsisting panel illumination Connect wire loom 52 wire no 31 blue to the temperatur...

Page 1239: ...he outer edge of the front hose Limma vid behov Glue if needed 54 64 2x 77 2x 63 2x 68 4x 69 4x 62 64 A 64A 62 Obs Note Huom Korta slangarna vid behov Shortening hoses if needed Lyhenn letkuja tarvitt...

Page 1240: ...INSTRUCTION PT94 cabin 30 07 1999 13 28 28 06 1999 6000 8750 6250Hi 8950Hi 7 90 mm 22 mm 40B 120 42 41 44 43 32746000 80 mm 50 51 49 53 31 E16 52 45 X15 93 77 valkoinen vit white A A 53 28 Nm 18 Nm ru...

Page 1241: ...Page AIR CONDITIONING FITTING INSTRUCTION PT94 cabin 30 07 1999 14 28 28 06 1999 6000 8750 6250Hi 8950Hi 8 47 48 2x 46 66 67 83 84 85 87 60 Hylosil 40 10 max 65 mm 6 6 6 86 A B B A 6 48 45 85 84 83 6...

Page 1242: ...nd then continue pumping for 15 minutes Filling is carried out in gaseous state through service valve SUC on the suction side with com pressor running or in liquid state through ser vice valve DIS on...

Page 1243: ...iili kompressori K 6 Rele puhallin III nopeus Str mst llare fl kt Str mst llare luftkonditionering Luft kond tryckvakt Fl kt Rel fl kt III hastighet Kopplingsbox 3 poler luftkond dioder Magnetventil k...

Page 1244: ...is an inspection glass When the air conditioner has been in function for about 10 min should refrigerant in the glass be almost transparent Some bubbles cab be seen when engine revs are changed up an...

Page 1245: ...expansion valve stuck open or a clogged condenser will cause excessive pressure on the low pressure side e A clogged condenser and an over charged system will cause excessive pressure on the high pre...

Page 1246: ...47 48 54 56 57 58 59 62 62 63 63 64 60 66 67 68 69 75 77 77 64A 64A 79 80 52 50 51 49 53 81 82 85 83 84 85 86 4 40A 88 89 90 87 95 96 97 98 99 100 101 102 103 104 105 114 113 106 107 108 109 110 111...

Page 1247: ...750 L 12 2 33412000 Holkki Hylsa Sleeve H lse 6800 L 55 2 33183400 Holkki Hylsa Sleeve H lse 6800 L 73 25 1 HA6323 Ruuvi Skruv Screw Schraube M08x20 26 3 HA9236 Ruuvi Skruv Screw Schraube M10x35 27 4...

Page 1248: ...Scheibe 5 3 75 2 32732600 Putkieriste R risolering Pipe insulation Rohrisolator 76 2 32569200 Tiiviste T tning Gasket Dichtung 3x10x100 77 2 32602800 Liitin Nippel Union Verbindung 79 1 32838800 Liiti...

Page 1249: ...ket Gestell 6900 8400 123 1 33154600 Kannatin H llare Support Halter 1 32961000 Latta Platt Flat Platt 1 HA6324 Ruuvi Skruv Screw Schraube M08x25 1 JB1108 Mutteri Mutter Nut Mutter M8 1 HA8330 Ruuvi S...

Page 1250: ...iet ei no 6800 6L 2 32814700 Kiinnitin F stdon Fastener Halter ei no 6800 7L 4 JD0406 Aluslaatta Bricka Washer Scheibe 6 4 8L 4 HA9224 Ruuvi Skruv Screw Schraube M06x12 9L 1 32844400 Kiinnitin F stdon...

Page 1251: ...400 Kiilahihna Kilrem V belt Keilriemen 6250Hi 6650Hi 1 33099800 Kiilahihna Kilrem V belt Keilriemen 6850Hi 78H 1 TC7150 Side Band Band Binde 85H 4 JF5002 Niitti Nit Rivet Niet 86H 2 32675200 Jousilev...

Page 1252: ...essor bracket of the aircondition ing must be fitted in the rear holes Fasten the compressor extra support 20 Change an extra belt pulley 35 in place of one groove pulley without intermediate piece Fi...

Page 1253: ...46 47 48 49 28 50 32 16 17 18 15 28 28 31 30 46 49 29 48 22p 23p 28p 29p Paineilmalaitteet paineilmakompressorin siirto moottorin oikealle puolelle 3 4 syl Trykluftanordning Flyttning av tryckluftkom...

Page 1254: ...2171 Holkki Hylsa Sleeve H lse 31 1 HC8331 Ruuvi Skruv Screw Schraube M8x60 32 1 836019387 V lipala Mellanstycke Intermedeate piece Zwischenst ck 33a 4 HA8327 Ruuvi Skruv Screw Schraube M8x50 34 1 305...

Page 1255: ...8x30 30p 4 JB9927 Mutteri Mutter Nut Mutter V M8 1 32879600 Putki R r Pipe Rohr 28p 1 586480 Tiiviste T tning Gasket Dichtung Vaihdettavat osat Utbytbara delar Changeable parts Wechselbare Teile 6400...

Page 1256: ...90 Hydraulics 91 Hydraulics 1199...

Page 1257: ...1200...

Page 1258: ...pe system Op no 911 A Measuring pressure in low pressure circuit 1 B Measuring clutch pressures and lubricating pressure 2 C Measuring pressure in high pressure circuit 2 D Removing hydraulic pump 3 E...

Page 1259: ...1202 Model Code Page 90 Hydraulic system 8 11 1990 6000 8750 910 2...

Page 1260: ...s at test points 1500 r min 40 65 C Low pressure circuit 660070 660071 2 1 2 3 MPa 1 8 1 9 MPa High pressure circuit free circulation pressure 19 0 19 8 MPa ca 1 5 MPa Hydraulic power lift shock valve...

Page 1261: ...mping lifting cylinder piston seal 6000 6400 and 8000 Lifting cylinder 80 ETV 893 600 Drift for fitting lifting cylinder piston seal 6000 6400 and 8000 Lifting cylinder 80 ETV 894 240 Conic sleeve for...

Page 1262: ...f the block see picture on page 440 24 2 Equipment for measuring pressure in high pressure circuit 19 0 19 8 MPa Pressure measuring kit 31965000 includes the above shown equipment which can also be or...

Page 1263: ...CK OUT VALVE OPTIONAL OIL FLOW REGULATOR OPT REVERSE DRIVE CONTR OPT DELAY 5 S POWER SHIFT SHUTTLE UNIT PINION SHAFT PUMP GEARS MAIN SHAFT DIFF GEARS PTO GEARS PTO CLUTCH BRAKE VALVE OPT 4WD PTO DIFF...

Page 1264: ...Valve for auxiliary hydraulics optional 2 action out float in out and in positions can be locked 18 Valve for auxiliary hydraulics optional 2 action kick out function float out hold in float out and...

Page 1265: ...993 6000 8750 910 7A 1 5 VALVE FOR HYDRAULIC MOTOR OPT KICK OUT VALVE OPTION FLOW REGULATOR OPTION 19 MPA 20 MPA 20 MPA 14 MPA REAR STEERING OPTION 19 MPA 23 MPA i 1 32 20 MPa BREAK VALVE OPTION Hydra...

Page 1266: ...te tank side 17 Valve for auxiliary hydraulics optional 2 action out float in out and in positions can be locked 18 Valve for auxiliary hydraulics optional 2 action kick out function float out hold in...

Page 1267: ...1210 Malli Koodi Sivu 90 Hydrauliikka 1 11 2000 6250 8950 910 7C 1 11 1998 Hydraulic diagram HiTech tractors...

Page 1268: ...Control valve BOSCH lifting ram safety valve 20 MPa 20 Lifting rams 21 Lifting ram transmission breather filtration grade 10 75 22 Brake valve option 23 Servo valve block pressure limiting valve 1 8 M...

Page 1269: ...Figure 2 Hydraulic system 660070 1212 Model Code Page 90 Hydraulic system 15 5 1993 6000 8750 910 8 8 11 1990 1 2 3 4 5 6 7 8 9 10 19 20 21 23 13 37 36 2a 0 2 MPa 23 MPa 19 MPa...

Page 1270: ...sure limiting valve 2a 0 2 MPa in the suction strainer hous ing rear end limits the lubricating pressure to 0 2 MPa From the servo valve block has been drawn a hose to the priority valve 7 This pressu...

Page 1271: ...1214 Model Code Page 90 Hydraulic system 15 5 1996 6000 8750 910 9A 15 5 1993 Picture 2A Hydraulic system with effect from ser no 660071...

Page 1272: ...ng cylinder 13 End plate oil inlet side pressure limiting valve 19 MPa 19 Hydraulic lift control valve Bosch shock valve 20 MPa 20 Lifting cylinder 21 Lifting cylinder transmission housing breather fi...

Page 1273: ...1216 Model Code Page 90 Working hydraulics 1 11 1998 6000 8750 910 9C HiTech Picture 2C Working hydraulics HiTech tractors...

Page 1274: ...ram 13 End flange inlet side pressure limiting valve 19 MPa 19 Control valve Bosch shock valve 20 MPa 20 Lifting rams 21 Liftin rams transmission breather filtration grade 10 75 23 Servo valve block...

Page 1275: ...amped on end of valve C Lubricating oil pressure sensor warning light comes on if pressure drops below 20 kPa D Hydraulic oil temperature sensor warning light comes on at temperature of 93 3 C TO QUIC...

Page 1276: ...housing 658899 Suction strainer housing is fitted upon the gearbox and pump is placed in the gearbox housing Wash the suction strainer every 800 running hours Lubricating pressure limiting valve 0 2...

Page 1277: ...1220 Model Code Page 90 Hydraulic system 1 1 1995 6000 8750 910 11A 15 5 1993 Hydraulic pump and suction pipes 658900 Picture 4A Hydraulic pump and suction pipes 658900...

Page 1278: ...Hylo sil silicone to the lower face of the plates The pump is removed and fitted in the same way as earlier according to instruction on page 911 4 Important From ser no H18329 incl the pump pressure p...

Page 1279: ...9A and B The working hydraulic pressure filter can be equipped with a sensor for the warning light which indicates blocking of the filter see pages 910 9A and 9B From ser no F16407 incl the pressure...

Page 1280: ...ders port A in the lifting position In the lowering position the oil returns to the oil reservoir gearbox housing In the neutral position the valve holds pressure in the lifting cylinders and the val...

Page 1281: ...tons on the ends of the both solenoid valves Thus it is possible tomove the controlvalve mainspool manually if for instance there is a malfunction of the control valve or if it is suspected that the h...

Page 1282: ...P and N pump tank Through the drilling in the spool 1 oil flows through the dril ling at the right end of the slide The constant oil Qs flows via the main spool 2 to the tank port T The main spool 2 i...

Page 1283: ...lifting cylinder pressure pilot pressure spring The pressure difference through the restriction of the main spool 2 is always equal to pilot pressure so the oil flow depends only on the position of t...

Page 1284: ...ing cylinders to the tank The return oil flow pressure alsoacts on the front of the piston 5 If this pressure reaches a sufficient level greater than the force of spring pressure Qs the holding valve...

Page 1285: ...rking pressure max 17 5 MPa 2 Ventilation 3 Tightening torque 150 Nm Locking fluid Loctite 270 Note The cylinder can be loaded in both direction Nipples should be greased weekly every 50 running hours...

Page 1286: ...ng hours 4 Universal grease 5 Attachment for optional equipment Figure 13 Lifting force and lifting range Note Hydraulic lifting link gear is available as an op tional equipment 1229 Model Code Page 9...

Page 1287: ...oir is standard As an extra equipment can be fitted a two extra valves brake valve for trailer or b one extra valve equipped with an oil flow control valve brake valve for trailer For later tractors t...

Page 1288: ...ulic system 8 11 1990 6000 8750 910 19 23 MPa Figure 18 Valves for auxiliary hydraulics A Position locking for the first valve B On the end plate underside there is fitted a pressure limit ing valve f...

Page 1289: ...d downwards the middle part of the slide closes the channels N and its upper part opens the line to the port A Pressure in the channel N and in channel P increases these channels unite in the front en...

Page 1290: ...the portB Pressure in the chan nel N and in channel P increases these channels unite in the front end flange The non return valve 2 opens and oil flows tothe auxiliary hy draulics via port B At the sa...

Page 1291: ...lock The oil flow is adjusted with a knob on the side panel in the cab Note Two seal kits are available for repairing the oil flow cont rol valve no 32599900 kit no 32449400 complete and kit no 336435...

Page 1292: ...ate and the intermediate plate and one of the next spool valves or the spool valve X and the po wer lift When the throttle spindle 1 is opened the flow X grows and the flow Q X decreases If the pressu...

Page 1293: ...low 50 l min 10 C max 0 6 bar 1 inch connection flow 50 l min 50 C max 0 5 bar Push pull quick couplings There is a breather hole under the rubber seal ring in the Push Pull quick couplings which hole...

Page 1294: ...T Locking balls lock the spool C When the spool is moved upwards port B is pressurised and oil returns via port A Pressure return kick out to the neutral position happens when oil pressure pushes ball...

Page 1295: ...fitted to the third valve in the valve set Ordering number of the control valve is 32532700 with lever or 32536500 only valve block It is possible to order the front lift together with the front PTO T...

Page 1296: ...odel Code Page 90 Hydraulic system 1 9 2002 6000 8950 910 27 1 8 1998 Lifting rams of front lift Picture 22 Lifting ram on 6300 8150 80 mm Picture 23 Lifting ram on 8350 8950 90 mm Loctite 270 Loctite...

Page 1297: ...1240...

Page 1298: ...re limiting valve Pressure test point 4b Later valve block 660071 Connect a pressure gauge to the test point on the servo valve block and read the pres sure value It should be 1 8 1 9 MPa 4c On tracto...

Page 1299: ...nt HPR in the rear part of the suction strainer housing on the gearbox see page 440 25 1b The PTO clutch pressure is measured by connecting a pressure gauge tothe hole onthe RHside ofthe PTOhousing Th...

Page 1300: ...5 MPa 50 65 C 1 7 MPa 30 32 C 2 0 MPa 20 25 C Note Possible extra hydraulic equipment raise the free circu lation pressure value For instance on tractor that has three valve blocks and a front loader...

Page 1301: ...and sealing pieces Apply Loctite 542 to the sealing piece screws and tighten them 5 Connect the pressure hoses to the pressure pipes Fit the brake cylinder 6 Tighten the suction pipe clip to a torque...

Page 1302: ...e between the pump and the servo valve block It is difficult to determine a certain reject limit to the pump In a light agricultural use even a worn pump can function satis tactorily Just when a tract...

Page 1303: ...nerates sound which can be heard from the pump Possible reasons 1 Suction pipe or suction strainer blocked 2 Wrong oil viscosity 3 Air enters into system 3 Air in oil If air enters into the system via...

Page 1304: ...repair work unscrew the shock valve after which the lower links can be pressed to the lower posi tion B Removing control valve Note The control valve is fitted on the RH side of the gearbox housing 1...

Page 1305: ...slide must move easily in its bore Pilot pressure limiting valve Note The new pilot valve has neither a ball nor a spring but only a tapered valve pin and a locking nut The valve must not be screwed...

Page 1306: ...a knife the o ring and guide ring Remove the piston from the piston rod Note Removal of the piston is facilitated by heating it up so that the locking fluid on the threads melts 6 Remove the cover fr...

Page 1307: ...of the tool 12 Squeeze the seal into the groove with ETV 893590 80 ETV 894 290 90 ETV 894 250 100 13 Roll the two guide rings together as shown in the figure and fit them on the piston 14 Lubricate th...

Page 1308: ...ion sensor always before de taching the PTO housing from the tractor see section 46 Adjusting pick up hitch lifting links 6181 125 The lifting links should always have a certain amount of clear ance w...

Page 1309: ...1252...

Page 1310: ...om the pump side end Unscrew the intermediate plate bolts and remove the intermediate plate Detach the angle union GS 9449 and the upper plug GR 0286 and change over their places Drill a 12 hole mm th...

Page 1311: ...1993 6000 8400 4 1 2 3 4 5 6 7 8 9 9 10 11 11 12 12 13 14 15 15 16 17 18 19 20 32691400 or 32607400 or 32691500 4 pcs 21 10 mm 105 mm 75 mm 27 mm 120 mm 106 mm 32519420 M10 s 6mm Welding 32691700 GS 9...

Page 1312: ...1 32619900 Tanko St ng Rod 8 1 32250700 Nivel Led Joint 9 2 JE8027 Sokka Pinne Pin 10 1 32691200 Putki R r Pipe 11 2 GS9319 Liitin Anslutning Connection 13 1 32691100 Putki R r Pipe 14 1 32599900 Vir...

Page 1313: ...gether with a special valve of the motor The oil flow control valve is situated between the pump end plate and the valve block The oil flow is adjusted with a knob on the side panel in the cab The reg...

Page 1314: ...odatin Extra filter Extra filter Extra Filter ei var not stored 1 31983900 Lis suodatin Extra filter Extra filter Extra Filter ei var not stored 38 1 33159700 Kannatin H llare Support Halter 6000 6400...

Page 1315: ...FILTER FITTING INSTRUCTION 03 04 1996 42 M 45 Nm 46 M 80Nm 47 M 60Nm 45 43 M 60 Nm 38 48 41 40 39 38A 39A 41A 42A 43A 49 40A 45A 47A With trailer brake valve P M 80 Nm 8 8 M 125 Nm 10 9 B M 45 Nm 6000...

Page 1316: ...e lower part not rend and rotate carefully the covering round the piston rod end NOTE Do not use any sliding compound other wise the covering does not stay later in its place Fasten the covering with...

Page 1317: ...1260...

Page 1318: ...ts 5 7 and tighten them After that is tightened the reservoir attaching bolts tightening torque 80 Nm Disconnect the lifting cylinder breather pipe end on the brake housing Attach the parts 12 13 to t...

Page 1319: ...Page 2 2 not 8000 99 EXTRA OIL RESERVOIR fitting instruction 22 08 1996 6600 8750 1 2 3 3 4 90Nm 5 90Nm 6 90Nm 7 90Nm 8 100Nm 9 60Nm 9 60Nm 10 45Nm 11 45Nm 12 45Nm 13 45Nm With trailer brake valve C A...

Page 1320: ...linkage NOTE Replace on models 6000 6400 6900 8000 smaller final drives the support fixing bolts with 10 mm longer ones ref 4 Refit the low pressure filter sleeves 61 and a new return oil filter 15 co...

Page 1321: ...00 15 1 33179400 Painesuodatin t yd Tryckfilter kmpl Pressure filter assy Druckfilter kmpl 1 20639610 Suodin Filter Filter Filter 21 1 KH4111 O rengas O ring O ring O Ring 24 2x3 21A 1 30322100 Pikali...

Page 1322: ...cab and bind it with plastic binders Check that the wires do not remain under moveable parts Connect the wire with a cable shoe under the earth screw on the cab front wall on the engine side beside th...

Page 1323: ...Va Va 3 Va Vit White Mu Svart Black Va 4 1 1 33093900 Indikaattori Indikator Indicator Indikator 2 1 KH4006 O rengas O ring O ring O Ring 3 1 33766800 Johdinsarja Ledningssats Wiring set Verkabelung...

Page 1324: ...100 Special tools 101 Special tools ETV 102 Locally prepared tools ET 1267...

Page 1325: ...1268...

Page 1326: ...essure measuring equipments 5 64 Powered front axle 7 70 Frame and wheels 8 80 Cab and shields 9 91 Hydraulic power lift 10 equipments for measuring pressures in hydraulic circuits 10 equipments for m...

Page 1327: ...1270...

Page 1328: ...r for facing inlet valve seat 16 9101 65505 Milling cutter for inlet valve seat 17 9101 65506 Inner milling cutter for inlet valve seat 18 9101 66200 Lever for compressing valve spring 19 9052 47200 C...

Page 1329: ...1272 Model Code Page 101 Special tools 1 10 1999 6000 8950 101 0 1 18 19 21 22 23 24 25 26 28 27 29 30 20 11 12 13 14 15 16 17 31...

Page 1330: ...limiting control rod travel 9051 71300 Extractor for injectors 8366 62022 Electronic device for checking injection timing E engines which incl parts 1 3 below 1 836662121 Magnetic detector 2 83666212...

Page 1331: ...pump impeller 320 and 420 engines earlier no 8360 85499 9051 40200 Drift for fitting coolant pump seal seal no 8353 31202 9051 79300 Drift for fitting coolant pump seal seal no 8353 39425 9051 64900 D...

Page 1332: ...gramming cable L 1 5 m To be used when programming AC 5 5 2 control unit which is fitted on tractor 337 00 610 Programming cable L 8 m To be used when programming AC 5 5 2 control unit which is fitted...

Page 1333: ...ing clutch release bearing not HiTech tractors ETV 893790 Centring tool for clutch disc not HiTech tractors Locally prepared tools ET 893470 Support roller for splitting tractor Frame and Wheels 505 9...

Page 1334: ...end bearing ETV 892 380 Sleeve for fitting input shaft rear end bearing Gearbox 505 905 ETV 893 300 Puller for differential bearings Gearbox 505 905 ETV 893 340 Plate for fitting bearing race rear pin...

Page 1335: ...1278 Model Code Page 101 Special tools 1 4 1997 6000 8750 4 101 8 11 1990 ETV 894 050 ET 894 060 ETV 894 080 ETV 894 120...

Page 1336: ...sealing ring on input shaft Gearbox 505 905 ET 893 480 Support plate for front frame 2 pcs Frame and Wheels 505 905 B ETV 890 220 General handle ETV 893 303 Plate for removing bearings for planet car...

Page 1337: ...ch 4WD output shaft A ETV 893 260 1 Socket spanner for 4WD output shaft nut Gearbox 505 905 ETV 894 170 2 Socket spanner for 4WD output shaft nut new tool ETV 891 900 1 Sleeve for fitting 4WD output s...

Page 1338: ...ZF on 305 665 ETV 894 200 Drift for fitting oil seal and needle bearing inside the DPS input shaft front end in transmission 650 ET 893 480 Support plate for front end frame 2 pcs see 2 step quick sh...

Page 1339: ...1282 Model Code Page 101 Special tools 15 5 1993 6000 8750 6B 101...

Page 1340: ...seal in final drives 700 ETV 894 560 8350 8950Hi Guide pipe to assembling the final drives 700 Locally prepared tools ET 893 410 Support for removing outer drive shaft bearing race Final drives 505 9...

Page 1341: ...00 Sleeve for fitting pinion shaft oil seals powered front axle 505 905 B ETV 892 290 Sleeve for fitting drive shaft outer oil seal powered front axle 505 905 ETV 893 730 Plate for fitting drive shaft...

Page 1342: ...505 905 ETV 894 460 Plate to fit hub cassette seal new ETV 893 450 Tool to adjust bevel pinion shaft position which incl ETV 893 451 Measuring rod 1 pcs also Carraro 505 905 ETV 893 452 Screw M10x100...

Page 1343: ...1286...

Page 1344: ...8 11 1990 6000 8750 9 101 70 Main frame and wheels A Order no Description ET 893480 Support plate for front frame 2 pcs Frame and wheels 505 905 B ET 893470 Support roller for splitting tractor Frame...

Page 1345: ...or crimping lifting cylinder piston seal 6000 6400 and 8000 Lifting cylinder 80 ETV 893 600 Drift for fitting lifting cylinder piston seal 6000 6400 and 8000 Lifting cylinder 80 ETV 894 240 Conic slee...

Page 1346: ...These equipment can also be ordered separately Measuring steering system working pressure pressure at test point 14 0 15 5 MPa A Measuring opening pressure of steering system shock valve opening press...

Page 1347: ...test point 19 0 19 8 MPa 1 Measuring PTO clutch pressure pressure at test point 0 05 0 1 MPa lower that pressure at pressure test point on the servo valve block 2 Measuring lubricating oil pressure L...

Page 1348: ...h C3 planetary gear clutch rearmost clutch Note If the tractor has HiTech Shuttle all three DPS clutches have their own HPR test point and a pressure gauge can be connec ted direct to the test points...

Page 1349: ...1292...

Page 1350: ...1293 Model Code Page 102 Locally prepared tools 1 4 1997 6000 8750 102 1 8 11 1990...

Page 1351: ...1294 Model Code Page 102 Locally prepared tools 1 4 1997 6000 8750 2 102 8 11 1990 42 Gearbox B ET 894 060 Press plate for adjusting selector forks M10 8 35 55 10 5 20 7 ET 894 060...

Page 1352: ...gear B ET 893 420 Sleeve for fitting bearings on planet carrier Final drives 505 905 Sleeve for fitting bearings on front end of cylinder 4 ET 893420 410 15 82 90 45 Final drives B ET 893 410 Support...

Page 1353: ...1 4 1997 6000 8750 4 102 8 11 1990 46 Power take off B ET 894 000 Tool for loosening the locking flange at the front end of the PTO shaft see Steering system 6100 8100 ET 894 090 Sleeve for fitting P...

Page 1354: ...mp ET 894000 1297 Model Code Page 102 Locally prepared tools 1 1 1995 6000 8750 5 102 8 11 1990 61 Steering system ET 894000 Tool for rotating steering cylinder head Steering cylinder 505 905 450 55 4...

Page 1355: ...1298 Model Code Page 102 Locally prepared tools 1 1 1995 6000 8750 6 102 8 11 1990...

Page 1356: ...lly prepared tools 1 4 1997 6000 8750 7 102 1 1 1995 64 Powered front axle Sige B Part no Description ET 894 010 Drift for fitting removing drive shaft bushing powered front axle 505 905 SR 50 130 1 1...

Page 1357: ...1990 6000 8750 8 102 70 Frame and wheels A ET 893480 Support plate for front frame Frame and wheels 505 905 B ET 893470 Support roller for front frame Frame and wheels 505 905 62 110 22 50 150 5 ET 8...

Page 1358: ...02 Locally prepared tools 8 11 1990 6000 8750 102 9 80 Cab and shields ET 894 110 Lifting tool for cab 1260 1290 175 1630 774 50 70 30 10 4 5 93 167 70 R25 130 12 415 665 13 5 ast 180 A A A A 25 3 19...

Page 1359: ...odel Code Page 102 Locally prepared tools 1 1 1995 6000 8750 10 102 8 11 1990 91 Hydraulic power lift A ET 893 530 Sleeve for fitting lifting arm shaft seal Hydraulic lift 505 905 10 80 74 5 84 5 ET 8...

Page 1360: ...1303 Model Code Page 102 Locally prepared tools 1 1 1995 6000 8750 11 102 8 11 1990...

Page 1361: ...1304...

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Valtra VALMET 6000, Workshop Manual

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