background image

Figure 2. Removal of lower front
casting.

Figure 1. Removal of ignition bar
knob.

Safety Upgrade Instructions

These instructions are for the

 Valor Legend Ultra

(Model 837 AN and 837 AP)

Important: Switch the appliance off, isolate the gas supply to the appliance and

ensure that the appliance is completely cool before continuing any further.

1. Removal of Fascia

Cast Iron Fascia

1.

 

Unscrew and remove the ignition bar knob
(See figure 1).

2.

 

Remove the lower front casting by lifting and
pulling forward (See figure 2).

3.

 

Remove two screws located behind the upper
decorative casting (See figure 3).

4.

 

Remove the Fascia by gentle pulling the top of
the fascia forward. Two retaining clips hold the
top of the fascia. Once clear of these the fascia
can be lifted clear of the lower bottom fascia
brackets (See figure 4)

3002783/01
Date: June 2002.

© Valor Heating

Summary of Contents for Valor Legend Ultra 837 AN

Page 1: ...uing any further 1 Removal of Fascia Cast Iron Fascia 1 Unscrew and remove the ignition bar knob See figure 1 2 Remove the lower front casting by lifting and pulling forward See figure 2 3 Remove two screws located behind the upper decorative casting See figure 3 4 Remove the Fascia by gentle pulling the top of the fascia forward Two retaining clips hold the top of the fascia Once clear of these t...

Page 2: ...cast Iron fascia Standard fascia three or four sided 1 Unscrew and remove the ignition bar knob See figure 1 2 Remove the Fascia by gentle pulling the top of the fascia forward Two retaining clips hold the top of the fascia Once clear of these the fascia can be lifted clear of the lower bottom fascia brackets See figure 4 ...

Page 3: ...emoved push the ignition bar back into the mounting bracket 6 Replace the locating bracket and secure using the self tapping screw removed previously For models NOT fitted with a locating bracket See figure 5 7 Place a suitable flat instrument on the underside of the bushing and lift the bushing clear of the mounting bracket see figure 6 8 Pull the ignition bar forward and clear of the mounting br...

Page 4: ...t pull on the leads Grip the terminals close to the interrupter block and gently pull the leads clear of the interrupter block This will avoid damage to the leads 7 Unscrew and remove the interrupter block 8 Supporting the connector with a wrench unscrew the pipe nut below the thermostat valve 9 Unscrew and remove the brass nut at the top of the gas valve 10 The gas valve can now be removed 11 Sup...

Page 5: ...if absolutely necessary Do not overbend the ignition arm The screw at the base of the ignition bar must be against the D flat on the gas valve spindle 4 Replacing the electronic spark generator battery Refer to figure 10 1 Remove the battery from the electronic spark generator To do this simply grip the battery at the left hand side lift and pull to the left 2 Remove the old battery from the work ...

Page 6: ...mm and ensure that they open easily and freely There should be no restriction If there is any restriction or metallic scrapping sound then the relief panels may be coming into contact with the stop plates These are located on the underside of the firebox behind the relief panels and are to ensure that the springs are not over bent during operation If the relief plate is coming into contact with th...

Page 7: ...is adjusted to ensure smooth operation The height of the ignition bar can be adjusted to suit the slot in the fire front The adjustment must be made before the window is refitted as follows 1 Locate slots in the fascia over the claws at the sides of the main appliance figure 12 2 Angle the fascia up and turn the ignition bar to test if it will project through the slot in the fascia ...

Page 8: ...e screw securing the ignition bar sleeve figure 13 4 Adjust the height of the ignition bar so that it can rotate freely through the slot Retighten the sleeve screw 5 The thermostat wheel height can be adjusted by simply sliding it up or down the spindle and the tightening the bushing below so that it is flush against the wheel figure 13 6 Remove the fascia ...

Page 9: ...log 7 Final Review Replace the ceramic fuel effect bed as below 1 Place the lower rear log in the support cradles at the back of the firebox See figure 14 2 Place the upper rear log on top of the lower rear log The pegs in the lower log locate in the holes in the upper log figure 15 ...

Page 10: ...the front log in the opening of the firebox base cover Slide the log forward as far as it will go See figure 16 4 Place the left cross log stamped L underneath over the front and rear logs Locate the cross log over the peg in the front log and into the channel in the rear log See figure 17 ...

Page 11: ...tor bar Adjust the ignitor lever up to almost the top of the opening in the fascia and tighten set screw Re check operation of ignitor lever to ensure no contact with fascia in the upper released or lower depressed position Remove fascia again With the glass window still removed re connect the gas supply to the heater and carry out a leak test on all of the gas connections up to the control valve ...

Page 12: ...mer that 1 The battery should be replaced each season 2 If for any reason the fascia has been removed the smooth operation of the ignition lever must be checked If it is not smooth then the appliance must not be used until rectified by a qualified person ...

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