Unitek TVD6-200bl Manual Download

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MANUAL

3-phase Transistor Servo-Drive

TVD6-200bl, TVD6.2-400-bl

for brushless DC Motors

with Rotor Position Encoder

-b

Version

0108-1

Summary of Contents for TVD6-200bl

Page 1: ...MANUAL 3 phase Transistor Servo Drive TVD6 200bl TVD6 2 400 bl for brushless DC Motors with Rotor Position Encoder TVD6 bl TVD6 2bl Version 0108 1...

Page 2: ...ion to the TT and IT mains 18 Motor power connections 19 Control connections 20 25 Signal outputs 26 27 Terminal connections and connectors 28 29 4 Device overview Components 30 Circuit diagram 31 Fro...

Page 3: ...EN60204 EN50178 EN60439 1 EN60146 EN61800 3 IEC UL IEC364 IEC 664 UL508C UL840 VDE Regulations VDE100 VDE110 VDE160 T V Regulations Trade body guidelines VGB4 The user must ensure that in the event of...

Page 4: ...tage however in order to achieve the best control precision a tacho control is always used The speed actual value is ge nerated in the encoder unit rotor position encoder plus brushless tacho The diff...

Page 5: ...articularly suitable for component equipment inserting machines sheet metal working machines machine tools plastic working machines assembly machines knitting and sewing machines textile working machi...

Page 6: ...gh quality bases for the IC with external connections LED displays 16 position binary switches for the P I adjustment of the speed controller precision potentiometers for fine adjustments plug in jump...

Page 7: ...E 24TE 6HE Cooling at 60 duty cycle self self external at 100 duty cycle external external external Power connection TVD6 2 400bl directly to the mains 1 x 400V 3 x 400V max 460V Option for voltages 3...

Page 8: ...1000 Command value inputs 10V Logic inputs 10 to 30V Logic inputs 14V 6mA Note Necessary information to be indicated when ordering TVD6 200bl Check the switch on time external fan for 100 duty cycle M...

Page 9: ...TVD6 200bl TVD6 2 400bl 9 2 Mechanical Installation Dimensions Compact 10 and 16A 25A device case case or lateral angle bracket...

Page 10: ...ules 1 2 3 4 5 A 1xE 3 2xE 3 3xE 3 4xE 3 5xE 3 B 1xE 40 2xE 40 3xE 40 4xE 40 5xE 40 C 1xE 55 2xE 55 3xE 55 4xE 55 5xE 55 Device frame E for 16 A 81 28 mm E for 25A 121 92 mm Mounting depth 255 mm For...

Page 11: ...of the mains module with the module insertion without supporting frame Mains module adjustments external ballast resistance bridge D1 open Supporting frame Height units 6HE Splitting units 10 16A 16TE...

Page 12: ...sw lat angle bracket 180 158 190 5 55 M5 Bore hole dimensions of the multiple axes combinations mm Lateral angle bracket A C D E Screw Wall mouting n x E 60 n x E 40 190 5 55 M5 Front mounting bei 19...

Page 13: ...t Power line filter 1ph 3ph Motor choke TVD6 200 Motorchoke TVD6 2 400 Magnetic core 5A FE1 10 FE3 10 MDD 1 3a EMI742 70107 10A FE1 16 FE3 16 MD78 10 MDD 1 6a EMI742 70107 16A FE1 16 FE3 16 MD84 20 MD...

Page 14: ...00bl Connections Compact device connection only left figure without internal connections Multiple axis combination one or multiple axis with a mains module plus one or multiple axis without any mains...

Page 15: ...the mounting plate using a 4mm wire l 50mm Single phase connection Power line filter type up to 16A FE1 16 Conductor length between the device and the power line filter 100mm Three phase connection P...

Page 16: ...n measures TVD 200bl Connection to the 230V mains AC voltage connection 1 x 230V 50 60Hz Compact device up to 10A Multiple axes combination up to 20A Three phase voltage connection 3 x 230V 50 60Hz fo...

Page 17: ...ust be used at the output of the transformer The fuse value for each mains module is max 30AF Transformer power examples TVD6 200bl TVD6 2 400bl Autotransformer Transformer rated power VA 0 6 x 230 x...

Page 18: ...on to the TT mains TT mains Symmetrical three or four con ductor three phase mains with direct earthing Device PE via the earthing con nection Connection to the IT mains IT mains Symmetrical three or...

Page 19: ...arthing in case of long conductor cables Magnetic cores against HF failures Motor chokes against LF failures against high leakage currents for motor efficiency for motor life External ballast resistan...

Page 20: ...elded and separated from power conductors command value pairs twisted and shielded Logic connections Relays with gold contacts or reed relays Contact current 6mA Internal logic voltage 15V Potential c...

Page 21: ...Drive enable external logic voltage drive enable voltage 0V X1 2 Drive enabled command value and speed control loop circuit are immediately active LED D1B bright Drive disabled Jumper J2 plugged in em...

Page 22: ...ains failure Braking function command value in case of a mains failure Feed back to the bus circuit Control connections Output stage switch function Contact Function closed Enable LED bright open dire...

Page 23: ...Function Measuring point Command value 1 X1 4 signal directly X4 1 X1 8 GND X4 10 Command value 2 X2 17 signal SW2 1 2 SW2 2 3 directly ramp X4 2 X4 2 X2 28 GND X4 10 Jumper positions Function Jumper...

Page 24: ...max 5s Inputs Maximum input voltage 10V Input resistance 10 kW Internal reduction using the potentiometers Imax1 Imax2 Relay contacts gold or reed contacts Connections Current limit Connector Jumper M...

Page 25: ...3 bl tacho phase 3 white 4 GND blue 6 15V violet 10 Thermo sensor pink 6 Thermo sensor orange 12 Rotor position 1 brown 13 Rotor position 2 green 14 Rotor position 3 red 15 Additional connections when...

Page 26: ...n BTB contact drops in case of Error BTB LED D1A LED display Actual value error dark LED D2H bright Over temperature dark LED D2G bright Short circuit short circuit to earth dark LED D2F bright Voltag...

Page 27: ...signals Signal Function Output Display saved Bus mains module error X1 14 LED2A yes Overload disable X2 18 LED 1F no Stationary speed 1 X2 25 LED 1E no Over temperature motor 150 C X2 26 no heat sink...

Page 28: ...ctronics X1 12 X11 10c Device zero GND X1 13 X11 8c Bus error X1 14 X11 6c Amplification 1 1 X1 15 X11 4c Output stage switch X1 16 X11 2c Command value 2 input signal X2 17 X11 32a Overload signal X2...

Page 29: ...ctor no bl tacho mp X7 1 X11 2b bl tacho phase 1 X7 2 X11 6b bl tacho phase 2 X7 3 X11 10b bl tacho phase 3 X7 4 X11 14b free X7 5 GND X7 6 X11 22b 15V X7 7 X11 26b DC tacho X7 8 X11 20c DC tacho X7 9...

Page 30: ...30 Transistor Servo Drive TVD6 200bl TVD6 2 400bl Components...

Page 31: ...TVD6 200bl TVD6 2 400bl 31 4 Device Overview Circuit diagram...

Page 32: ...value at the output of the differential amplifier 2 2nd command value at the output of the integrator 3 Current command value 4 10V 5 10V 6 Current actual value 7 Speed actual value 8 Enable 9 free 1...

Page 33: ...r SW2 2 3 Poti P2 INT Amplification P term Binary switch S4 Poti P3 XP Amplification I term Binary switch S5 Offset Poti P8 Plug in jumpers Function Jumper no 1st command value input ref zero S12 2nd...

Page 34: ...sabled LED F Stationary LED E Speed loop output LED D Speed loop output LED C Command value enable LED B Drive ready BTB LED A Power section LED D2x Actual value error saved LED H Temperature optional...

Page 35: ...ller P I switch Xp adjustment Slope limiting device integrator INT adjustment only command value 2 Zero point Offset adjustment Path position controller in the CNC PLC control Attention Always optimis...

Page 36: ...plugged in Jumper S11 S12 open Check the GND connection The signal and GND connections can be swapped Basic set up Both command values connected The command values 1 and 2 are added internally Check t...

Page 37: ...cho voltage x max speed Basic set up for 3000 min for further max speeds pls indicate on order Fine adjustment with potentiometer nmax P4 Command value from the potentiometer with a 1V command value a...

Page 38: ...0 to 10V S19 open Imax1 P5 Imax2 X1 10 0 to 10V S20 open Imax1 P6 The external current limiting voltage can be reduced internally by means of the potentiome ter Imax Continuous current The motor prote...

Page 39: ...of drives Note The integral term can be switched off through the use of the input INTAB X2 31 Adjustment of the proportional term by means of the binary switch S4 Switch S4 Position 0 1 2 3 4 5 6 7 R...

Page 40: ...fication XP x FXP Adjustment by means of an oscilloscope Adjustment Measured value Command value jump 0 5V Command value X4 1 Input INTAB X2 31 activated Controller response Current command valueX4 3...

Page 41: ...cillations begin Turn the potentiometer XP anticlockwise until the oscillation disappears Turn poti XP back another 2 clicks Adjust the switch S5 in such a way that when a command value jump of 50 occ...

Page 42: ...l 1x or 3x 400V for TVD6 2 400bl Motor 3 x motor conductors protect conductor shield Encoder connection observe the motor specific connection data sheets Control connections Enable contact between X1...

Page 43: ...rs Motor runs steadily not jerky Amplification Xp too high turning anti clockwise Power supply off Check the motor and encoder conductors Adjust the speed to 10 by means of the potentiometer nmax Adju...

Page 44: ...he output stage switch LED D1G dark LED D1H dark Check the output stage switch or install substitute bridges for the output stage switch Connect enable Check the enable voltage Check the jumper LED D1...

Page 45: ...dily Tacho conductor cores mixed up or interrupted Amplification too high Command value faults Mains module switches to failure du ring braking LED D2A bright Braking energy too high Mains module swit...

Page 46: ...d value 2 Test points command value 1 Current command value Current actual value Speed actual value Enable Motor running looking on the shaft Clockwise anti clockwise command value 2 Jumper Clockwise...

Page 47: ...TVD6 200bl TVD6 2 400bl 47 7 Faults Diagnosis Encoder signals...

Page 48: ...48 Transistor Servo Drive TVD6 200bl TVD6 2 400bl...

Page 49: ...V Current command value Imax2 external voltage V Speed controller settings Actual value rough adjustment DC tacho S9 Position Switches P term S4 Position I term S5 Position Potentiometers Speed nmax...

Page 50: ...ntrol loop amplification Resistances current control loop kW Measured data Motor voltage max V 3x Motor current peak A 3x Motor current continuous A 3x DC tacho voltage max V Acceleration V ms Braking...

Page 51: ...TVD6 200bl TVD6 2 400bl 51 10 Drawings Ext ballast resistor...

Page 52: ...Transistor Servo Drive TVD6 200bl TVD6 2 400bl 52 Encoder connection...

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