United States Stove Company SP1000E Manual Download

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11785 SE Highway 212

– Suite 305

Clackamas, OR 97015-9050
(503) 650-0088

WWW.PFSTECO.COM

United States Stove
Company

Project # 23-114
Model: SP1000E
Additional Models: KP1000E, AP1000E,
US1000E
Type: Pellet-Fired Room Heater
June 14, 2023

ASTM E2779 Standard Test Method for
Determining Particulate Matter
Emissions from Pellet Heaters (EPA
ALT-146)

Contact:

Mr. John Voorhees

227 Industrial Park Road
South Pittsburg, TN 37380
[email protected]
423-837-2100

Prepared by: Sebastian Button,
Laboratory Supervisor

Summary of Contents for SP1000E

Page 1: ...l Models KP1000E AP1000E US1000E Type Pellet Fired Room Heater June 14 2023 ASTM E2779 Standard Test Method for Determining Particulate Matter Emissions from Pellet Heaters EPA ALT 146 Contact Mr John...

Page 2: ...Project 23 114 Model SP1000E Page 2 Revision History 6 14 2023 Original Issue...

Page 3: ...Test Conditions Summary 9 Appliance Operation and Test Settings 9 Settings Run Notes 9 Appliance Description 10 Appliance Dimensions 10 Test Fuel Properties 13 Pellet Fuel Analysis 14 Sampling Locatio...

Page 4: ...nmental Protection Agency for the certification and auditing of wood heaters pursuant to subpart AAA of 40 CFR Part 60 New Source Performance Standards for Residential Wood Heaters and subpart QQQQ of...

Page 5: ...art of testing 50 hours of conditioning was performed by the manufacturer at a medium heat setting per ASTM E2779 Prior to start of testing the dilution tunnel was cleaned with a steel brush A separat...

Page 6: ...er US Stove Catalyst No Heat exchange blower Integral Type Pellet Stove Style Free Standing Date Received Friday May 12 2023 Testing Period Start Friday May 19 2023 Finish Friday May 19 2023 Test Loca...

Page 7: ...Description 189 Mettler Toledo 3 x3 floor scale w digital weight indicator 053 APEX XC 60 Digital Emissions Sampling Box A 054 APEX XC 60 Digital Emissions Sampling Box B 203 APEX XC 50 DIR Digital E...

Page 8: ...ssions g hr Integrated Total g hr CO Emissions g min Overall CO Emissions g min Heating Efficiency HHV Overall Heating Efficiency HHV Setting BR 1 5 19 2023 OA 1 06 360 14784 3 2 1 0 0 19 0 19 75 75 H...

Page 9: ...B Test Run Time Min Pre Post Pre Post 1 72 76 37 5 33 6 29 92 5 6 14 9 6 4 360 Appliance Operation and Test Settings The appliance was operated according to procedures as described in the Operations M...

Page 10: ...fan forces air into the firebox through holes in the bottom of the firepot Combustion Control A control panel on the side of the unit is used to select burn rates which are varied by automatic modula...

Page 11: ...Project 23 114 Model SP1000E Page 11 Appliance Front Appliance Left...

Page 12: ...Project 23 114 Model SP1000E Page 12 Appliance Right Appliance Rear...

Page 13: ...114 Model SP1000E Page 13 Test Fuel Properties Test fuel used was Energex Wood Pellet Fuel a PFI Certified Premium Pellet Brand A sample of pellets was sent to Twin Ports Testing for analysis see rep...

Page 14: ...Project 23 114 Model SP1000E Page 14 Pellet Fuel Analysis...

Page 15: ...and Descriptions Sample ports are located 16 5 feet downstream from any disturbances and 2 feet upstream from any disturbances Flow rate traverse data was collected 8 feet downstream from any disturba...

Page 16: ...hours and then weighed at 6 hour intervals to a constant weight per ASTM E2515 11 Section 10 Calibration Quality Control and Assurances Calibration procedures and results were conducted per EPA Method...

Page 17: ...Project 23 114 Model SP1000E Page 17 Sealed Unit...

Page 18: ...e been submitted electronically in conjunction with this report Appendix A Test Run Data Technician Notes and Sample Analysis Appendix B Labels and Manuals Appendix C Equipment Calibration Records App...

Page 19: ...80 99 2 21 2023 18 55 600 102 75 92 287 15 2 21 2023 19 25 630 100 4 75 6 283 94 2 21 2023 19 55 660 98 8 74 95 288 27 2 21 2023 20 25 690 97 3 74 86 282 93 2 21 2023 20 55 720 95 7 75 32 283 59 2 21...

Page 20: ...2023 15 30 330 70 6 85 45 283 46 2 22 2023 16 00 360 69 1 84 91 281 13 2 22 2023 16 30 390 67 6 84 76 283 87 2 22 2023 17 00 420 66 1 84 14 284 1 2 22 2023 17 30 450 64 6 83 01 284 03 2 22 2023 18 00...

Page 21: ...2 2 23 2023 6 30 1230 25 5 76 7 277 05 2 23 2023 7 00 1260 24 1 76 49 277 09 2 23 2023 7 30 1290 22 6 76 99 276 42 2 23 2023 8 00 1320 21 2 77 11 276 47 2 23 2023 8 30 1350 19 7 77 12 276 84 2 23 2023...

Page 22: ...com Subject Re SP1000 Testing Sebastian Low HR1 Damper Fully Closed Medium HR2 Damper Fully Closed High HR5 Damper Fully Open Yes on the 6 vent Thanks The linked image cannot be displayed The file may...

Page 23: ...PELLET TEST DATA PACKET ASTM E2779 E2515 Run 1 Data Summary Client USSC Test Date Tracking Job Model Techician Signature Date 5 24 2023 SP1000 23 114 149 5 19 2023 PFS TECO...

Page 24: ...um Burn Rate Target TEST RESULTS ASTM E2779 ASTM E2515 Average Gas Meter Temperature F Total Sample Volume dscf Average Tunnel Temperature F Total Sample Volume ft 3 Average Gas Velocity in Dilution T...

Page 25: ...84 Btu h Burn Rate kg h 1 06 2 33 lb h Input kJ h 20 766 19 699 Btu h Test Load Weight dry kg 6 34 13 97 dry lb MC wet 5 98 MC dry 6 36 Particulate g 6 09 CO g 69 Test Duration h 6 00 Emissions Partic...

Page 26: ...121 Btu h Burn Rate kg h 2 75 6 05 lb h Input kJ h 53 998 51 223 Btu h Test Load Weight dry kg 2 75 6 05 dry lb MC wet 5 98 MC dry 6 36 Particulate g N A CO g 14 Test Duration h 1 00 Emissions Particu...

Page 27: ...1 Btu h Burn Rate kg h 1 05 2 32 lb h Input kJ h 20 710 19 646 Btu h Test Load Weight dry kg 2 11 4 64 dry lb MC wet 5 98 MC dry 6 36 Particulate g N A CO g 24 Test Duration h 2 00 Emissions Particula...

Page 28: ...0 Btu h Burn Rate kg h 0 49 1 09 lb h Input kJ h 9 726 9 226 Btu h Test Load Weight dry kg 1 48 3 27 dry lb MC wet 5 98 MC dry 6 36 Particulate g N A CO g 31 Test Duration h 3 00 Emissions Particulate...

Page 29: ...11 0 014 95 12 0 010 95 Center 0 016 95 Static Pressure 0 080 in H2O Fuel Type D Fir Oak Pellet Brand HHV kJ kg 19 810 19 887 Pellet Fuel Grade C 48 73 50 HHV BTU lb H 6 87 6 6 C O 43 9 42 9 H Ash 0...

Page 30: ...1 35 1 0 2 0 070 327 73 22 35 1 0 04 0 072 327 73 23 34 9 0 17 0 071 327 73 24 34 6 0 31 0 071 328 73 25 34 6 0 02 0 072 332 73 26 34 5 0 11 0 073 333 73 27 34 4 0 05 0 073 334 73 28 34 3 0 13 0 072 3...

Page 31: ...72 48 32 2 0 15 0 072 337 72 49 32 1 0 09 0 073 336 72 50 32 0 0 07 0 075 335 72 51 31 8 0 24 0 073 334 72 52 31 8 0 0 071 338 72 53 31 8 0 02 0 073 338 72 54 31 6 0 17 0 073 337 72 55 31 5 0 1 0 071...

Page 32: ...17 2 21 78 5 0 86 13 6 0 1 98 341 79 72 4 14 2 034 0 147 0 017 2 21 78 7 0 89 13 5 0 1 98 343 79 72 6 15 2 183 0 149 0 016 2 21 78 9 0 87 13 3 0 2 98 340 79 72 3 16 2 332 0 149 0 016 2 22 79 1 0 88 13...

Page 33: ...0 93 10 0 0 1 98 339 81 72 45 6 729 0 154 0 016 2 33 87 7 0 92 10 0 0 0 99 340 81 72 1 46 6 883 0 154 0 016 2 34 87 9 0 91 10 0 0 0 99 342 81 72 47 7 037 0 154 0 016 2 34 88 2 0 95 9 9 0 1 98 342 81...

Page 34: ...89 226 80 71 1 78 11 843 0 153 0 016 2 37 94 4 0 99 6 3 0 1 89 228 80 71 79 12 001 0 158 0 016 2 37 94 6 0 96 6 4 0 1 89 225 80 71 2 80 12 155 0 154 0 016 2 38 94 7 0 98 103 6 3 0 1 89 225 79 71 2 81...

Page 35: ...8 213 79 71 4 111 16 998 0 158 0 016 2 36 97 9 0 99 5 3 0 0 88 213 79 71 2 112 17 152 0 154 0 017 2 37 98 0 98 5 3 0 0 88 213 79 71 2 113 17 312 0 160 0 017 2 38 98 1 0 97 5 2 0 1 88 214 79 71 2 114 1...

Page 36: ...71 6 144 22 157 0 154 0 016 2 36 99 9 0 99 4 5 0 1 88 212 79 71 7 145 22 314 0 157 0 017 2 37 99 9 1 01 4 5 0 1 88 214 79 71 7 146 22 469 0 155 0 017 2 36 99 9 0 99 4 5 0 0 88 217 79 71 7 147 22 627 0...

Page 37: ...9 72 5 177 27 316 0 157 0 016 2 34 101 1 1 05 3 9 0 1 88 213 79 72 5 178 27 474 0 158 0 017 2 34 101 1 1 3 7 0 2 88 212 79 72 7 179 27 629 0 155 0 017 2 34 101 1 1 06 3 7 0 0 88 211 79 72 7 180 27 786...

Page 38: ...32 470 0 158 0 016 2 33 102 2 1 05 101 2 5 0 0 87 197 79 73 3 211 32 625 0 155 0 016 2 33 102 2 1 06 2 5 0 0 87 199 79 73 2 212 32 782 0 157 0 017 2 33 102 2 1 06 2 5 0 0 87 199 79 73 3 213 32 935 0...

Page 39: ...80 73 9 243 37 617 0 156 0 016 2 28 103 2 1 07 2 1 0 0 88 196 80 73 8 244 37 775 0 158 0 016 2 28 103 2 1 07 2 1 0 0 88 196 80 73 9 245 37 927 0 152 0 016 2 29 103 2 1 05 2 1 0 1 88 193 80 74 2 246 3...

Page 40: ...1 74 4 276 42 761 0 157 0 017 2 26 104 1 08 1 9 0 0 88 195 81 74 5 277 42 916 0 155 0 016 2 26 104 1 1 09 1 9 0 0 88 195 81 74 6 278 43 073 0 157 0 017 2 26 104 1 1 12 1 9 0 0 88 197 81 74 5 279 43 22...

Page 41: ...75 3 309 47 893 0 157 0 017 2 31 105 1 1 1 4 0 0 89 199 82 75 3 310 48 046 0 153 0 017 2 31 105 1 14 97 1 3 0 1 89 196 82 75 1 311 48 202 0 156 0 017 2 30 105 1 13 1 2 0 1 89 194 82 75 2 312 48 359 0...

Page 42: ...157 0 017 2 27 105 9 1 12 0 4 0 1 90 196 83 75 8 342 53 014 0 153 0 017 2 28 105 9 1 16 0 4 0 0 90 197 83 75 9 343 53 171 0 157 0 017 2 27 105 9 1 15 0 4 0 0 90 196 83 75 9 344 53 323 0 152 0 017 2 2...

Page 43: ...56 80 0 073 8 24 0 03 14 1 981 0 144 2 07 78 9 1 93 80 0 072 7 53 0 04 15 2 122 0 141 2 07 79 1 89 80 0 073 6 52 0 05 16 2 266 0 144 2 08 79 3 2 03 80 0 073 7 02 0 04 17 2 408 0 142 2 08 79 5 2 03 80...

Page 44: ...3 43 6 142 0 147 2 11 87 2 1 55 82 0 072 7 45 0 04 44 6 285 0 143 2 11 87 5 1 54 82 0 072 7 42 0 04 45 6 432 0 147 2 11 87 8 1 57 82 0 074 7 83 0 04 46 6 575 0 143 2 11 88 1 1 93 82 0 075 8 99 0 03 47...

Page 45: ...799 0 148 2 12 94 1 53 80 0 056 4 70 0 05 76 10 944 0 145 2 13 94 1 1 49 80 0 052 4 23 0 04 77 11 092 0 148 2 12 94 2 1 92 80 0 054 3 65 0 04 78 11 237 0 145 2 12 94 3 2 04 80 0 052 5 51 0 05 79 11 38...

Page 46: ...478 0 149 2 10 96 9 1 98 79 0 052 2 97 0 03 108 15 621 0 143 2 10 97 1 76 79 0 049 4 54 0 05 109 15 770 0 149 2 10 97 1 1 6 79 0 049 4 49 0 04 110 15 914 0 144 2 10 97 2 1 9 102 79 0 050 2 61 0 04 111...

Page 47: ...148 0 146 2 08 98 4 1 97 79 0 045 3 04 0 04 140 20 293 0 145 2 08 98 5 1 69 99 79 0 049 3 10 0 06 141 20 440 0 147 2 09 98 4 1 98 79 0 050 3 58 0 04 142 20 585 0 145 2 09 98 5 1 58 79 0 049 4 39 0 03...

Page 48: ...9 0 145 2 06 99 4 1 96 79 0 051 3 64 0 04 172 24 954 0 145 2 07 99 4 1 95 79 0 047 2 90 0 03 173 25 100 0 146 2 06 99 4 1 73 79 0 050 4 29 0 04 174 25 245 0 145 2 07 99 5 1 75 79 0 048 4 51 0 03 175 2...

Page 49: ...149 2 05 100 7 1 81 79 0 046 2 07 0 05 204 29 600 0 142 2 05 100 7 2 11 80 0 046 3 17 0 03 205 29 747 0 147 2 05 100 7 1 98 80 0 045 2 58 0 05 206 29 889 0 142 2 05 100 6 1 77 79 0 042 3 15 0 03 207...

Page 50: ...147 2 04 101 7 1 6 80 0 045 4 17 0 03 236 34 240 0 144 2 05 101 7 1 58 80 0 044 2 74 0 03 237 34 385 0 145 2 04 101 7 1 78 80 0 044 2 91 0 04 238 34 530 0 145 2 04 101 7 2 09 80 0 044 2 91 0 03 239 34...

Page 51: ...04 102 4 1 66 80 0 041 3 45 0 02 268 38 875 0 147 2 04 102 5 1 59 80 0 044 2 50 0 03 269 39 017 0 142 2 03 102 5 1 7 80 0 046 3 26 0 03 270 39 164 0 147 2 03 102 5 1 74 98 80 0 044 4 34 0 03 271 39 3...

Page 52: ...2 02 103 1 1 65 81 0 045 3 02 0 02 300 43 495 0 143 2 01 103 1 2 12 97 81 0 046 2 86 0 02 301 43 641 0 146 2 02 103 2 1 58 81 0 041 3 74 0 02 302 43 784 0 143 2 02 103 2 2 11 81 0 043 2 24 0 05 303 43...

Page 53: ...7 966 0 144 2 01 103 9 1 65 82 0 044 2 92 0 03 332 48 110 0 144 2 00 103 9 2 15 82 0 042 2 27 0 02 333 48 252 0 142 2 00 103 9 2 14 82 0 045 3 54 0 02 334 48 398 0 146 2 01 104 1 61 82 0 044 1 81 0 06...

Page 54: ...0 142 2 00 104 3 1 68 82 0 043 2 58 0 03 353 51 133 0 144 1 99 104 4 1 64 82 0 046 4 14 0 03 354 51 277 0 144 2 00 104 4 2 07 82 0 046 2 72 0 03 355 51 419 0 142 1 99 104 4 2 1 82 0 042 2 59 0 02 356...

Page 55: ...7 78 1 9 75 12 1 841 0 154 1 07 78 1 9 75 13 1 994 0 153 1 07 78 1 9 76 14 2 148 0 154 1 08 79 1 8 76 15 2 302 0 154 1 08 79 1 8 76 16 2 456 0 154 1 08 79 1 8 76 17 2 609 0 153 1 08 79 2 0 76 18 2 763...

Page 56: ...9 77 40 6 211 0 159 1 11 85 2 0 103 77 41 6 370 0 159 1 12 85 2 0 77 42 6 528 0 158 1 13 86 1 9 77 43 6 686 0 158 1 11 86 1 8 77 44 6 846 0 160 1 12 86 2 0 77 45 7 005 0 159 1 13 87 1 8 77 46 7 164 0...

Page 57: ...244 0 5 24 8 44 B 245 1 5 23 10 00 245 2 5 24 8 44 C 1st Hour 243 9 5 23 10 00 244 0 5 24 8 44 Amb 241 6 5 23 10 00 241 5 5 24 8 44 Probes A 115879 9 5 23 10 00 115880 0 5 24 8 44 B 116119 9 5 23 10...

Page 58: ...rted recording preburn data unit on high setting Test Notes Test Burn Start Time 9 28 Time Notes 9 28 10 28 12 28 15 28 Started sampling unit at high setting Switched to medium test setting Switched t...

Page 59: ...SION HISTORY Version Number Issue Date Summary of Changes Version 1 0 20 Sep 22 Initial release into the BMS DOCUMENT APPROVAL Version Number Approval Date Approved by Version 1 0 20 Sep 22 John Stein...

Page 60: ......

Page 61: ......

Page 62: ......

Page 63: ...TM D5373 wt 8 65 8 13 Nitrogen ASTM D5373 wt 0 20 0 19 Oxygen ASTM D3176 wt 44 66 41 99 Note As received values do not include hydrogen and oxygen in the total moisture Chlorine ASTM D6721 mg kg Fluor...

Page 64: ...y basis kg PMF Average particulate emission factor for full integrated test run g dry kg of fuel burned Qsd Average gas flow rate in dilution tunnel dscf hr Vm std Volume of Gas Sampled Corrected to D...

Page 65: ...l moisture of test fuel dry basis MSwb weight of test fuel in hopper at start of test run wet basis kg MEwb weight of test fuel in hopper at end of test run wet basis kg Sample Calculation FM 6 36 MSw...

Page 66: ...ght of test fuel in hopper at start of test run segment i wet basis kg MESiwb weight of test fuel in hopper at end of test run segment i wet basis kg Sample Calculation from medium burn rate segment F...

Page 67: ...ry burn rate over full integrated test run kg hr ASTM E2779 equation 3 60 MBdb Where Total length of full integrated test run min Sample Calculation MBdb 6 34 kg 360 min 60 x 6 34 BR 1 06 kg hr 360 BR...

Page 68: ...ver test run segment i kg hr ASTM E2779 equation 4 60 MBSidb Si Where Si Total length of test run segment i min Sample Calculation from medium burn rate segment MBSidb 2 11 kg 120 min 60 x 2 11 BR 1 0...

Page 69: ...n Hg Pg Static pressure of tunnel in H20 in Hg in H20 13 6 Ms The dilution tunnel wet molecular weight Ms 28 78 assuming a dry weight of 29 lb lb mole Sample calculation 7 63 8 59 89 9 1 2 Vs 0 888 x...

Page 70: ...sectional area of dilution tunnel ft2 Tstd Standard absolute temperature 528 R Ps Absolute average gas static pressure in dilution tunnel Pbar Pg in Hg Ts Absolute average gas temperature in the dilu...

Page 71: ...age pressure differential across the orifice meter in H2O Tm Absolute average dry gas meter temperature R Sample Calculation Using equation for Train A 2 31 Vm std 17 64 x 55 805 x 1 01 x 13 6 98 4 46...

Page 72: ...f particulate matter from probe mg mf mass of particulate matter from filters mg mg mass of particulate matter from filter seals mg Sample Calculation Using equation for Train A mn 0 0 2 0 0 6 mn 2 6...

Page 73: ...mn Total mass of particulate matter collected in the sampling train mg Vm std Volume of gas sampled corrected to dry standard conditions dscf Sample calculation For Train A 2 6 53 564 Cs 0 00005 g ds...

Page 74: ...l gas flow rate dscf hr Total time of test run minutes Sample calculation For Train A ET 0 000049 0 000000 x 20540 0 x 360 60 ET 5 98 g For Train B ET 0 000050 0 000000 x 20540 0 x 360 60 ET 6 20 g Av...

Page 75: ...Average gas velocity in the dilution tunnel ft sec Tmi Absolute average dry gas meter temperature during the ith time interval o R Tm Absolute average dry gas meter temperature o R Tsi Absolute averag...

Page 76: ...integrated test run g hr ASTM E2779 equation 5 PMR 60 ET Where ET Total particulate emissions grams Total length of full integrated test run min Sample Calculation ET Dual train average 6 09 g 360 mi...

Page 77: ...run g dry kg of fuel burned ASTM E2779 equation 6 PMF ET MBdb Where ET Total particulate emissions grams MBdb Weight of test fuel burned during test run dry basis kg Sample Calculation ET Dual train...

Page 78: ...sing the password protected excel spreadsheet provided with the test standard No alterations or alternative calculations are used for determining efficiency or CO emissions The following pages are a s...

Page 79: ...21 7 87 5 84 7 87 797 3 83 13 6 15 0 03 8 24 119 1 19 65 11 40 171 7 22 4 100 1 77 6 77 7 13 7 6 15 8 75 5 78 8 75 797 3 83 14 6 13 0 04 7 53 139 4 19 76 12 21 172 9 22 4 100 1 76 5 76 6 14 9 6 13 9 1...

Page 80: ...4 4497 00 4365 78 4318 91 8 65 2 80 19655 47 5 98 80 22 21 28 1 97 8 55 0 02 0 20 38 41 62 30 0 19 0 08 409 14 43 62 3 53 446 09 6064 32 4533 00 4400 43 4353 25 8 65 2 80 19655 47 5 98 80 05 21 23 1 7...

Page 81: ...803 1 0 29 0 07 5809 86 5184 85 295 71 228 73 351 08 87 83 2017 98 83 79 2145 14 173 69 4920 66 335 85 0 335 63 1006 0 0 58 0 10 5818 11 5192 57 295 54 229 54 313 34 64 46 1883 03 81 84 2145 26 173 7...

Page 82: ...od for Determining Particulate Matter Emissions from Pellet Heaters ASTM E2779 10 for a pellet fuel appliance This request seeks an alternative to section 9 4 1 2 of ASTM E2779 10 which specifies test...

Page 83: ...0 of the span between the high and low burn rates Additionally this approval is based on the understanding that the lowest heat output Btu hr setting available to the user and corresponds to the lowes...

Page 84: ...me this alternative will be reconsidered and possibly withdrawn If you have additional questions regarding this approval please contact Angelina Brashear of my staff at 919 541 4746 or brashear angeli...

Page 85: ...test reports the Measurement Technology Group has uncovered an error in determining the appropriate Medium Burn Rate Category when using ASTM E 2779 for compliance pursuant to 40 CFR 60 subpart AAA Sp...

Page 86: ...ible compliance requirement Applying the equation laid out above the value of 1 51 is derived and therefore presents an appropriate and likely attainable emissions test requirement for the Medium Burn...

Page 87: ...fficials about permits restrictions and installation requirements in your area NEVER OPERATE THIS PRODUCT WHILE UNATTENDED CAUTION Please read this entire manual before you install or use your new roo...

Page 88: ...5 5 lbs 0 45 2 5 kh per hr Pellet size may effect the actual rate of fuel feed and burn times Fuel feed rates may vary by as much as 20 Use PFI listed fuel for best results Hopper Capacity Up to 140l...

Page 89: ...__________ If no Date of inspection of existing venting system ______________________________________________________________ COMMISSIONING Confirm Hearth Pad Installation as per Installation Instruct...

Page 90: ...N PROVIDE TIME FOR ESCAPE THE SMOKE DETECTOR MUST BE INSTALLED AT LEAST 15 FEET 4 57 M FROM THE APPLIANCE IN ORDER TO PREVENT UNDUE TRIGGERING OF THE DETECTOR WHEN RELOADING CAUTION DO NOT UNPLUG THE...

Page 91: ...tion Air a In fireplaces Chimney top Ash clean out door b For freestanding installations A hole in floor near stove rear terminating only a ventilated crawl space A hole in the wall behind the stove 2...

Page 92: ...of mastic 7 Terminations should not be located so that hot exhaust gases can ignite trees shrubs or grass or be a hazard to children Exhaust gases can reach temperatures of 500 F and cause serious bur...

Page 93: ...tallic tape and a minimum of three self taping screw at all joint connections to ensure a tight seal 5 Position the stove adhering to the clearances 6 Measure and build chimney top plate Cut out holes...

Page 94: ...ELLET STOVE AS A REPLACEMENT TO AN EXISTING WOOD STOVE YOU CAN INSTALL YOUR PELLET STOVE USING THE EXISTING CLASS A 6 VENTING SYSTEM 1 You must have the existing chimney system cleaned and or inspecte...

Page 95: ...STEEL CHASSIS AND BOLTED TO THE FLOOR For installation in a mobile home transportable building an outside source of combustion air must be used see Combustion Air Supply This unit must be grounded to...

Page 96: ...When the High Fan button is pushed the room air fan will switch to its highest setting When this button is pushed again the room air fan will return to its original setting based on the Heat Level Adv...

Page 97: ...OSTAT MODE USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT When engaged in this mode the stove will automatically switch be tween two settings When warm enough it will switch to the 1 or low setting Th...

Page 98: ...eed Burning wood in forms other than pellets is not permitted It will violate the building codes for which the stove has been approved and will void all warranties The design incorporates automatic fe...

Page 99: ...he stove will have to fully shut down and turn off before you will be able to restart the stove OPENING DOOR If the door is opened while the stove is in operation it must be closed within 30 seconds o...

Page 100: ...ion will cause enough pressure change to activate the air switch shutting the fuel feed off The stove will shut down and show E2 on the two digit display The stove has to fully shut down before restar...

Page 101: ...to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom The creosote should be removed with a brush specifically designed for the type of chi...

Page 102: ...both smoke and CO monitors in areas having the potential to generate CO CHECK CLEAN THE HOPPER Check the hopper periodically to determine if there is any sawdust fines that is building up in the feed...

Page 103: ...r to the chimney manufacturer s instructions for disassembling the chimney venting for transportation of a transportable building The parts or materials to be employed for ember protectors and the min...

Page 104: ...properly latched and the gasket is sealing good If the stove has just a small hole for the ashes to fall through under the burnpot make sure the slider plate is in place to seal off the firebox floor...

Page 105: ...m Also check the auger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam The auger motor has failed Remove the auger motor from the auger sh...

Page 106: ...Remedies The convection blower is overheating and tripping the internal temperature shutoff Clean any dust off the windings and fan blades If clearing the blower does not help the blower may be bad Ci...

Page 107: ...make sure the vent pipe has been installed according to the criteria in the owner s manual Air damper is set too far in closed for a higher setting Put the damper knob farther out away from the side o...

Page 108: ...lean any dust off the windings and fan blades If oiling the blower does not help the blower may be bad The stove is being left on the highest setting for extended periods of time The highest level set...

Page 109: ...ion in this owner s manual is specific to your unit When ordering replacement parts the information in this manual will help to ensure the correct items are ordered Before contacting customer service...

Page 110: ...24 2023 Breckwell REPLACEMENT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 27 14 15 16 17 18 19 20 21 32 22 23 24 29 28 30 26 25...

Page 111: ...87 Plastic Knob 3 8 610326 Control Plate 1 9 26794 Left Side Cabinet 1 10 69703 Top Lid Weldment 1 11 891148 Plastic Handle 1 12 80683 300 Thermodisc 1 13 80621 Pressure Switch 1 14 88205 Gasket Conve...

Page 112: ...2023 1 10 83575 Hinge Pin 370 Dia X 1 00 2 11 40571 Hinge Block 2 12 88082 3 4 Round Rope Gasket BLK 4 3 ft 13 88174 Glass Gasket 3 75 ft 14 893934 Door Glass 1 15 25905 Air Wash Plate 1 16 25904 Gla...

Page 113: ...2023 Breckwell 27 ITEMS DEFINED...

Page 114: ...___________ Engineer Name __________________________________ License No ______________________________________ Company _______________________________________ Telephone No ____________________________...

Page 115: ...___ Service de 07 Date _____________________ Nom de l ing nieur ______________________________ N de licence __________________________________ Compagnie _____________________________________ N de t l...

Page 116: ...t minimal 24 po 61 cm Description c t ou sous toute fen tre ou porte qui peut s ouvrir cartement minimal 48 po 61 cm Description Depuis toute prise d air forc e ou au tre appareillage cartement minima...

Page 117: ...ia X 1 00 2 11 40571 Bloc de charni re 2 12 88082 Joint de corde ronde 3 4 BLK 4 3 pi 13 88174 Joint de verre 3 75 pi 14 893934 Verre de porte 1 15 25905 Plaque de lavage l air 1 16 25904 Pince verre...

Page 118: ...3 80621 Interrupteur Pression 1 14 88205 Joint Ventilateur De Convection 1 15 80647 Ventilateur Distribution 1 16 88100 Joint Ventilateur D chappement 1 17 80641 Ventilateur chappement 1 18 26793 Armo...

Page 119: ...24 2023 Breckwell Hearth PI CES DE RECHANGE 1 2 3 4 5 6 7 8 9 10 11 12 13 27 14 15 16 17 18 19 20 21 32 22 23 24 29 28 30 26 25...

Page 120: ...contenues dans ce manuel du propri taire sont sp cifiques votre appareil Lors de la commande de pi ces de rechange les informations contenues dans ce manuel vous aideront vous assurer que les bons ar...

Page 121: ...CUMULATION DE SUIE Du fait que c est un appareil carburant au bois votre po le granul s Breckwell peut mettre une l g re odeur de bois br l Si l odeur augmente au del de la normale ou si vous remarque...

Page 122: ...ivalent 5 A 125 V Rebranchez le po le et essayez de le faire fonctionner Le thermodisque pour limite haute a d clench ou est d fectueux Laissez refroidir le po le 30 45 minutes Il devrait alors foncti...

Page 123: ...nt c est la carte qui est d fectueuse LE PO LE EST ALIMENT EN GRANUL S MAIS ILS NE S ALLUMENT PAS Causes possibles Rem des possibles Registre de tirage ouvert trop loin pour permettre l allumage Repou...

Page 124: ...vous jusqu pouvoir le lever hors du po le Une fois l axe sorti inspectez le pour chercher des filets d form s des barbures ou des soudures cass es Enlevez toute mati re trang re qui pourrait avoir ca...

Page 125: ...qu elle est bien ferm e et que le joint est bien tanche Si le po le a juste un petit trou pour que les cendres tombent en travers sous le pot de combustion v rifiez que la plaque coulissante est en pa...

Page 126: ...utiliser pour les protecteurs de braises et les surfaces minimales couvrir et leur relation avec le radiateur d appoint ainsi que l avis Au Canada pour se conformer la norme CSA B365 Code d installati...

Page 127: ...d animaux dans les souffleurs peut entra ner des performances m diocres ou des risques de s curit impr vus D MONTAGE ET REMPLACEMENT D UNE VITRE DE PORTE CASS E Lorsque vous portez des gants en cuir o...

Page 128: ...is Un ramoneur qualifi peut fournir ce service Il est galement conseill d inspecter de nettoyer et si n cessaire de r parer la totalit du syst me avant chaque saison de chauffage Pour nettoyer la chem...

Page 129: ...au dessus de la porte du po le D placez la tige de nettoyage d avant en arri re plusieurs fois pour nettoyer les tubes de l changeur de chaleur Lorsque vous avez termin assurez vous de laisser le net...

Page 130: ...ter et le voyant ON OFF s teint Pour red marrer regarnissez la tr mie appuyer sur le bouton ON OFF et actionnez la commande Fuel Feed jusqu ce que des granul s commencent tomber dans le pot de combust...

Page 131: ...t Des granul s de mauvaise qualit peuvent endommager la vis sans fin Ne peut pas assumer la responsabilit de dommages dus la mauvaise qualit des granul s Votre revendeur peut vous recommander un fourn...

Page 132: ...sse inf rieure Le r glage Heat Level Advance de la barre va rester o il a t mis initialement Quand la maison refroidit sous la temp rature de consigne du thermostat le po le va commuter sur le r glage...

Page 133: ...Quand cette commande High Fan est actionn e le ventilateur tourne son r gime maximal Quand cette commande est actionn e de nouveau le ventilateur revient sa vitesse d origine d termin e par le r glag...

Page 134: ...e ext rieure d air de combustion doit tre utilis e voir Alimentation en air de combustion Cette unit doit tre mise la terre au ch ssis en acier avec un fil de cuivre de 8 Ga l aide d une rondelle dent...

Page 135: ...ez faire nettoyer et ou inspecter le syst me de chemin e existant par un ramoneur qualifi avant de proc der l installation de votre po le granul s 2 Vous trouverez ci dessous des exemples d installati...

Page 136: ...ERSEL SYST ME DE CHEMIN E EXISTANT VERTICALEMENT DANS UN FOYER EN MA ONNERIE EXISTANT 1 Votre chemin e doit tre inspect e par une entreprise qualifi e de ramonage ou d installation pour d terminer son...

Page 137: ...ement de 3 po 75 mm par rapport des mat riaux combustibles 4 Installez un manchon d embo tement de ventilation en PL suivant les instructions du constructeur 5 Raccordez assez de tuyau pour p n trer e...

Page 138: ...eur 2 po 51 mm flexible ou bien rigide peut tre fix sur l entr e l arri re du po le Une protection contre les rongeurs avec mailles de grillage d au moins 1 4 po 7 mm hotte anti vent doit tre utilis e...

Page 139: ...D TECTEUR DE FUM E CHAQUE TAGE DE VOTRE MAISON EN CAS D INCENDIE ACCIDENTEL DE TOUTE CAUSE IL PEUT FOURNIR DU TEMPS D VASION LE D TECTEUR DE FUM E DOIT TRE INSTALL AU MOINS 15 PIEDS 4 57 M DE L APPARE...

Page 140: ...syst me de ventilation existant _________________________________________________________________ MISE EN SERVICE Confirmer l installation du tapis de foyer conform ment aux instructions d installati...

Page 141: ...fecter le taux r el d alimentation en carburant et les temps de combustion Les taux d alimentation en carburant peuvent varier jusqu 20 Utilisez du carburant r pertori PFI pour de meilleurs r sultats...

Page 142: ...uctions dans un endroit s r pour r f rence ult rieure AGENCE AM RICAINE DE PROTECTION DE L ENVIRONNEMENT Certifi conforme aux normes d missions de particules 2020 MISE EN GARDE Veuillez lire l int gra...

Page 143: ...eplaced by Breckwell free of charge all further warranty obligations are thereby met Where the defect is of a cosmetic non functional nature Breckwell will bear reasonable expense to repair the heater...

Page 144: ...iron bubbling cracking and discoloration of steel or enamel finishes The appliance is subjected to prolonged periods of dampness or condensation There is any damage to the appliance or other componen...

Page 145: ...enl vement et la r installation du produit son d placement transport ou exp dition Les appels de service afin de diagnostiquer les probl mes moins d tre reconnu par crit par le fabricant le distribut...

Page 146: ...rais la pi ce d fectueuse Les pi ces et ou les remplacements d entretien effectu s selon les termes de cette garantie le sont uniquement pour le reste de la p riode originale de la garantie de l appar...

Page 147: ...fety follow the installation instructions Never use make shift compromises during the installation of this heater Contact local building or fire officials about permits restrictions and installation r...

Page 148: ...ollow the installation instructions Never use make shift compromises during the installation of this heater Contact local building or fire officials about permits restrictions and installation require...

Page 149: ...fety follow the installation instructions Never use make shift compromises during the installation of this heater Contact local building or fire officials about permits restrictions and installation r...

Page 150: ...de l installation de ce radiateur Contactez les responsables locaux du b timent ou des pompiers pour conna tre les permis les restrictions et les exigences d installation dans votre r gion NE JAMAIS...

Page 151: ...lors de l installation de ce radiateur Contactez les responsables locaux du b timent ou des pompiers pour conna tre les permis les restrictions et les exigences d installation dans votre r gion NE JAM...

Page 152: ...de l installation de ce radiateur Contactez les responsables locaux du b timent ou des pompiers pour conna tre les permis les restrictions et les exigences d installation dans votre r gion NE JAMAIS...

Page 153: ...ateur de tirage entre la position 12mm 1 2 po et 19mm 3 4 po Appuyer sur le buoton ON OFF Le voyant vert se met clignoter Lorsque le voyant s arr te de clignoter et reste allum r gler le thermostat au...

Page 154: ...1 5 765 1 009 1 010 1 009 Factor Deviation From Average 1 009 1 010 1 009 Measurement Uncertainty Total measurement uncertainty 0 748 RD K 2 Calculations 1 Deviation Average value for all runs current...

Page 155: ...6 5 621 1 003 1 001 1 000 Factor Deviation From Average 1 003 1 001 1 000 Measurement Uncertainty Total measurement uncertainty 0 748 RD K 2 Calculations 1 Deviation Average value for all runs current...

Page 156: ...491 0 986 0 986 0 984 Factor Deviation From Average 0 986 0 986 0 984 Measurement Uncertainty Total measurement uncertainty 0 748 RD K 2 Calculations 1 Deviation Average value for all runs current ru...

Page 157: ...13 012 1 008 1 032 1 030 Factor Deviation From Average 1 008 1 032 1 030 Measurement Uncertainty Total measurement uncertainty 0 748 RD K 2 Calculations 1 Deviation Average value for all runs current...

Page 158: ...00 0 05 0 008 3 75 3 75 3 75 0 00 3 75 0 00 0 05 0 007 2 50 2 50 2 50 0 00 2 50 0 00 0 05 0 006 1 25 1 25 1 25 0 00 1 25 0 00 0 05 0 005 0 50 0 50 0 50 0 00 0 50 0 00 0 05 0 005 0 00 0 00 0 00 0 00 0...

Page 159: ...ng and reporting requirements of ISO IEC 17025 and ANSI NCSL Z540 1 and meets the requirements of all applicable references and Cal Cert procedures listed above Any stated measurement uncertainty incl...

Page 160: ...01 0 01 0 005 0 75 0 75 0 75 0 00 0 75 0 00 0 01 0 005 0 50 0 50 0 50 0 00 0 50 0 00 0 01 0 005 0 25 0 25 0 25 0 00 0 25 0 00 0 01 0 005 0 10 0 10 0 10 0 00 0 10 0 00 0 01 0 005 0 00 0 00 0 00 0 00 0...

Page 161: ...ng and reporting requirements of ISO IEC 17025 and ANSI NCSL Z540 1 and meets the requirements of all applicable references and Cal Cert procedures listed above Any stated measurement uncertainty incl...

Page 162: ...00 0 05 0 008 3 75 3 75 3 75 0 00 3 75 0 00 0 05 0 007 2 50 2 50 2 50 0 00 2 50 0 00 0 05 0 006 1 25 1 25 1 25 0 00 1 25 0 00 0 05 0 005 0 50 0 50 0 50 0 00 0 50 0 00 0 05 0 005 0 00 0 00 0 00 0 00 0...

Page 163: ...ng and reporting requirements of ISO IEC 17025 and ANSI NCSL Z540 1 and meets the requirements of all applicable references and Cal Cert procedures listed above Any stated measurement uncertainty incl...

Page 164: ...00 0 05 0 008 3 75 3 75 3 75 0 00 3 75 0 00 0 05 0 007 2 50 2 50 2 50 0 00 2 50 0 00 0 05 0 006 1 25 1 25 1 25 0 00 1 25 0 00 0 05 0 005 0 50 0 50 0 50 0 00 0 50 0 00 0 05 0 005 0 00 0 00 0 00 0 00 0...

Page 165: ...ng and reporting requirements of ISO IEC 17025 and ANSI NCSL Z540 1 and meets the requirements of all applicable references and Cal Cert procedures listed above Any stated measurement uncertainty incl...

Page 166: ...0 10 0 10 500 00 500 30 500 30 500 30 0 30 1000 00 1000 30 1000 30 1000 30 0 30 1500 00 1500 30 1500 30 1500 30 0 30 2000 00 2000 50 2000 50 2000 50 0 50 2400 00 2400 60 2400 60 2400 60 0 60 Data Log...

Page 167: ...Reading 1 UUT As Left Reading 2 As Left Error Expanded Uncertainty Catgalyst 0 00 0 30 0 30 0 30 0 30 500 00 499 90 499 90 499 90 0 10 1000 00 1000 10 1000 10 1000 10 0 10 1500 00 1500 10 1500 10 1500...

Page 168: ...ading 1 UUT As Left Reading 2 As Left Error Expanded Uncertainty Filter B 0 00 0 00 0 00 0 00 0 00 500 00 500 80 500 80 500 80 0 80 1000 00 1000 60 1000 60 1000 60 0 60 1500 00 1500 20 1500 20 1500 20...

Page 169: ...eading 1 UUT As Left Reading 2 As Left Error Expanded Uncertainty Meter C 0 00 1 20 1 20 1 20 1 20 500 00 499 00 499 00 499 00 1 00 1000 00 999 20 999 20 999 20 0 80 1500 00 1499 30 1499 30 1499 30 0...

Page 170: ...ndards traceable to the National Institute of Standards and Technology NIST The information provided on this form complies with the data gathering and reporting requirements of ISO IEC 17025 and ANSI...

Page 171: ...40 0 40 0 40 500 00 499 60 499 60 499 60 0 40 1000 00 999 70 999 70 999 70 0 30 1500 00 1499 90 1499 90 1499 90 0 10 2000 00 1999 80 1999 80 1999 80 0 20 2400 00 2400 00 2400 00 2400 00 0 00 Data Logg...

Page 172: ...ading 1 UUT As Left Reading 2 As Left Error Expanded Uncertainty Catgalyst 0 00 0 70 0 70 0 70 0 70 500 00 499 40 499 40 499 40 0 60 1000 00 999 60 999 60 999 60 0 40 1500 00 1499 60 1499 60 1499 60 0...

Page 173: ...ading 1 UUT As Left Reading 2 As Left Error Expanded Uncertainty Filter B 0 00 0 00 0 00 0 00 0 00 500 00 500 60 500 60 500 60 0 60 1000 00 1000 30 1000 30 1000 30 0 30 1500 00 1500 10 1500 10 1500 10...

Page 174: ...eading 1 UUT As Left Reading 2 As Left Error Expanded Uncertainty Meter C 0 00 1 20 1 20 1 20 1 20 500 00 498 90 498 90 498 90 1 10 1000 00 999 10 999 10 999 10 0 90 1500 00 1499 20 1499 20 1499 20 0...

Page 175: ...uncertainty of the Calibration standards used combined with the uncertainty of the measurement process using the RSS method with a k 2 for an approximate 95 level of confidence The calibration process...

Page 176: ...0 0 05 0 008 3 75 3 75 3 75 0 00 3 75 0 00 0 05 0 007 2 50 2 50 2 50 0 00 2 50 0 00 0 05 0 006 1 25 1 25 1 25 0 00 1 25 0 00 0 05 0 005 0 50 0 50 0 50 0 00 0 50 0 00 0 05 0 005 0 00 0 00 0 00 0 00 0 0...

Page 177: ...g and reporting requirements of ISO IEC 17025 and ANSI NCSL Z540 1 and meets the requirements of all applicable references and Cal Cert procedures listed above Any stated measurement uncertainty inclu...

Page 178: ...00 0 01 0 0012 0 750 0 750 0 750 0 00 0 750 0 00 0 01 0 001 0 500 0 500 0 500 0 00 0 500 0 00 0 01 0 0008 0 250 0 250 0 250 0 00 0 250 0 00 0 01 0 0006 0 100 0 100 0 100 0 00 0 100 0 00 0 01 0 0005 0...

Page 179: ...ents of ISO IEC 17025 and ANSI NCSL Z540 1 and meets the requirements of all applicable references and Cal Cert procedures listed above Any stated measurement uncertainty includes the uncertainty of t...

Page 180: ...E 01 Raw Data 4535 92370000 4536 1022299 0 1785299 0 0000000 0 0000000 g Remarks Many factors may cause the unit to drift out of calibration before the recommended due date Any reported error is the a...

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