Unigreen AP series Use And Maintenance Manual Download

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USE AND MAINTENANCE MANUAL

MISTBLOWERS

MOUNTED

MISTBLOWERS

serie EXPO - CLIO - KAMBA - VENUS - DEVIL - SIRIO - EOLO - AP

Read this manual carefully
before use.

04/2010

ISO

Color code

Summary of Contents for AP series

Page 1: ...USE AND MAINTENANCE MANUAL MISTBLOWERS MOUNTED MISTBLOWERS serie EXPO CLIO KAMBA VENUS DEVIL SIRIO EOLO AP Read this manual carefully before use GB 04 2010 ISO Color code ...

Page 2: ...TOWED ATOMISERS 9 4 4 TRACTOR COUPLING 10 4 4 1 THREE POINT COUPLING 10 4 4 2 HYDRAULIC CONNECTIONTOTHE DISTRIBUTORS 10 4 5 CARDAN SHAFT 11 4 6 PUMP 11 4 7 SUCTION FILTER 11 4 8 PRESSURE REGULATOR 12 4 8 1 COMPONENTS OFTHE PRESSURE REGULATOR 12 4 8 2 GENERAL INSTRUCTIONS 12 4 9 DELIVERY FILTERS ONLY EQUIPPED MODELS 13 4 10 FILLINGTHE TANK 14 4 11 TEST WITH CLEAN WATER 14 4 12 MIXING 14 4 12 1 MANU...

Page 3: ...2 INDICATIONS FOR A SUITABLETREATMENT OF WASTE 23 8 7 3 ELECTRICAL AND ELECTRONIC APPARATUS WASTE EEAW 23 TABLES FOR CALIBRATING ATOMISERS Ø500 600 25 TABLES FOR CALIBRATING ATOMISERS Ø600 650 26 TABLES FOR CALIBRATING ATOMISERS Ø700 750 27 TABLES FOR CALIBRATING ATOMISERS Ø800 28 TABLES FOR CALIBRATING ATOMISERS Ø900 29 TABLES FOR CALIBRATING ATOMISERS Ø650 TGZ 30 TABLES FOR CALIBRATING ATOMISERS...

Page 4: ...and pipes noz zles pressure gauges oil tyres friction material of the clutches Evident cases of negligence include work speed over that indicated in the spraying tables in the handbook or too high for the conditions of the terrain power takeoff speed over 540 rpm and anything else indicated in the Use and Maintenance Manual Maintenance The guarantee is void if the maintenance indicated in the tabl...

Page 5: ...e some residual risks associated with the improper use of the machine by the operator for this purpose danger signs and symbols and prohibitions are applied near some parts of the machine see previous pictograms Key to the symbols 1 Read the Use and Maintenance manual 2 Stop the machine and read the manual before every intervention 3 Don t lubricate while running 4 Don t drink 5 Don t dispose of r...

Page 6: ...products license and in any case only after having carefully read the instructions on the container 2 3 1 REGULATIONS FORTHE USE OF CHEMICAL PRODUCTS Some recommendations for avoiding damage and accidents Keep the machine in a suitable protected place with no access for children or strangers Handle the products with care wearing rubber acid proof gloves goggles face masks or filtering helmets over...

Page 7: ...e machines are identified by the word washing on the CE plate 2 7 DRIVING ON THE ROAD The towed atomisers are not specifically designed for road use Nevertheless many models are also available in the version homologated for road traffic with the tank empty You should check with your local reseller on the correct couplings to use and use tractors that meet the regulations in force 3 CHARACTERISTICS...

Page 8: ...rts UNI EN 907 Nov 1998 Agricultural and forestry machinery Sprayers and spreaders of liquid fertilizers Safety UNI EN ISO 13849 1 February 2007 Machinery safety Fundamental concepts general design principles UNI EN 982 January 2009 Machinery safety Safety requisites relevant to systems and their components for hydraulic and pneumatic transmissions Hydraulics UNI EN ISO 4254 1 June 2006 Agricultur...

Page 9: ...e where the fan turns hasn t been bent by knocks during transportation 4 3 TRANSPORTING AND MOVING THE MACHINE Every time you have to lift the machine before starting the operation always make sure the lifting gear and the relevant tools and equipment cables hooks etc are suitable for lifting the load and check the stability of the same It is forbidden to unhook and move the machine with the tank ...

Page 10: ...over bumps b Check the diameter of the elevator coupling pins If necessary position the double diameter pins correctly there are also appropriate adapter bushes available c Adjust the length of the third point tie rod correctly so the sprayer is perfectly vertical in normal working position d Check for the presence of the safety pins that stop the arms of the tractor jumping off the connecting pin...

Page 11: ...ECTIVE COVER ON THE PUMP SHAFT 4 6 PUMP When using the pump scrupulously observe the instructions in the enclosed handbook supplied by the manufacturer The pump can be identified by the ratings plate on the same the main data on the pressure and delivery are easy to find on this plate Normally the pumps mustn t exceed 550 RPM a higher speed won t improve performance but there is a risk of compromi...

Page 12: ...ries it is always manual E volumetric pressure valve proportional when present it regulates the spraying pressure The valve automatically compensates variations in speed within the scope of the same gear ratio keeping the quantity of liquid supplied per surface unit litres hectare unchanged F self cleaning filter filters the delivery liquid G compensation regulators suitably regulated these make i...

Page 13: ...ve the proportional valve may not be able to compensate the speed variations correctly Adjusting the compensated returns close only one tap of section C position OFF adjust the corresponding compensator G until you return to the pressure set previously displayed on the manometer open and close the tap of section C and check that the pressure remains constant repeat the above operations for all the...

Page 14: ...n antipollution hydroejector mounted as standard on some models then you should proceed as follows put roughly 20 30 L of water in the tank and start the pump remove the cap of ejector E and insert filling pipe T place the other end of the hose on which you fitted filter G in the watering point open the tap that supplies the ejector on pump P or pressure regulator C increase the pressure until it ...

Page 15: ... be filled with clean water and used to rinse the entire circuit including the suction delivery pump pressure regulator jets and nozzles Thanks to the practical rotary nozzle it also rinses the inside surfaces of the tank NB To completely clean the tank and the pipes of any residues of the various active principles we recommend adding 2kg of soda to the washing liquid for every 100 L of water At t...

Page 16: ...ltiplier made accessible through the opening on the side in the rear left part of the machine or at a distance on the right side The lever has 2 or 3 positions depending on the number of gears and the central position is neutral to use only the pump without the fan There are two models of blower groups with rear suction Axial blower FIG19A used for treatments similar to traditional multiplier blow...

Page 17: ...t only be performed by qualified personnel respecting the position of the single vanes so as not to vary the dynamic balance of the fan unbalanced blowers can cause rapid wear of the multiplier and the fan rotor itself making the ma chine unsafe 5 3 1 SINGLE SIDE BLOWER GROUP The sprayer can be equipped with a single side blower group like the one shown in figure 21 The operating principle is simi...

Page 18: ...he clutch see the previous paragraph This fan rotor can usually produce a delivery which is much higher with a very high speed airflow Fig 25 The cannon fan is mounted on a thrust block that can be adjusted by hand by unscrewing the relevant locking screw This adjustment must be done with the fan rotor stopped because the high speed of the air make the movement of the fan dangerous 5 7 1 MANUALLY ...

Page 19: ...egetation to be treated Poor quality or worn nozzles have a tendency to create unevenly treated strips The nozzles are produced in various sizes to work with a precise pressure range to create certain types of larger or smaller drops using nozzles for a purpose they are not envisaged for prejudices the precision and duration of the nozzles 6 2 1 NORMAL VOLUME CONICAL NOZZLES OVER 500L HA Generally...

Page 20: ...41 44 829 L ha 5 x 6 N B Depending on the season the vegetation may be more or less luxuriant bear this in mind before starting the treatment If the plants don t have much foliage you should diminish the quantity of litres per hectare using lower pressures or closing one or more jets of the fan 6 4 CALIBRATING CANNON ATOMISERS Tables on pages 31 33 Atomisers with a cannon blower group are mainly i...

Page 21: ...nt the jet at people or animals The jet can cause serious injuries simply due to the mechanical force of the liquid under pressure Never block the spraying lever of the lance in an open position because if the lance falls it will be uncontrollable At the end of work after you have stopped the pump make sure that any residual pressure in the pipes under pressure has been drained to avoid unexpected...

Page 22: ...l level If you notice even a partial blockage of a nozzle proceed as follows drain the pressure and stop the machine dismantle the screw or bayonet ringnuts holding the nozzles clean with a small brush or compressed air don t use nails punches or bradawls reassemble the nozzles and the ringnuts replacing the filters and seals 8 2 2 LUBRICATION The moving mechanical components must be lubricated to...

Page 23: ...7 DEMOLITION AND DISPOSAL When the sprayer will be put out of service you should wash it with great care to remove any residues of chemical product follow the instructions in point 4 13 of the present handbook ATTENTION It is necessary to adopt appropriate Individual Protection Devices in manipulating waste The disposal of waste deriving from the demolition of the machine must be carried out respe...

Page 24: ...405F Clamp kit for fixing G1 4 jets on Ø1 2 booms 1805 0034F Clamp kit for fixing G1 4 jets on Ø1 2 booms M8 F thread 1805 0050F TXA80 005 Lilac 3400 0611F ISO nozzle TXA80 067 Olive 3400 0612F ceramic conical TXA80 01 Orange 3400 0613F with slinger TXA80 015 Green 3400 0614F OR TXA80 02 Yellow 3400 0615F TXA80 03 Blue 3400 0616F TXA80 04 Red 3400 0617F TXA80 05 Brown Teejet d reducing the use of ...

Page 25: ...7 346 425 487 542 597 686 754 5 m Litri min 15 0 17 2 19 6 21 8 23 7 27 0 29 6 20 2 24 8 28 4 31 6 34 8 40 0 44 0 Tab 3215 0000F ug sing 1 88 2 15 2 45 2 72 2 96 3 37 3 70 2 53 3 10 3 55 3 95 4 35 5 00 5 50 Velocità Km h speed Litri ha Litri ha Litri ha Velocità Km h speed Velocità Km h speed unigreen spa Tabella erogazione in Litri ettaro Gr Ventola Ø500 Ø600 8 getti Lt ha spreading rate table fo...

Page 26: ...20 466 507 578 634 434 531 609 677 746 857 943 5 m Litri min 18 8 21 5 24 5 27 2 29 6 33 7 37 0 25 3 31 0 35 5 39 5 43 5 50 0 55 0 Tab 3215 0000F ug sing 1 88 2 15 2 45 2 72 2 96 3 37 3 70 2 53 3 10 3 55 3 95 4 35 5 00 5 50 Velocità Km h speed Litri ha Litri ha Litri ha Velocità Km h speed Velocità Km h speed unigreen spa Tabella erogazione in Litri ettaro Gr Ventola Ø600 Ø650 10 getti Lt ha sprea...

Page 27: ... 387 442 504 559 609 693 761 521 638 730 813 895 1029 1131 5 m Litri min 22 6 25 8 29 4 32 6 35 5 40 4 44 4 30 4 37 2 42 6 47 4 52 2 60 0 66 0 Tab 3215 0000F ug sing 1 88 2 15 2 45 2 72 2 96 3 37 3 70 2 53 3 10 3 55 3 95 4 35 5 00 5 50 Velocità Km h speed Litri ha Litri ha Litri ha Velocità Km h speed Velocità Km h speed unigreen spa Tabella erogazione in Litri ettaro Gr Ventola Ø700 Ø750 12 getti...

Page 28: ...90 544 591 674 740 506 620 710 790 870 1000 1100 6 m Litri min 26 3 30 1 34 3 38 1 41 4 47 2 51 8 35 4 43 4 49 7 55 3 60 9 70 0 77 0 Tab 3215 0000F ug sing 1 88 2 15 2 45 2 72 2 96 3 37 3 70 2 53 3 10 3 55 3 95 4 35 5 00 5 50 Velocità Km h speed Litri ha Litri ha Litri ha Velocità Km h speed Velocità Km h speed unigreen spa Tabella erogazione in Litri ettaro Gr Ventola Ø800 14 getti Lt ha spreadin...

Page 29: ... 430 491 560 621 677 770 846 579 709 811 903 994 1143 1257 6 m Litri min 30 1 34 4 39 2 43 5 47 4 53 9 59 2 40 5 49 6 56 8 63 2 69 6 80 0 88 0 Tab 3215 0000F ug sing 1 88 2 15 2 45 2 72 2 96 3 37 3 70 2 53 3 10 3 55 3 95 4 35 5 00 5 50 Velocità Km h speed Litri ha Litri ha Litri ha Velocità Km h speed Velocità Km h speed unigreen spa Tabella erogazione in Litri ettaro Gr Ventola Ø900 16 getti Lt h...

Page 30: ...4 m Litri min 10 6 12 6 15 0 16 5 18 3 20 2 21 3 21 4 25 3 30 4 33 3 37 2 40 7 43 0 Tab 3215 0000F ug sing 0 76 0 9 1 07 1 18 1 31 1 44 1 52 1 53 1 81 2 17 2 38 2 66 2 91 3 07 14 GETTI Velocità Km h speed Litri ha Velocità Km h speed Velocità Km h speed Litri ha Litri ha unigreen spa Tabella erogazione in Litri ettaro Gr Ventola Ø800 16 getti Lt ha spreading rate table for Blower Ø800 16 NOZZLES T...

Page 31: ...5 205 253 291 323 356 413 468 343 419 485 544 592 683 768 18 6 171 211 242 269 297 344 390 286 349 404 453 493 569 640 7 147 181 208 231 254 295 334 245 299 347 389 423 488 549 18 m Litri min 31 38 44 49 53 62 70 52 63 73 82 89 102 115 Tab 3215 0000F ug sing 3 85 4 75 5 45 6 06 6 67 7 75 8 78 6 44 7 85 9 10 10 20 11 10 12 80 14 40 Litri ha Litri ha Litri ha Velocità Km h speed Velocità Km h speed ...

Page 32: ...7 579 631 730 910 5 269 328 380 426 463 534 601 292 359 413 463 505 584 728 23 6 224 273 317 355 386 445 501 243 299 344 386 421 487 607 7 192 234 271 304 331 382 429 209 256 295 331 361 417 520 23 m Litri min 52 63 73 82 89 102 115 56 69 79 89 97 112 140 Tab 3215 0000F ug sing 6 44 7 85 9 10 10 20 11 10 12 80 14 40 7 00 8 60 9 90 11 10 12 10 14 00 17 45 Litri ha Litri ha Litri ha Velocità Km h sp...

Page 33: ...387 434 473 548 683 5 201 246 285 319 347 401 451 219 269 310 347 379 438 546 23 6 168 205 237 266 290 334 376 183 224 258 290 316 365 455 7 144 176 203 228 248 286 322 157 192 221 248 271 313 390 23 m Litri min 39 47 55 61 67 77 86 42 52 59 67 73 84 105 Tab 3215 0000F ug sing 6 44 7 85 9 10 10 20 11 10 12 80 14 40 7 00 8 60 9 90 11 10 12 10 14 00 17 45 Litri ha Litri ha Litri ha Velocità Km h spe...

Page 34: ... 0 70 1 01 1 52 2 07 3 07 4 08 5 09 Code 3400 0611F 3400 0612F 3400 0613F 3400 0614F 3400 0615F 3400 0616F 3400 0617F TAB 3 ISO TABLE OF DELIVERY IN LITRES MIN MEDIUM AND HIGHVOLUME Ø18 CONICAL NOZZLES FOR ATOMISER ØNOZZLE 0 8 1 0 1 2 1 5 1 8 2 0 Ø SLINGER 1 0 1 0 1 2 1 5 1 8 1 8 PRESSURE 10 bar 1 88 2 53 3 85 6 44 7 00 15 bar 1 14 2 15 3 10 4 75 7 85 8 60 20 bar 1 31 2 45 3 55 5 45 9 10 9 90 25 b...

Page 35: ...one 3 40 4 40 6 20 6 80 8 10 9 20 11 2 direct jet 4 10 5 40 8 30 11 8 15 1 19 1 24 6 TABLE 4 TABLE 4 5 TABLES OF DELIVERY OF NOZZLES FOR HAND LANCES TABLE OF DELIVERY IN LITRES MIN OFTHE CONICAL NOZZLES FOR MITRA SPRAY GUN note standard Ø2 5 nozzle DIAMETER NOZZLE Ø 1 0 Ø 1 2 Ø 1 5 Ø 1 8 Ø 2 0 Ø 2 3 Ø 2 5 Ø 3 0 PRESSURE BAR JET CAPACITY Lt min 15 cone 2 45 3 60 4 60 5 90 6 90 8 10 9 20 11 5 direct...

Page 36: ...on the lever correctly Command group isn t at zero pressure Valves and or valve seats Replace or clean suction and delivery worn or dirty The pump doesn t reach the set Valve and or valve seat Replace pressure adjustment worn Valves and or valve seats suction Replace or clean and delivery worn or dirty Insufficient rpm Bring speed up to correct rpm always in the field of 350 550 rpm The nozzles us...

Page 37: ...s X X X X X X X X X X X REGULATOR RVA 2 4 5 WAY X X X X X X X X X X X X X X X X X X RM 40 S X X X X X X X X X X X X X GCPElectric X X X X X X X JETS SINGLENON DRIP X X X X X X X X X X X X X X X X X X DOUBLENON DRIP X X X X X X X X X X X X X X X X X X NOZZLES CERAM CONICAL Ø 18 X X X X X X X X X X X X X X X X X X CERAM CONICAL ISO X X X X X X X X X X X X X X X X X X ALBUZ CERAM ATR X X X X X X X X ...

Page 38: ... X X X X X X X X X REVERBERI AR 1064 1053 X PRESSURE GCP RVA X X X X X X X X X X X X X REGULATOR ORION Comet X X X X X X X X X X X X X GCP ELECTRIC X X X X X X X X X X X X X JETS SINGLENON DRIP X X X X X X X X X X X X X DOUBLENON DRIP TRIPLE NON DRIP X X X X X X X X X X X X X NOZZLES CERAM CONICAL Ø 18 X X X X X X X X X X X X X CERAM CONICAL ISO X X X X X X X X X X X X X CERAM CONICAL ATR X X X X ...

Page 39: ...265 1203 X X X X BHA 160 X X X PRESSURE RVA X X X X X X X X REGULATOR ORION Comet X X X X X X GCPELECTRIC X X X X X X JETS P39 X X SINGLENON DRIP X X X X X X X X DOUBLENON DRIP X X X X X X X X TYREMFC X X NOZZLES CERAM CONICAL X X X X X X X X CERAM CONICAL ISO X X X X X X X X CERAM CONICAL ATR X X X X X X X X CIRCUIT WASHER X X X X X X X X HAND WASH X X X X X X X X HYD ROTAT 30 X X X X X X X X HYD...

Page 40: ...serves the right to make variations or modifications without prior warning via Rinaldi 105 42124 Reggio Emilia ITALY Tel 39 0522 369811 Fax 39 0522 369898 e mail info unigreen spa com internet www unigreen spa com member of the group UNI 16100005F GB Apr 10 ...

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