UAZ UAZ-374195 Operating Manual Download

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2021

Ulyanovsk Automobile Plant LLC

Vehicles

UAZ-374195, UAZ-396295,
UAZ-220695, UAZ-390995,

UAZ-330365, UAZ-390945

and versions

Operating Manual

РЭ 05808600.106

-2007

Edition Fourteenth

Summary of Contents for UAZ-374195

Page 1: ...2021 Ulyanovsk Automobile Plant LLC Vehicles UAZ 374195 UAZ 396295 UAZ 220695 UAZ 390995 UAZ 330365 UAZ 390945 and versions Operating Manual 05808600 106 2007 Edition Fourteenth...

Page 2: ...of the manufacturer s warranty obligations For safe and trouble free operation of the vehicle follow all the operating and maintenance instructions in this Manual You can entrust the vehicle maintena...

Page 3: ...ly equipped with two seats for processing papers it is not allowed to use them while the vehicle is in motion Designed for the transportation of passengers and goods UAZ 390995 Trophy version Fig 1 9...

Page 4: ...4 Fig 1 1 Outline averaged dimensions of the UAZ 374195 with gross weight dimensions are given for reference...

Page 5: ...5 Fig 1 2 Outline averaged dimensions of the UAZ 374195 with three reclining berths with gross weight dimensions are given for reference...

Page 6: ...6 Fig 1 3 Outline averaged dimensions of the UAZ 374195 05 with gross weight dimensions are given for reference...

Page 7: ...7 Fig 1 4 Outline averaged dimensions of the UAZ 396295 with gross weight dimensions are given for reference...

Page 8: ...8 Fig 1 5 Outline averaged dimensions of the UAZ 220695 with gross weight dimensions are given for reference...

Page 9: ...9 Fig 1 6 Outline averaged dimensions of the UAZ 220695 04 with gross weight dimensions are given for reference...

Page 10: ...10 Fig 1 7 Outline averaged dimensions of the UAZ 390995 with gross weight dimensions are given for reference...

Page 11: ...11 Fig 1 8 Outline averaged dimensions of the UAZ 390995 04 with gross weight dimensions are given for reference...

Page 12: ...12 Fig 1 9 Outline averaged dimensions of the UAZ 390995 04 Trophy with gross weight dimensions are given for reference...

Page 13: ...13 Fig 1 10 Outline averaged dimensions of the UAZ 390995 04 Expedition with gross weight dimensions are given for reference...

Page 14: ...14 Fig 1 11 Outline averaged dimensions of the UAZ 330365 with gross weight dimensions are given for reference...

Page 15: ...15 Fig 1 12 Outline averaged dimensions of the UAZ 390945 with gross weight dimensions are given for reference...

Page 16: ...ve part the designation of the vehicle III indicating part the model year of the vehicle assembly plant code vehicle production number The vehicle nameplate 2 Fig 1 14 is mounted inside the cabin on t...

Page 17: ...ion number code includes four characters the first three characters of the WMI code assigned to UAZ LLC by FSUE NAMI are used as the first three characters the number 0 must be used as fourth characte...

Page 18: ...us on the centerline of the front outer relative to the turning center wheel trace m max 6 3 7 0 Minimum outer turning radius as to the front bumper point the farthest from the turning center m max 6...

Page 19: ...ized and sprinkler type Crankcase ventilation Closed type Fuel supply system With forced fuel feed Fuel Unleaded gasoline see Annex 3 Cooling system Liquid type closed with forced circulation Transmis...

Page 20: ...ne piece rim disks 61 2Jx16H2 with 225 75R16 radial tubeless tires Wheel fastening by five nuts The spare wheel is made of steel fitted with the same size tire as the wheels for normal operation On so...

Page 21: ...ump and generator drive at 8 kgf mm 13 15 Gap between the electrodes of the ignition spark plugs mm 0 7 0 15 Coolant temperature in the cooling system C 80 105 Brake pedal free travel mm 5 14 Front wh...

Page 22: ...13 7 13 7 13 7 13 6 Engine lubrication system without oil heater volume 6 5 Gearbox housing 1 7 Transfer case housing 0 7 Final drive housing with vertically inseparable crankcases front rear 1 5 1 4...

Page 23: ...he operating temperature of the catalyst is 400 800 C It is not allowed to operate the vehicle without catalyst protective screens After driving on tall grass be sure to inspect the vehicle Remove gra...

Page 24: ...after it stops exercise caution when opening the radiator cap of the engine cooling system in order to avoid steam burns the fuel tanks must be removed before carrying out any arc welding operations o...

Page 25: ...ve in case of diagonal suspension of wheels or large difference in the traction of right and left wheels 11 In order to avoid excessive loads on the axle differential do not allow prolonged slipping o...

Page 26: ...compartment 10 inner door lock knob 11 door handrail 12 the window handle 13 front axle switch lever Fig 3 2 It has two positions front axle on rear axle off 14 transfer case gear lever Fig 3 2 It ha...

Page 27: ...rs of oncoming vehicles are not blinded 4 driving lights switch 5 fuel level gauge switch in tanks not installed on UAZ 330365 UAZ 390945 vehicles 6 front fog light switch or plug 7 rear fog light swi...

Page 28: ...azard warning lights indicator green left turn signal and hazard warning lights indicator green coolant overheat indicator red low fuel indicator yellow Lights up when the remaining fuel in the tank i...

Page 29: ...turned off II intermittent operation of the wiper is on unfixed position III intermittent operation of the wiper is on fixed position IV continuous mode low speed of the windshield wiper is enabled f...

Page 30: ...rated when the differential lock is active Manual unlocking is possible at any time by repeated pressing and holding button 2 Fig 3 3 until the rear axle differential lock indicator goes out Fig 3 4 F...

Page 31: ...emergency Standby Mode In the Standby mode the emergency services call device performs the following functions reception of radio signals from global navigation satellite system GNSS calculation of na...

Page 32: ...successful self testing you must follow the voice prompts until the end of the test procedure If errors are detected during testing they are written to the memory of the unit and are stored there unt...

Page 33: ...ide doors before unlocking the outside handles with the key to avoid damage to the handle mechanisms Vehicle bodies are equipped with n field widened rear view mirror and an internal mirror to view th...

Page 34: ...the way down slide the seats to the required position After adjustment release the lever and make sure that the seat is securely fixed by moving it back and forth Removal of the front seat Unscrew the...

Page 35: ...o clean the buckles from dust blow it with compressed air at least once a year Fig 3 8 Seat belts 1 locking tab 2 lock 3 lock button Fig 3 9 Seat belts for vehicle UAZ 390995 04 1 locking tab 2 lock 3...

Page 36: ...subject to a critical load as a result of road accident Replacement of seat belts shall be made only at the branded service station of UAZ LLC the service station addresses are given in the vehicle l...

Page 37: ...cabin door windshields For a more efficient ventilation you can use the cabin heater fan by turning switch 8 Fig 3 3 however tap 15 Fig 3 12 of the heating system must be closed It is recommended to u...

Page 38: ...s X X X X X X X X X 0 to 13 kg 0 2 years X X X X UF UF UF UF UF 1 9 18 kg 9 months 4 years X X X X UF UF UF UF UF II III 15 36 kg 4 5 years X X X X UF UF UF UF UF X is a seating position unsuitable fo...

Page 39: ...st 80 C for the heater to operate properly At low ambient temperatures use the head cabin insulation attached to the vehicle The insulator is installed on the radiator frame with screws Monitor the co...

Page 40: ...reclined position To increase the service life of the windshield wiper and its brushes operation of wipers on dry glass is not recommended and the ingress of fuel and oil onto the rubber of wiper blad...

Page 41: ...engine has started It springs back automatically to position I fig 3 5 Warm up the engine to a coolant temperature of at least 60 C Do not start driving the vehicle with a cold engine For the purpose...

Page 42: ...h smoothly avoiding both a throw of the clutch accompanied by the tugging of the vehicle and slow turning on with a long slipping do not hold the clutch disengaged when the gear is engaged and the eng...

Page 43: ...the possibility of disruption of the turf and wheel spin Avoid following the track laid by the vehicle in front When overcoming sandy areas move smoothly avoiding jerks and stops Turns smoothly and wi...

Page 44: ...tridge if necessary 5 After the trip wash the vehicle if it was operated on dirty or dusty roads 6 Check and adjust the tire pressure at least once a week VEHICLE MAINTENANCE EVERY 500 KILOMETERS On a...

Page 45: ...through cylindrical hydraulic pushers The use of hydraulic pushers eliminates the need to adjust the clearances Engine lubrication system In the event of lubrication system fault engine operation shal...

Page 46: ...of the oil pump 15 starter 16 the position pin of the gearbox In case of the intact lubrication system with the warm engine running in idle mode the warning lamp of the emergency oil pressure can glo...

Page 47: ...ooler or expansion reservoir Flush the cooling system as follows fill the system with clean water start the engine let it work until it warms up stop the engine and drain the water repeat the above op...

Page 48: ...eration of the engine is prohibited even for a short period of time Fuel injection system with microprocessor controlled fuel supply and ignition fig 9 6 Safety precautions 1 Prior to dismantling and...

Page 49: ...r 23 fuel rail 24 engine control unit 25 idle speed regulator 26 coolant temperature sensor 27 crankshaft position sensor 28 notched disk for synchronization of crankshaft pulley 29 31 oxygen sensors...

Page 50: ...er s warranty install the electric fuel pump in the fuel tank pay attention to the installation of the o ring which must be dried If after the above measures the character of engine operation has not...

Page 51: ...ssage of fuel and steam pipes and hoses if present check the tightness of the separator and its connections the condition of the canister no cracks or damage the serviceability of the canister purge v...

Page 52: ...jet nozzles of the engine Operation of the engine is allowed only after the elimination of the fault Operation of diagnostic lamp In the operating mode when the ignition is on and the engine is not ru...

Page 53: ...illing opening Figs 9 13 9 14 During vehicle operation the lubricant level in the gearbox can be lowered down to 8 mm relative to the lower edge of the inspection hole and at the same time it can be r...

Page 54: ...f it is present the gears teeth wear out quickly and the axle may be locked Check for the presence of the axial clearance in the bearings perform by swinging the pinion gear over the flange of the car...

Page 55: ...ditions it is most convenient to tighten the clamping bush of the lower pin unscrew nut 13 remove lining 12 with gasket 11 tighten the clamping sleeve 10 with a special wrench to remedy the gap first...

Page 56: ...s and inspect springs and shock absorbers Lubricate the springs at least once a year to prevent corrosion which is the main cause of spring failures and to eliminate spring creaking In few leaf spring...

Page 57: ...spring bracket 2 frame 3 spring 4 lining 5 buffer 6 buffer 7 shock absorber 8 bracket absorber 9 rear bracket spring 10 rubber pad 11 bracket cover 12 absorber pin 13 rubber bushings 14 stepladders 1...

Page 58: ...7 buffer pad 8 spring 9 shock absorber 10 absorber bracket 11 eye ring bracket of front spring 12 coupling link 13 spring bushing 14 nuts of shackle pins 15 clamp 16 shock absorber pin 17 rubber bushi...

Page 59: ...Adjust the wheel toe in by changing the length of the steering linkage rod Fig 9 22 Before adjusting make sure that there is no play in the joints of steering rod and hub bearings After loosening the...

Page 60: ...le or the hub flange of the front axle 3 Unbend the nib of the lock washer 6 unscrew the lock nut 7 and remove the lock washer 4 Loosen the nut 4 bearing adjustments 1 6 1 3 turns 1 2 faces 5 When tur...

Page 61: ...fixing the steering mechanism to the bracket checking of the steering rod connections bipod connection swivel arm connection checking the free play of the steering wheel adjustment of the steering me...

Page 62: ...l tank 3 Fig 9 26 the front wheels shall be set straight Fill oil up to the level of the oil tank filter screen Oil must be pre filtered through a filter with a filtering capacity of not more than 40...

Page 63: ...ith disc brakes on the front wheels and drum brakes on the rear wheels with two separate hydraulic drive circuits to them from a dual chamber master cylinder one to the front wheel brakes the other to...

Page 64: ...linder block 17 Close valve 14 as soon as pistons 9 completely sink into the cylinder block Before moving clip 3 remove the cap of the master cylinder reservoir and do not let the fluid overflow while...

Page 65: ...linder 5 blow off valve 6 12 brake pads 7 protective cap 8 piston 9 sealing rings 10 retaining ring 11 release spring Do not press the brake pedal with the brake drum removed or the front brake pads r...

Page 66: ...6 Check that the adjustment is correct when the vehicle is in motion To do this while driving on a straight horizontal road section with dry asphalt surface brake the car until the wheels are locked u...

Page 67: ...e brake pedal sharply 3 5 times and while keeping the pedal pressed all the way unscrew the blow off valve 1 2 3 4 turns releasing a portion of the liquid from the system into the valve Tighten the bl...

Page 68: ...ness of less than 1 5 mm On new pads grind the linings so that their diameter is 0 2 0 4 mm smaller than the diameter of the brake drum Despite the labyrinth seal of the expanding and adjusting mechan...

Page 69: ...pad support 9 pusher rod of release mechanism 10 balls casing 11 expansion mechanism casing 12 brake drum 13 18 pads 14 brake release spring 15 bolt 16 ball of expansion mechanism 17 bolt 19 brake sh...

Page 70: ...rt 2 3 clicks It is forbidden to check the operation of the parking brake system when starting off or moving Check the operation of the parking brake only aslope Fig 9 34 Parking brake drive 1 drive l...

Page 71: ...power socket interior lighting F6 15 Alarming F7 15 Stop light rear fog light F8 20 Starter F9 10 Engine integrated microprocessor control system class 15 GLONASS class 15 F10 15 Instruments general...

Page 72: ...ndence with the accumulator battery operating manual During long periods of parking disconnect the battery by disconnecting the wire from the minus terminal Replace the battery on UAZ 220695 UAZ 39629...

Page 73: ...curb vehicle with 75 kg load on the driver s seat on a level horizontal platform so that the longitudinal axis of the vehicle is perpendicular to the screen located 10 m from the center of the headli...

Page 74: ...correctly by immersing the gauge in hot water and measuring its temperature with a control thermometer Once a year check that the oil pressure gauge shows correct readings check the lamp sensor for e...

Page 75: ...t of tools and appliances according to the list applicable to the vehicle A jack Fig 10 1 or 10 2 is applied for elevating vehicle wheels when servicing or repairing The lifting capacity of the jacks...

Page 76: ...clockwise in the horizontal plane with a force through throw over stop that the vehicle wheel is lifted up to the required height 6 To lower the wheels move the jack pawl to the right and deepen the j...

Page 77: ...apter 11 MOTHBALLING If the vehicle will be not operated for a long time perform its mothballing as follows 1 Carry out scheduled maintenance 2 Wash the vehicle and dry it Remove corrosion and touch u...

Page 78: ...es 2 3 times 5 Check the parking brake mechanisms and the pedal brake the clutch the throttle drive and lighting switches 6 Check the working fluid level in the tank of the brake master cylinder Fill...

Page 79: ...arker lights 12 5 5 side turn signal 12 21 3 21 Rear combination lamps turn signal 12 21 3 21 marker lights 12 5 5 brake signal 12 21 3 21 Side repeat flashers 12 5 5 Reversing light lamp 12 21 3 21 L...

Page 80: ...9 2 3 Engine fuel line mounting bolts 0 6 0 9 Throttle connection pipe fastening screws 1 2 1 8 Screws for fastening housing of regulator of temperature 2 0 2 5 Steel fuel pipe connections 2 0 2 5 Cla...

Page 81: ...ive sealant to the bolt threads 4 8 5 6 Bolt fittings of power steering 5 0 6 2 Nuts of pipe lines cap bypass valves brake units 1 4 1 9 Mounting bolts for front disc brake caliper 14 16 Fastening bol...

Page 82: ...es STO AAI 003 05 B4 B4 D2 B5 B6 API SG SH SJ SL SM SN Acceptable are UAZ Motor Oil Premium SAE 5W 40 SN CF UAZ Motor Oil SAE 10W 40 SL CF Transmission lubricants Crankcase of five speed gearbox Recom...

Page 83: ...ble steering wheel slip rings battery terminals Litol 24 Litol 24RK Lithium grease N3 of NLGJ classification Steering knuckle joints SHRUS 4 SHRUS 4M Retinax HDX2 Locks hinges and door stops TZIATIM 2...

Page 84: ...or vehicles with two tanks silver palladium ruthenium 0 105751 0 0055689 0 00065518 6002 3829 Sensor of emergency oil pressure in the engine lubrication system silver 0 0310 101 3839 Level sensor of e...

Page 85: ...ownload App UAZ Connect IOS https apple co 3evabZp qr code Android https bit ly 3k1j2mB qr code Sign up for the app Connect your car by following the instructions in the app Start using the service Fr...

Page 86: ...ating 39 Sanitary equipment of UAZ 396295 vehicle 39 Wiper and washer 40 Chapter 4 PREPARING A VEHICLE FOR OPERATION AFTER RECEIVING IT FROM THE FACTORY 41 Chapter 5 RUNNING IN A NEW VEHICLE 41 Chapte...

Page 87: ...m 61 Brake systems 63 ELECTRICAL EQUIPMENT 70 Relay and fuse box 70 Generator 71 Battery 72 Starter 72 Lighting system light and audio alarm system 73 Instruments gages and alarms 74 BODY 74 LUBRICATI...

Page 88: ...88 Annex 5 85 UAZ CONNECT TELEMATICS SERVICES 85...

Page 89: ...Intentionally Left Blank...

Page 90: ...esigner Department Editor in chief Head Engineering Manager O A KRUPIN Compiling editor D A SHEMYREV Ulyanovsk Automobile Plant LLC Russian Federation 432970 Ulyanovsk Moskovskoye highway 92 http www...

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