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HIGH FREQUENCY

INDUCTION HEATER

This manual should be made available to all users of this equipment. For best results, and for maximum durability of the
equipment, carefully read and follow all instructions. Failure to do so can lead to serious injury or catastrophic damage to
the user, machine, supplies, or surrounding areas. All safety suggestions must be followed closely, and extreme
precaution must be taken to assure proper use of the equipment by only qualified personnel who have read this guide.

Summary of Contents for USS-HFIH00001

Page 1: ...the equipment carefully read and follow all instructions Failure to do so can lead to serious injury or catastrophic damage to the user machine supplies or surrounding areas All safety suggestions must be followed closely and extreme precaution must be taken to assure proper use of the equipment by only qualified personnel who have read this guide ...

Page 2: ... 4177 Contents I GETTING STARTED II SAFETY NOTES III SETTING UP THE MACHINE IV BACK OF THE MACHINE DIAGRAM V FRONT PANEL DIAGRAM VI OPERATING THE MACHINE VII MANUAL MODE VIII AUTOMATIC MODE IX OTHER FACTORS X POTENTIAL APPLICATIONS XI TROUBLESHOOTING XII SPECIFICATIONS XIII PARTS LIST 1 ...

Page 3: ...sizes The company provides a 12 month warranty from the date of the sale During this first year the company is responsible for any replacement parts needed because of manufacturing or material issues After this 12 month period the company will only replace parts at their current retail cost The warranty will only be in effect if all instructions in the manual are followed fully The warranty does n...

Page 4: ...rea around the machine clear and free of any debris This machine should only be operated by adults who have read and fully understood this manual Never allow operation of this equipment by children Keep fingers and other objects away from the induction coil as this can lead to serious injury Be sure that heated materials are placed in a safe place after heating to avoid fire or injury Only use par...

Page 5: ...oth pressurized and contains clean and clear tap water Excessively dirty water will lead to breakdown of the machine For the water inputs a splitter may be used so a single water source can provide water for the whole machine For the outputs it is important that each water output is run separately with no connectors Problems can occur if output hoses are connected to one another Once the hoses are...

Page 6: ... view of the back of the machine Notice where the water inlet and water outlet spots are These may be slightly different based on the model of your machine Also note the ground wire screw which is towards the bottom of your machine In the image the housing is flipped up to show where you can connect the two current carrying wires 5 ...

Page 7: ...panel for the machine Take special notice of the Warning Lights These lights indicate a problem and the machine will not work if they are lit up They correspond to issues with power current temperature and water pressure For questions please contact the US Distributor for this item 6 ...

Page 8: ... light Either too much voltage or current is running the machine is overheating the water pressure to the machine is not high enough or the phase power is failing 7 Heat Power Adjustment Knob This knob controls the current sent through the coil during manual mode and during the heating portion of automatic mode It is recommended to start at a low current when first turning on the machine and slowl...

Page 9: ... After that time has elapsed the program enters Retaining Mode The coil will still be energized but this time at a level specified by the Heat Retaining Adjustment Knob for the duration of the Retaining Time you selected During this period the Retain light will be lit on the machine Finally the machine enters Cooling Mode The coil will not be energized at all during the duration of the Cooling Tim...

Page 10: ... current and then the retention current Sealing This can be used to seal and cap different machines Be aware of the type of metal being used in the seal Hardening Many metals can be heat treated to induce hardening Most often this process requires quenching right after heating so have a quenching station available Annealing Some heat treated metals actually end up softer This is true of brass Be a...

Page 11: ...he machine Problem Water lack light comes on Causes Lack of water pressure Leak in hose Solutions Make sure water is coming in pressurised from the source Fix any leaks in the water hoses Problem Over voltage light comes on Cause The machine is not hooked up to the proper voltage Solutions Make sure the machine is hooked up to the appropriate voltage based on the model Problem Over current light c...

Page 12: ...n Cause Machine has overheated Water is too hot Solutions Give the machine time to cool off and then restart Make sure water is cool enough when entering the machine Remember to always use cool clean water in the machine Problem Clicking and beeping when attempting to start the machine Cause Coil not properly connected Improper coil design Solution Check the connections between the coil and the ma...

Page 13: ...erature Protection Point 40 C 40 C 40 C Flow Rate of Cooling Water 7 5 L Min 7 5 L Min 7 5 L Min Minimum Wire Gauge 14 gauge 6 gauge 6 gauge Weight 25 kg 35 kg 36 kg Extension Weight Not Applicable 30 kg 35 kg Main Dimensions in 22 x 9 x 19 24 x 10 x 21 24 x 10 x 21 Extension Di mensions Not Applicable 18 x 10 x 15 20 x 10 x 17 Flow Rate of Cooling Water 7 5 L Min 7 5 L Min 7 5 L Min Timer Setting...

Page 14: ...nce of all of the following parts Basic Parts Quantity Induction Heating Machine 1 Copper Coil 1 Instruction Manual 1 Copper Tubing to construct your own Coil 1 5 ft in length Hose 1 32 feet in length Foot Pedal 1 Additional Parts Customized Coil if requested and ordered online Machine extension for Models USS HFIH00005 and USS HFIH00008 XIII Parts List 13 ...

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