Instruction Sheet
DYNA- CRIMP*
408--2452
LOC B
1
of 4
E
2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.tycoelectronics.com
24 MAR 10 Rev D
Hydraulic Crimping Head 69065
Figure 1
Latch
Pin
Dust Cap
Yoke
Pivot Pin
Quick--Disconnect Coupler,
Cylinder Half (Mates with Coupler
on Hose or Handle Control)
1. INTRODUCTION
This instruction sheet provides application,
maintenance, and inspection procedures for
DYNA--CRIMP Crimping Head 69065 (shown
Figure 1). The crimping head is used to crimp:
S
AMPOWER* terminals and splices onto solid or
stranded copper wire sizes 2 through 4/0 AWG.
See instruction sheet 408--1565.
S
SOLISTRAND* terminals and splices onto solid
or stranded copper wire sizes 8 through
4/0 AWG. See instruction sheet 408--9786.
The crimping head is designed for two DYNA--CRIMP
tools: either Hydraulic Hand Pump 314979--1 covered
in customer manual 409--5860 or Hydraulic Power
Unit 69120--[ ] described in customer manual
409--1950. Read these instructions, and all applicable
references, before inserting any die assemblies and
crimping any terminals or splices.
Dimensions on this sheet are in millimeters [with
inches in brackets]. Figures and illustrations are
not drawn to scale and are for reference only.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION
The main components of the crimping head are: a
yoke which houses the stationary die and retains the
terminal assembly for crimping, a removable latch pin
which allows pivoting of the yoke on the pivot pin
(typically required for splice terminations), a cylinder
which contains the head hydraulic chamber, a piston
(ram) which holds and controls the moving die, and a
quick connect/disconnect coupler (cylinder half) which
mates with the coupler on hose or handle control to
release or supply pressure.
To avoid injury when using DYNA--CRIMP
equipment, observe the following precautions:
-- Do NOT modify the crimping equipment in any
way.
-- Use only dies, terminals, and wire specified for
the crimping head.
-- Do NOT perform repairs other than those
specified in the instructional material supplied
with the equipment.
3. CRIMPING HEAD INSTALLATION
Each crimping head is shipped with a coating of
lubricating oil to prevent rust and corrosion. Wipe the
oil off before installing the crimping head on the power
unit. Note that the crimping head is shipped without
oil inside the cylinder. To install the crimping head,
proceed as follows.
Make sure that hydraulic pressure to hose or
handle control is released and that power supply
is disconnected to electric power unit, if
applicable.
1. Remove protective dust caps from both quick
connect/disconnect couplers.
2. Hold hose or handle control vertically to prevent
oil spillage. Attach hose or handle control to
coupling section on head. Thread properly and
tighten securely.
Oil flow must be unobstructed between power
unit and crimping head. Make sure that all
couplers are fully mated and tightened.
If crimping head must be removed after being in
production, pressure must be released in the
hydraulic system before head is removed.
-- If using Hydraulic Power Unit 69120--[ ],
DISCONNECT POWER UNIT FROM POWER
SUPPLY.
-- If using Hydraulic Hand Pump 314979--1,
activate the pressure release lever.
ORI
G
INAL
IN
STRUCTI
O
NS
NOTE
i
DANGER
DANGER
CAUTION
!
DANGER
