Twin Disc AM080 Operator'S Manual Download | Manualshive

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Document Number: 1033752

Pump Drive

Model:

AM080

Operator’s

Manual

TWIN DISC

INCORPORATED

®

T

D

WIN

ISC

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2
3
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Summary of Contents for AM080

Page 1: ...Document Number 1033752 Pump Drive Model AM080 Operator s Manual TWIN DISC INCORPORATED T D WIN ISC ...

Page 2: ... manual through research and testing of the information contained therein Twin Disc Incorporated assumes no responsibility for any errors that may appear in this manual and shall not be liable under any circumstances for incidental consequential or punitive damages in connection with or arising out of the use of this manual The information contained within this manual is subject to change without ...

Page 3: ...Document Number 1033752 Revision B May 2019 Pump Drive Operator s Manual ...

Page 4: ...ION OR OTHER WARRANTIES CONFLICTING TERMS MERGER AND INTEGRATION CLAUSE All sales made subject to the LIMITED TWIN DISC GENERAL WARRANTY LIMITA TIONS OF REMEDIES AND LIMITATION OF ANY OTHER WARRANTIES including at http www twindisc com company warranty ...

Page 5: ...Operation 5 Overview 5 Auxiliary Power Take off 5 Coupling 6 Oil Plug And Breather Diagrams 6 Maintenance 9 Lubrication 9 Oil Specifications 9 Oil Type and Viscosity 9 Oil Cooling Requirements 10 Oil System 10 Torsional Coupling 10 Overhaul Interval 11 Periodic Visual Inspection 12 Alignment U Joint Type Installation 13 Alignment of In line Drive U Joint Type 13 Alignment Measurement Procedure 13 ...

Page 6: ...manual to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Signal Words Signal words are used with the safety alert symbol to designate a level of hazard seriousness The signal words used are DANGER WARNING CAUTION and NOTICE DANGER indicates a hazardous situation which if not avoided will result in death or serious i...

Page 7: ...eplacement Parts Parts Lists See the engineering assembly drawings in Engineering Drawings section of the Service Manual to facilitate ordering spare or replacement parts Ordering Parts All replacement parts or products including hoses and fittings must be of Twin Disc origin or equal and otherwise identical with components of the original equipment Use of any other parts or products will void the...

Page 8: ...to such changes will not be covered by a Twin Disc warranty Safety Safe practices must be employed by all personnel operating and servic ing this unit Twin Disc Incorporated will not be responsible for personal injury resulting from careless use of hand tools lifting equipment power tools or unaccepted maintenance operating practices Important Safety Notice Because of the possible danger to person...

Page 9: ...service information on Twin Disc products contact any Twin Disc distributor or service dealer This can be done on the Twin Disc corporate web site found at http www twindisc com Provide your model number serial number and bill of material number to obtain information on your unit If necessary contact the Product Service Department of Twin Disc International S A Nivelles Belgium or Twin Disc Incorp...

Page 10: ...4 2019 Twin Disc Incorporated Introduction Pump Drive Operator s Manual 1033752 NOTES ...

Page 11: ...be prepared for various applications Auxiliary Power Take off The input gear drives through an idler gear two output gears each capa ble of driving two auxiliary devices These output gears rotate in the same direction of the prime mover at a given ratio and each is fitted with two mounting plates with two or four mounting holes for auxiliary devices Below is showing different tower positions A D G...

Page 12: ...re 2 Tower Positions Coupling The Pump Drive is coupled to the prime mover either directly to the fly wheel or remotely through a drive shaft The prime mover turns the pump drive input gear and clutch drive ring Oil Plug And Breather Diagrams Table 1 Oil Capacities Based On Tower Position ...

Page 13: ...7 2019 Twin Disc Incorporated Operation Pump Drive Operator s Manual 1033752 Figure 3 Oil Plug And Breather Diagram 1 Figure 4 Oil Plug And Breather Diagram 2 ...

Page 14: ...8 2019 Twin Disc Incorporated Operation Pump Drive Operator s Manual 1033752 Table 2 Tower Ports ...

Page 15: ...ndicated by oil level plug Use oil for gears with EP additives minimum viscosity index 95 Oil type can be chosen depending on the ambient temperature on Table 2 Ensure that the oil temperature when working is not higher than 105 C 221 F with synthetic oil and 80 C 176 F with mineral oil Oil Type and Viscosity Table 1 Oil Type And Viscosity Multi viscosity oils i e 10W 30 etc can be used under cert...

Page 16: ...rs of operation If the filter is clean install a new filter element and then change the oil and filter element after 1000 hours of service If the filter is dirty change the element and operate for another eight hours Check the filter again Continue this cycle until the filter is clean and then change the oil and filter after 1000 hours of service or more often if conditions warrant Torsional Coupl...

Page 17: ...ack carbon like dust on rubber surface May be caused by contaminants or excessive heat either external or internal to the coupling C Cracked bent or otherwise damaged flex plate or coupling plate D Bolt holes in flex plate or coupling plate are elongated oval shaped not round This could be caused by improperly assembled parts loose parts vibration or improperly torqued parts E Bolts nuts bent worn...

Page 18: ...age such as cracks Tighten loose mountings and replace damaged parts 2 Check pressure and temperature gauge where applicable 3 Inspect the oil lines and heat exchanger for leaky connections cracks or other damage Replace damaged lines 4 Periodically inspect the drive line and the input and output shaft oil seals for leakage Replace parts as required ...

Page 19: ... lines of the PTO shaft and gearbox input shaft must be offset within the limits recommended by the universal joint manufacturer to prolong the life of the universal joint needle bearings 3 Third and very important the center lines of the PTO shaft and gear box input shaft must be parallel This will further prevent vibrations which cause premature bearing failure 4 Proper lubrication of the gearbo...

Page 20: ...be equal to distance D within 3 mm 0 125 inch measured 430 mm 18 0 inches out from the center of the shaft If C and D vary more than 3 mm 0 125 inch measured 430 mm 18 0 inches from the shaft center the engine should be moved until the difference is brought within 3 mm 0 125 inch 4 After setting C and D A and B should be rechecked and reset if required Repeat this procedure until distances A and B...

Page 21: ...ump Drive 1 4 Air leak on suction side of pump 1 4 Inspect and correct cause of suction leak 2 Excessive noise 2 1 Bearing failure 2 1 Overhaul Pump Drive 2 2 Worn or damaged input coupling 2 2 Remove Pump Drive Replace worn or damaged coupling 2 3 Excessive torsional vibration 2 3 Select proper torsional coupling 2 4 Worn or damaged gears 2 4 Remove Pump Drive Overhaul 2 5 Improper alignment 2 5 ...

Page 22: ... 1033752 TWIN DISC INCORPORATED RACINE WISCONSIN 53403 U S A 262 638 4000 262 638 4482 FAX WWW TWINDISC COM ...

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