TVS Scooty Zest User Manual Download

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CONTACT(S) FOR SUPPORT

Incase you need any Clarification please contact above Dealer

TVS Motor Company’s Area Offices (flip over for addresses)

Toll Free Number : 1800-258-7111

Email : [email protected]

Disclaimer :

TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank

/ card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.

Summary of Contents for Scooty Zest

Page 1: ...for addresses Or Toll Free Number 1800 258 7111 Email customercare tvsmotor com Disclaimer TVS Motor Company or any of its officials Authorized Main dealer Authorized Dealer do not ask customers for...

Page 2: ...us Stop Bangalore 560 078 Phone 080 26653433 Email AO Bangalore tvsmotor com AO Hubli tvsmotor com ANDHRAPRADESH 1 2 5 TVS Motor Company Limited Rukumani Towers First Floor No 3 11 30 Plot No 11 Paigh...

Page 3: ...DIGARH 12 TVS Motor Company Limited 4th Floor Royal Business Park Chandigarh Ambala Highway Zirkapur 140 603 Phone 01762 464777 465777 Email AO Chandigarh tvsmotor com UTTAR PRADESH WEST 13 TVS Motor...

Page 4: ...e Plaza Rasulgarh Bhubaneshwar 751 010 Phone 0674 2580019 Email AO Bhubaneshwar tvsmotor com NORTH EAST STATES 18 TVS Motor Company Limited 147 Udayan Ganesh Guri Opp Punjab National Bank R G B Road G...

Page 5: ...ylish back lit speedometer LEAF SHAPED MIRROR The leaf shaped mirrors enhance the style quotient of your scooter Style comes with performance as these mirrors can be adjusted easily You can adjust the...

Page 6: ...es Also Right Seat height of 760 mm on your scooter ensures good ground reachability while adding safety FRONT TELESCOPIC SHOCK ABSORBERS REAR DOUBLE RATED HYDRAULIC MONO SHOCK SPRING SUSPENSION Your...

Page 7: ...NOLOGY SBT Synchronized braking technology reduces the stopping distance While keeping the stability intact PARKING BRAKE REAR BRAKE LOCK The parking brake is another unique safety feature which prote...

Page 8: ...hes SMART PHONE CHARGER Your scooter has a Smart phone changer enable to charge your mobile phone when you are traveling The utility box light which lights up the utility box whenever the seat is open...

Page 9: ...or reminds you to switch off the ignition while waiting at signals or when your scooter is idle thus helping you to save fuel ACCESSORIES FOR YOUR VEHICLE OPEN FRONT GLOVE BOX An open front glove box...

Page 10: ...andle on busy roads With the least turning radius it is easy to manoeuvre as well The benefits of TVS Scooty Zest don t end there With its largest under seat storage of 19 litres it gives you the all...

Page 11: ...refore in such events it is possible that the relevant part of the owner s manual does not apply to your vehicle Prior permission of TVS Motor Company Limited is required for quoting copying or reprod...

Page 12: ...ll the hazards associated with operating or maintaining the vehicle you must use your own judgement You will find important safety information in following form in this manual These words carry the fo...

Page 13: ...ON 01 SAFE RIDING TIPS 02 KNOW YOUR TVS Scooty Zest 06 RIDING YOUR TVS Scooty Zest 23 MAINTENANCE 27 WARRANTY AND SERVICES 48 TECHNICAL SPECIFICATIONS 53 EXPRESS SERVICE 56 EXPERT ON WHEELS 57 PICKUP...

Page 14: ...ring the running in is Maximum 50 kmph speed upto 1000 km vary the engine speed for better mating of parts The first free service at 500 750 km is most important During running in period all the engin...

Page 15: ...uncomfortable and unsafe when riding a two wheeler Choose good quality two wheeler riding apparel Know your limits Ride within the boundaries of your own skill at all times Knowing these limits and st...

Page 16: ...apply the brake 3 Progressive application of brake is safer 4 Apply both the brakes SBT provides additional braking even when Only Rear brake is applied But applying Both the brakes helps you to use...

Page 17: ...e front or rear brake is dangerous and can cause skidding and loss of control Apply both the brakes together and with great care on a wet road or other slippery surfaces Any abrupt braking on slippery...

Page 18: ...nkcase system to prevent discharging crankcase emissions into the atmosphere Blow by gas is returned to the combustion chamber through the air cleaner and the fuel system Evaporative Emission Control...

Page 19: ...ing to special information KNOWYOURTVS Scooty Zest The frame serial number is stamped on the frame at the rear end below the seat assembly Open the seat assembly to read the frame number The engine se...

Page 20: ...arking brake rear brake lock 6 Rear view mirror L 7 High low beam switch 8 Speedometer assembly 9 Rear view mirror R 10 Front brake lever 11 Throttle grip 12 Lights ON OFF switch 13 Electric starter s...

Page 21: ...ar brake adjusting nut 2 Lady foot rest foldable 3 Kickstarter lever 4 Effortless easy centre stand 5 Side stand 6 Pillion foot rest L 7 Front brake adjusting nut 8 Seat lock 9 Pillion handle 9 2 7 4...

Page 22: ...RTS VEHICLE RIGHT SIDE 1 Front wheel axle nut 2 Under seat luggage hook 3 Cover front 4 Pillion foot rest R 5 Gauge oil level 6 Muffler assembly 7 Rear fender 8 Seat assembly 9 Retractable bag hook 8...

Page 23: ...tion 3 LOCK position TVS Scooty Zest steering can be locked in both left and right directions To lock the steering turn the handle bar all the way to the left or right Push the key IN and turn it to t...

Page 24: ...ot in use Always lock the steering while parking for safety SPEEDOMETER ASSEMBLY 1 Speedometer Indicates vehicle speed in kilometers per hour 2 Odometer Registers and displays the total distance cover...

Page 25: ...ou that the fuel is getting wasted and the engine needs to be switched OFF to save the fuel Similarly during running if the vehicle is kept more than 20 seconds in idling mode the power mode indicator...

Page 26: ...om rolling off when parked on side stand or helps you relax while waiting in a long traffic signal or a slope To activate brake lock press the brake lever almost half towards the grip and hold then pr...

Page 27: ...nience to other riders HANDLE BAR RIGHT SIDE 1 Right hand brake lever Front brake system can be operated by pressing the right hand brake lever gently towards the throttle grip The brake lamp glows on...

Page 28: ...amp glows when the switch is positioned at and engine is running 4 Electric starter switch Press the starter switch to start the engine electrically along with the application of either front or rear...

Page 29: ...earing a click sound and take out the key FUELTANK CAP Fuel tank is located at the rear end of the vehicle below the seat Open the seat as explained earlier to access the fuel tank cap Remove the fuel...

Page 30: ...he lever from top and stroke to bottom with rapid motion Ensure that the fuel gun is inserted fully in the tank neck while refueling Whenever refueling fill upto the bottom of neck portion insert leve...

Page 31: ...lever ratio which enables parking on centre stand effortlessly and very conveniently To place the vehicle on centre stand hold the handle bar left grip with left hand Place your foot firmly on the cen...

Page 32: ...is supplied along with the vehicle and it is located below the seat base Lift the seat by unlocking the seat lock as explained in page no 16 to access the tool kit The tool kit consists one number eac...

Page 33: ...e seat by unlocking the seat lock as explained in page no 16 to access the utility box Utility box can be used to carry a load of 19 litres maximum Do not carry perishable items inside the utility box...

Page 34: ...helmet hook Hook the helmet strap in the helmet hook and close the seat BAG HOOKS There are two bag hooks provided with your scooter to carry light luggage like carry bags weighing upto 3 kg One hook...

Page 35: ...USB flap properly 2 Use the USB if approved standard USB cable used for charging mobile 3 The chassis number of the vehicle can be accessed by taking the smart phone charger unit from its mounting En...

Page 36: ...per working of electric starter horn fuel gauge pass by brake lamp and turn signal lamps Battery voltage page No 32 Lighting Proper working of head lamp high low beam DRL high beam indicator position...

Page 37: ...idly so the vehicle will move forward suddenly and lead to loss of control Reduce speed to a safe limit before turning cornering Do not apply brake while turning cornering Do not keep the engine in id...

Page 38: ...densation of moisture inside Ensure to close fuel tank cap after every filling If the fuel tank cap kept open for long time it leads to safety and fuel loss CHECKS AND TIPS FOR IMPROVING FUEL ECONOMY...

Page 39: ...or someone or stopping in signals for long time if the engine is kept running at idle speed it causes unnecessary wastage of fuel Avoid frequent braking Anticipate corners and slopes as well as the tr...

Page 40: ...nd require very special and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer...

Page 41: ...ce every 12000 km Tappet clearance I A I A I A Adjust if required Drive belt and CVT rollers Replace every 24000 km Cover variator2 I C L I C L Clutch shoe Replace every 24000 km Hose fuel Replace eve...

Page 42: ...TI I TI I TI All bulbs horn and switches I I I I I Inspect for proper functioning Head lamp beam I A I A I A I A I A Battery electrolyte level I T I T I T I T I T Specific gravity voltage4 I I I I I B...

Page 43: ...vers rattling Fuel tank assembly I C I C I C I C I C Centre side stand pivot L L L L L Lubricate using TRU4 oil Kick starter pedal pivot L L L L L Lubricate using TRU4 oil R Replace I Inspect T Top up...

Page 44: ...of disassembly SAE 10W30 API SL JASO MB Transmission oil 100 ml during regular service do do 120 ml incase of disassembly Front fork oil 53 1 ml leg IOC Gabriel Premium front fork fluid Grease Bharat...

Page 45: ...r 3 Take out the utility box along with the seat while carefully disconnecting the wiring socket of utility box lamp and diagnostic coupler please note that the seat comes along with utility box since...

Page 46: ...ative black wire to avoid sparking The inversion of the battery wires can damage the battery and the recharging system FUSE Non working of electrical systems may be due to safety fuse failure Short ci...

Page 47: ...ehicle Do not use fuse of higher amperage than specified for the safety of electrical system SPARK PLUG To access the spark plug cover front need to be removed Follow the procedure given below for the...

Page 48: ...loosen the plug by 1 8 turn and re tighten using plug spanner A spark plug with heavy carbon deposits will not produce strong sparks Hence only if necessary clean the carbon deposits from the spark pl...

Page 49: ...marks of the gauge shown in the figure 5 If the oil level is less than the minimum level add TVS TRU4 SKUUTA oil only SAE 10W30 API SL JASO MB oil upto the maximum level mark 6 Wipe out the oil traces...

Page 50: ...re is no oil flow top up with TVS TRU4 SKUUTA SAE 10W30 API SL JASO MB oil till the it just starts to flow out from the oil level hole 5 Wipe out the oil traces with a clean cloth to prevent dust accu...

Page 51: ...d be between 15 20 mm 3 Turn the adjuster nut at the top 1 in the slot marked as I in clockwise direction for reducing the free play or in anti clockwise direction for increasing the free play 4 After...

Page 52: ...is found turn the adjuster nut 2 at the bottom side in the slot marked as S in clockwise direction until there is no clearance between the bullet bottom 3 and the slot bottom 4 6 After adjusting the b...

Page 53: ...help of the Dealer to extend the shoe life Rear brake 1 Measure the free play of the rear brake lever at the lever end as shown in the figure 2 The free play of the brake lever before the engagement o...

Page 54: ...inter 1 on the rear brake cam lever should be within the wear limit indicator 2 on the crankcase LH In case the wear limit indication pointer 1 is going beyond wear limit indicator 2 index the lever t...

Page 55: ...condition Operating the vehicle with excessively worn tyres will decrease riding stability and can lead to loss of control It is recommended to replace the tyre when the tyre wears off to the tyre wea...

Page 56: ...bility FRONT WHEEL REMOVAL 1 Remove the axle nut 1 along with a washer Take out the cover fork tube RH 2 Pull out the axle 2 along with punched washer and take out the cover fork tube LH 3 Take out th...

Page 57: ...e centre stand 2 Hold the rear brake firmly and remove the wheel mounting nut A along with a washer Always make sure whenever the wheel is removed the axle nuts are tightened properly to the specified...

Page 58: ...d freezing temperatures 6 Place a suitable support at the bottom of the foot board so that both the tyres are off the ground This will ensure better tyre life 7 Cover up the vehicle completely with a...

Page 59: ...E10W30 API SL JASO MB oil and check the oil level at the oil level inspection screw 5 Lubricate the parts as instructed in periodic maintenance schedule 6 Fill up fresh petrol in the fuel tank 7 Check...

Page 60: ...s of all bolts and nuts with correct torque value 2 Fitness of tyres tyre pressure tread depth 3 All bulbs indicator lamps and horn functioning 4 Smooth functioning of all cables and their free play 5...

Page 61: ...lace the affected parts will be final In the event of replacement of parts the Company also reserves the right to use parts of the same brand as the affected parts or any other brand which is used by...

Page 62: ...ems produces to such Authorised Main Dealer Authorised Dealer the Service Handbook for the concerned vehicle for verification of relevant details 8 This is the only warranty given by the Company for t...

Page 63: ...Rubber rexine plastic items All hoses pipes and plastic aesthetics Proprietary Items Battery tyres and tubes the warranty terms are subject to our agreement with proprietary OEM Parts of the vehicle g...

Page 64: ...vice including scheduled paid service is not availed when it falls due at TVS Motor Company Authorised Main Dealer Authorised Dealer Vehicles sold or transferred by original retail purchaser Vehicles...

Page 65: ...r pay service record sheet of Service Handbook for your record and reference Periodic maintenance always helps good performance of an automobile and our services are planned to keep your TVS Scooty Ze...

Page 66: ...aximum speed 80 km h Engine idling rpm 1450 100 rpm Starting system Electric starter kick starter Emission norms BSVI TRANSMISSION Clutch Dry Centrifugal clutch Primary transmission CVT Continuos Vari...

Page 67: ...1 mm Battery type 12V 5Ah Lead Acid Generator Fly wheel magneto 12V 130W Head lamp 12V 35 35W DRL 12V LED Tail brake lamp 12V LED Turn signal lamp 12V 10W x 4 Number plate lamp 12V 5W Speedometer lamp...

Page 68: ...00ml incase of disassembly Transmission oil capacity 100 ml during regular service 120ml incase of disassembly Front fork oil grade IOC Gabriel Premium front fork oil Front fork oil capacity 53 1 cc p...

Page 69: ...56 Facility available at selected Dealerships only Terms and conditions apply EXPRESS SERVICE Get your vehicle serviced in 1 hour at no additional cost Contact your nearest Dealership for details...

Page 70: ...s apply Busy Life Easy Servicing Now service your bike anywhere anytime Service the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience...

Page 71: ...rvice the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience charges Contact your nearest Dealership for details Facility available at...

Page 72: ...place without a valid policy of insurance issued by an authorised insurer Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act To assist our Customers on their in...

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