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I TA L I A N O

E N G L I S H

Serial number

C T.   2 0 0 . 3 4 4

I N S T R U C T I O N S   F O R   U S E   A N D   M A I N T E N A N C E

C O M P R E H E N S I V E   C ATA L O G U E   &   S PA R E   PA RT S

PUMPING

 

SYSTEMS

 

FOR

 

THE

 

BUILDING

 

INDUSTRY

Summary of Contents for T7

Page 1: ...ITALIANO ENGLISH Serial number CT 200 344 INSTRUCTIONS FOR USE AND MAINTENANCE COMPREHENSIVE CATALOGUE SPARE PARTS PUMPING SYSTEMS FOR THE BUILDING INDUSTRY ...

Page 2: ...rformed by authorized personnel 7 Responsibility of the operator 22 Table 1 Machine body 24 Table 2 Transmission Worm gear pump 26 Table 3 Switch board Plugs 28 Table 4 Remote control 30 Table 5 Accessory bag DN25 Hoses DN25 32 Table 6 Accessory box cod 201 131 for ready mixed plasters 34 DN25 ACCESSORIES Table 7 Accessory box code 201 136 for skim coats 38 Table 8 Accessory box cod 201 137 e cod ...

Page 3: ...hatsoever for injury or damage to persons or things resulting from unauthorized changes in or modification of this equipment CONVEYING AND SPRAYING MACHINE FOR READY MIXED MORTARS AND FINISHING COATS T 7 Machine serial number You are strongly advised to enter your machine s serial number in the space above which must always be referred in order to facilitate the work of the personnel in charge and...

Page 4: ...ance booklet for what regards ordinary and general maintenance Danger electrical shock hazard BE CAREFUL A Before working check that the protection grill is well mounted and fixed on the hopper B The operator must never direct the spray gun towards other persons C Electric parts that could be under tension are present inside the canopy C B A ...

Page 5: ...w wearing machinery which offers total reliability at low service costs Precautions to take when the machine is operating Maintenance or repair work must be carried out only when the machine is turned off Whatever safety devices that have been removed in order to complete such work must be mounted again after maintenance has been carried out Care and maintenance Care and maintenance are vitally im...

Page 6: ... Manufacturer s registration plate The type of machine A its serial number B and data on the machine s operating power are printed on the manufacturer s registration plate The meaning of the various symbols used is as follows A Type of machine T7 T7 Worm gear pump for the spraying of finishing coats for the pumping and for stucco B Machine serial number NNNNN AA NNNNN Machine serial number AA The ...

Page 7: ...ting with air nozzle DN19 and DN25 for finishing coats DN19 Delivery tube DN25 Device for injections at controlled pressure DN19 and DN25 Accessories upon request Three phase compressor 592 l m 3 0 kW 400 V Single phase compressor 170 l m 0 75 kW 230 V Bag squeezer Vibrating sieve Conversion kit into admixture dosing pump Control body with 33 meters of cable with output regulation 20 metres of ele...

Page 8: ...tension 24 V Line frequency 60 Hz 1 Max current of circuit breaker 6 kA Mortar pump electric motor 1 5 kW Absorbed current single phase 230 V 5 2 A Gearbox oil change IP DEXRON FLUID II 0 36 kg every 1 000 hours Hopper capacity 50 l Output 0 5 12 l m Altezza di carico 70 cm Delivery distance approximate 20 m Delivery height approximate 10 m Delivery rubber hose for material Ø 19 x 30 Ø 25 x 37 Max...

Page 9: ...ttons for the output 9 and 10 which are placed on the control panel the output is shown on the display 11 Turning on and off of the machine is controlled directly by the spray gun operator through the electric remote control 12 Upon request the electric remote control box can be equipped with output regulation optional extra with the push button 13 you increase and with the push button 14 you decr...

Page 10: ... mixed materials accessory box code 201 132 Gun code 216 266 for finish coats accessory box code 201 136 Gun without air nozzle code 216 256 for pressure pointing accessory box code 201 137 Gun with air nozzle code 216 496 for pressure pointing accessory box code 201 142 Gun code 216 299 for injections at controlled pressure injection device code 216 395 Delivery tube code 251 232 4 2 PUMPABLE MAT...

Page 11: ... to the plug 22 Connect the silicate feeding hose to the quick coupling 23 the other end of the hose must be connected to the vessel containing the silicate Make sure that height of suction of the silicate is at least 50 cm above the coupling 24 22 21 24 23 ...

Page 12: ...hine to the site electric control panel or a socket of 16 A by means of a neoprene cable scratch resistant rubber labelled HO7 RN F and having a maximum section 3 x 4 mm for distances up to 35 m If a cable of inadequate section is used the machine does not work properly The jobsite s electrical system must have a minimum operating power of 3 3 kW be properly grounded fuses of 16 A type aM highly s...

Page 13: ...s and coupling devices originally supplied with the machine The hoses must be fitted by TURBOSOL PRODUZIONE S P A or by firms explicitly authorized by TURBOSOL In no case whatsoever shall TURBOSOL PRODUZIONE S P A be held liable for injury or damage to persons or things resulting from the use of non original hoses or coupling devices Couplings Check to be certain that the coupling devices are clea...

Page 14: ... final part of the material hose 28 Connect the remote control cable to the machine connector 29 The vibrating sieve is not necessary when you use ready mixed materials The vibrating sieve is necessary with traditional materials to avoid that aggregates of non pumpable dimensions damage the stator Connect the plug of the vibrating sieve to the socket 30 29 16 28 27 30 ...

Page 15: ...oupling to the material delivery hose 31 a coupling to the air hose 32 1 air control valve 33 an air nozzle 34 with or without possibility of regulation 35 a deflector 36 Generally speaking with deflectors having a smaller diameter the material is sprayed with a wider pattern and vice versa 31 33 35 32 34 36 ...

Page 16: ...d The line socket must always be disconnected when you operate on the machine and above all on the electric board Before starting the machine pour some water in the hopper to avoid that the worm gear runs dry Check that the protection grill is well mounted and fixed on the hopper Before turning on the machine be certain that no one except the operators is standing too close to it Be careful the ma...

Page 17: ...e been put back in place and that no tools have been left inside the canopy or the hopper Once you have pumped your last batch which should be a little wetter than usual and you begin to see the bottom of the agitator clearly stop the pump by using the selector start stop reverse 43 Turn the main switch 39 to the 0 position Remove the spray gun and wash it carefully dismantling the deflector at th...

Page 18: ...Check to see if the worm can still be used its diameter must not be more than 2 mm smaller than its original diameter If this is not the case replace the worm as well as the stator To assemble the unit smear both the worm and the stator with vaseline under no circumstances should you use oil or mineral grease Such products could cause irreparable damage to the stator Then screw the worm back into ...

Page 19: ...ease the agitator support in the hopper through the specific greasing point 50 In order for this operation to be carried out correctly the grease must flow in the hopper If you forget to perform this operation the seals and supports will be worn out in just a few days time Read also carefully the instructions booklets about accessories as compressor injection group Preventive care Spray demoulding...

Page 20: ...the hopper If during the work mortar is flowing in a non continuous way check at first that there is material in the hopper Mortar hose blocked A faulty mix or an overly prolonged pause may cause a clogging up of the material delivery hose material is not flowing out from the spray gun In this case Stop the machine by using the main switch Release pressure in the delivery material hoses by turning...

Page 21: ...Worn out stator Too high pressure working Faulty line tension Hose blocked Faulty mix modify it be careful granulometry max 5 mm for hoses Ø 25 and 2 mm for hoses Ø 19 Overly prolonged pause shorten rest times Worn out stator replace it Clean the deflector and the spray gun if necessary Replace the stator Change the deflector and or the nozzle with one having a smaller hole Add material in the hop...

Page 22: ...nery is not used in accordance with the instructions in this manual In addition this manual must always accompany the machine The machine s operator must be thoroughly taught and trained in regard to the operation and use of the machine itself and must sign this use and maintenance manual on the line reading read and approved If this procedure is not complied with the operator is prohibited from u...

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