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REFRIGERATOR MANUFACTURER

Turbo air

REFRIGERATOR MANUFACTURER

ICE

MERCHANDISER 

SERVICE MANUAL

Model No.: TGIM-23*

TGIM-49*

Summary of Contents for TGIM-23*

Page 1: ...REFRIGERATOR MANUFACTURER Turbo air REFRIGERATOR MANUFACTURER ICE MERCHANDISER SERVICE MANUAL Model No TGIM 23 TGIM 49...

Page 2: ...CE MERCHANDISER 1 FEATURE CHART 1 FEATURE CHART 2 PART DETAILS 3 WIRING DIAGRAM 4 SPECIFICATION OF MAIN COMPONENTS 4 SPECIFICATION OF MAIN COMPONENTS 5 MAIN PCB PROGRAMING 6 PARTS LIST 7 REPLACEMENT O...

Page 3: ...1 FEATURE CHART Model TGIM 23 Model TGIM 23 FRONT Model TGIM 23 SIDE...

Page 4: ...FEATURE CHART Model TGIM 49 FRONT Model TGIM 49 SIDE...

Page 5: ...FRAME A DOOR GASKET DOOR HANDLE DOOR FRAME FIXTURE A DOOR FRAME FIXTURE B DOOR FRAME FIXTURE D DOOR BUSHING TOP BAR SPRING BAR SPRING FIXTURE DOOR BUSHING BOTTOM DOOR STOPPER A CORD BUSHING 01 02 03 0...

Page 6: ...FAN GRILLE GUARD EVAPORATOR FRONT COVER FRONT COVER EVAPORATOR BOTTOM COVER EVAPORATOR FAN MOTOR DEFROST HEATER SENSORS TGIM 23 EVAPORATOR FAN MOTOR BLADE EVAPORATOR COIL THERMAL PROTECTOR DEFROST HE...

Page 7: ...ORATOR FAN GRILLE GUARD EVAPORATOR FRONT COVER EVAPORATOR BOTTOM COVER EVAPORATOR FAN MOTOR BLADE EVAPORATOR FAN MOTOR DEFROST HEATER SENSORS TGIM 49 EVAPORATOR COIL THERMAL PROTECTOR DEFROST HEATER D...

Page 8: ...PART DETAILS COMPRESSOR FAN MOTOR TGIM 23 COMPRESSOR FAN MOTOR TGIM 23 COMPRESSOR CONDENSER FAN MOTOR CONDENSER COMPRESSOR FAN MOTOR TGIM 49 COMPRESSOR CONDENSER FAN MOTOR FAN MOTOR CONDENSER...

Page 9: ...3 WIRING DIAGRAM Model TGIM 23...

Page 10: ...WIRING DIAGRAM Model TGIM 49...

Page 11: ...OMPRESSOR PART NAME MOTOR TYPE MAKER PART NAME MOTOR TYPE MAKER TGIM 23 SK1A1C L2W LBP CSR SAMSUNG AEA4440XA HBP CSIR USA TECUMSEH TGIM 49 CAJ2432Z LBP CSR FRENCH TECUMSEH AJA2425ZXA LBP CSR USA TECUM...

Page 12: ...M 23 SHEATH HEATER 30228L0803 445W SANG DO TGIM 49 30228L00701 600W 7 BALLAST SMPS MODEL PART NAME SPEC PART NO QTY MAKER TGIM 23 BALLAST B232IUNVHP B 30285R1220 1 UNIVERSAL SMPS LPV 20 12 12V 30236R2...

Page 13: ...IGNAL LUX TGIM 49 POWER SWITCH RED 125V 20A 30281R0201 10 TRANSFORMER MAIN PCB TGIM 49 POWER SWITCH RED 125V 20A 30281R0201 MODEL PART NAME SPEC PART NO MAKER TGIM 23 TRANSFORMER DWS 1310U 30284L0120...

Page 14: ...27 and 5 which can be adjusted by using the arrow key LAMP SWITCH POWER SWITCH TGIM 23 The compressor continuously operates for 120 minutes p y p under TURBO FREEZE mode Press TURBO FREEZE button agai...

Page 15: ...ratinal range 7 Evaporator Fan Motor will run continuously except when the door is opened and the freezer is on defrost mode 8 E t F M t ill ithi 3 d ft th d l d Setting Value 27 26 25 24 23 Comp On 3...

Page 16: ...en the appliance is initially powered up Pre cool Heater Pause Fan Delay Comp on off off on E fan motor on off off off C fan motor on off off on Heater off on off off 5 Defrost Heater 1 Defrost Step F...

Page 17: ...r The defrost cycle will start during conditions as specified below f f Defrost Compressor A The compressor has run for 30 minutes Evap Fan Motor B There is no door open for 30 minutes Cond Fan Motor...

Page 18: ...y pressing the down button once while displaying SL on the display Then the display will show dS if the down button is pressed again while displaying dS it will display dF and it is in manual defrost...

Page 19: ...or 30 minutes Normal operation Compressor is automatically turned on and off by F sensor Defrost heater will be on every time F3 Defrost Malfunction The temperature of D sensor doesn t reach 43 within...

Page 20: ...Capacitor 30264L0100 250V 12 1 Compressor Start Capacitor 30264L0200 125V 125 1 Power Relay 30281H0350 GMC 30P2 110V 1 1 Main Power Cord 30213A1014 KKP 30B 1 1 Condenser Condenser Coil 30200L4002 CU...

Page 21: ...lade 30218F0200 AL 175 1 2 Evaporator Fan Motor 3963328122 IS 4420DWSN 2A 1 2 Door Door Assembly 30200R1500 Heated Glass 1 Door Assembly 30200R3500 Heated Glass Right 1 Door Assembly 30200R3600 Heated...

Page 22: ...Transformer 30284L0100 DWS 115U 1 1 BI METAL THERMOSTAT 30272L0401 DWS 115U 1 1 Shelf Shelf U 30278R0500 Wire White 1 Shelf U 30278Q0300 Wire White Right 2 Shelf U 30278Q0300 Wire White Right 2 Shelf...

Page 23: ...OF MAIN COMPONENTS 1 TGIM 23 1 1 BOTTOM GRILLE PARTS MAIN PCB TRANSFORMER POWER RELAY DISPLAY PCB LAMP SWITCH POWER SWITCH A Remove the 4 screws and detach the bottom grille B Remove the Bracket of Di...

Page 24: ...REPLACEMENT OF MAIN COMPONENTS C Remove the Electrical Box Cover...

Page 25: ...REPLACEMENT OF MAIN COMPONENTS D Replace the Main PCB Transformer and Magnetic contactor E Replace the SMPS LED ballast SMPS is located on the other side of the main PCB base...

Page 26: ...NTS 1 2 REPLACE THE DOOR 1 2 REPLACE THE DOOR A Disassemble bottom grille as described section 7 1 A B C D B Disconnect the door heater and lamp wire C Remove the Sign Frame Left Right by unscrewing t...

Page 27: ...REPLACEMENT OF MAIN COMPONENTS D Pull out sign panel to the Right side E Remove the bottom sign panel frame Replace the Ballast Sign Panel...

Page 28: ...REPLACEMENT OF MAIN COMPONENTS F Remove the harness of door switch Replace door Switch G Remove the top hinge H Lift up the door and pull out the heater wire at the same time...

Page 29: ...CEMENT OF MAIN COMPONENTS 2 TGIM 49 2 1 BOTTOM GRILL PARTS Condensing Unit Ballast Power Relay A Remove Bottom Grill by unscrewing the four screws y g B Disconnect Connector to replace the condensing...

Page 30: ...CEMENT OF MAIN COMPONENTS C Remove two screws from the base of condensing unit 1 Pull out the Condensing Unit 2 Replace the Parts D Slide out the Condensing Unit to replace the fan motor and the compr...

Page 31: ...REPLACEMENT OF MAIN COMPONENTS E Remove one screw from each side and remove the wire junction box cover Replace the magnetic contactor F Disconnect connector to replace the SMPS...

Page 32: ...REPLACEMENT OF MAIN COMPONENTS G Replace the SMPS...

Page 33: ...EPLACEMENT OF MAIN COMPONENTS 2 2 Parts inside the top sign panel PCB TRANSFORMER BALLAST POWER SWITCH LAMP SWITCH A Remove two screws from the side bracket B Slide out the sign panel Replace the part...

Page 34: ...REPLACEMENT OF MAIN COMPONENTS C Remove the display panel D Replace parts as needed Display board Power switch Lamp switch...

Page 35: ...REPLACEMENT OF MAIN COMPONENTS 2 3 Replace the Door A Disconnect the door heater wire in the wire junction box B Remove the top hinge C Lift up the door and pull out the heater wire at the same time...

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