TSI Instruments AEROTRAK+ 6201 Operation Manual Download

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AEROTRAK

REMOTE PARTICLE COUNTER

MODELS 7201/7301/7501/7310/7510

MODELS 6201/6301/6501

OPERATION MANUAL

P/N 6012577 REVISION C

MAY 2020

Summary of Contents for AEROTRAK+ 6201

Page 1: ...AEROTRAK REMOTE PARTICLE COUNTER MODELS 7201 7301 7501 7310 7510 MODELS 6201 6301 6501 OPERATION MANUAL P N 6012577 REVISION C MAY 2020 ...

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Page 3: ... 6012577 REVISION C MAY 2020 SHIP TO MAIL TO TSI Incorporated 500 Cardigan Road Shoreview MN 5512A 3996 USA U S Technical Support 800 680 1220 651 490 2860 Fax 651 490 3824 E mail address technical services tsi com Website http www tsi com INTERNATIONAL Technical Support 001 651 490 2860 Fax 001 651 490 3824 ...

Page 4: ... History The following is a manual history of the AeroTrak Remote Particle Counter Models 7201 7301 7501 7310 7510 6201 6301 6501 Operation Manual P N 6012577 Revision Date A May 2019 B December 2019 C May 2020 ...

Page 5: ...recommended cleaning g This warranty is VOID if the product has been misused neglected subjected to accidental or intentional damage or is not properly installed maintained or cleaned according to the requirements of the manual Unless specifically authorized in a separate writing by Seller Seller makes no warranty with respect to and shall have no liability in connection with goods which are incor...

Page 6: ...rimental to TSI as they are to our customers our service policy is designed to give prompt attention to any problems If any malfunction is discovered please contact your nearest sales office or representative or call TSI s Customer Service department at 1 800 680 1220 USA or 001 651 490 2860 International Trademarks TSI the TSI logo and AeroTrak are registered trademarks of TSI Incorporated Teflon...

Page 7: ...ctions 2 2 12 24 VDC Relay Connector 2 2 Ethernet Connector 2 3 USB C Connector 2 3 AeroTrak Wi Fi Node Operation 2 3 4 20 mA Analog Output Wireless Connector 2 4 Tubing Connections 2 4 Inlet 2 4 Installation 2 5 Determine the Installation Location 2 5 Mounting the Remote Particle Counter 2 5 Supplying Power to the Remote Particle Counter 2 6 Using Power Over Ethernet PoE 2 6 Using DC Power 2 6 Co...

Page 8: ... 3 14 Tech Page Password Passwd Tab 3 15 Tech Page Reset Tab 3 15 Loading or Saving a Configuration 3 16 Particle Counter Report Page 3 16 Saving a Configuration Report 3 17 About Page 3 18 CHAPTER 4 Troubleshooting 4 1 CHAPTER 5 Contacting Customer Service 5 1 Technical Contacts 5 1 International Contacts 5 1 Service 5 1 Technical Support 5 2 Returning for Service 5 2 APPENDIX A Specifications A ...

Page 9: ... from the particle counter unless you are specifically told to do so in this manual DO NOT remove the housing or covers There are no user serviceable components inside the housing W A R N I N G There are no user serviceable parts inside this instrument The instrument should only be opened by TSI or a TSI approved service technician W A R N I N G If the Particle Counter is used in a manner not spec...

Page 10: ... recycled Description of Caution Warning Symbols Appropriate caution warning statements are used throughout this manual and on the instrument They require you to take cautionary measures when working with the instrument Caution C A U T I O N Caution means be careful Not following the procedures prescribed in this manual may result in irreparable equipment damage Caution also indicates important in...

Page 11: ... the instrument is susceptible to electro static dissipation ESD and ESD protection procedures should be followed to avoid damage Indicates the connector is connected to earth ground and cabinet ground Reusing and Recycling As part of TSI Incorporated s effort to have a minimal negative impact on the communities in which its products are manufactured and used DO NOT dispose of used batteries in th...

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Page 13: ...ed s Facility Monitoring System Software The following table shows the remote particle counter models covered by this manual A denote 4 20 mA analog outputs V denotes VHP resistant W denotes unit is capable of receiving the external wireless node Part Number Flow Rate Size Channels um No Size Channels 7201 22003 2 8 L min 0 1 cfm 0 2 0 3 um 2 7201 22003W 2 8 L min 0 1 cfm 0 2 0 3 um 2 7201 24010 2...

Page 14: ...310 24100A 28 3 L min 1 cfm 0 3 0 5 5 0 10 um 4 7310 24100W 28 3 L min 1 cfm 0 3 0 5 5 0 10 um 4 7510 22050 28 3 L min 1 cfm 0 5 5 0 um 2 7510 22050V 28 3 L min 1 cfm 0 5 5 0 um 2 7510 22050W 28 3 L min 1 cfm 0 5 5 0 um 2 7510 24100 28 3 L min 1 cfm 0 5 1 0 5 0 10 um 4 7510 24100A 28 3 L min 1 cfm 0 5 1 0 5 0 10 um 4 7510 24100W 28 3 L min 1 cfm 0 5 1 0 5 0 10 um 4 7510 24250 28 3 L min 1 cfm 0 5 ...

Page 15: ... um 5 Unpacking the AeroTrak Remote Particle Counter Carefully unpack the AeroTrak Remote Particle Counter from the shipping container and check the contents of the shipment against the tables below If any parts are missing or broken notify TSI immediately Keep the shipping container for returning the device for service Qty Item Description Part Model Reference Picture 1 AeroTrak Remote Particle C...

Page 16: ...anufacturer s Declaration for Korea This product is intended to be powered by PoE or user supplied 12 24V supply PSU ARWP power supply accessory not for use in the Korean market 2 83 L min 0 1 cfm Models 7201 7301 7501 6201 6301 6501 Item Description Part Model Reference Picture 0 1 CFM Zero Filter AR PF 001 Mounting Bracket 700008 Isokinetic Inlet 2 8 L min 0 1 cfm Stainless Steel ISPDM 00145 Iso...

Page 17: ... 100 FT Superthane Tubing 1 8 ID 1 4 OD 1000 FT 700009 700010 28 3 L min 1 0 cfm Models 7310 7510 Item Description Part Model Ref 1 CFM Zero Filter AR PF 010 Mounting Bracket 700008 1 Stainless Steel Isokinetic inlet 28 3 L min 1 0 cfm ISPDM 01045 Isokinetic Barb Sampling Probe Al 1 0 cfm 700479 Isokinetic Barb Sampling Probe SS 1 0 cfm 700480 Isokinetic Cap 700252 ...

Page 18: ...te Particle Counter Operation Manual Item Description Part Model Ref Adapter Isokinetic Zero Cap 1 0 cfm 700482 Sample Tubing Superthane Tubing 1 4 ID 3 8 OD 100 ft Superthane Tubing 1 4 ID 3 8 OD 1000 ft 700011 700012 ...

Page 19: ...Status Function Status Green No errors are detected Red Device is in a service alert from 1 or more of the following conditions Laser current error Laser scatter error Flow error Calibration error Ambient condition error Flow Yellow solid Device flow is good Yellow flashing Device has a flow error Off No flow detected Sample Blue solid Device is sampling and no particles are detected Blue blinking...

Page 20: ...hernet PoE is not available and as a relay connection If used as a power connector only a TSI supplied 12 VDC power supply such as TSI model PSU ARWP should be used Terminal Direction 1 GND 2 12 24 VDC 3 RELAY1 Contact 1 for internal relay 4 RELAY2 Contact 2 for internal relay If used as a relay the alarm contact is used to indicate an alarm condition The alarm contact closure is normally open The...

Page 21: ... C for configuration The particle counter cannot be powered by USB C for sampling AeroTrak Wi Fi Node Operation The AeroTrak Remote Particle Counter has an option for Wi Fi communications There is a separate node that connects to the AeroTrak Remote Particle Counter The Wi Fi Node TSI part number 700500 connects to the 6 pin connector located on the bottom of the AeroTrak Remote Particle Counter T...

Page 22: ...Return 3 B Output 4 B Return 5 Status Output 6 Status Return The last analog output is dedicated to status information The output will go to a nominal current value that corresponds to the condition listed in table Current Flow Status Laser Status 8 mA OK OK 12 mA OK Alarm 16 mA Alarm OK 20 mA Alarm Alarm Tubing Connections Inlet The direct mount sampling inlet at the top of the device can be conf...

Page 23: ...ounter can also be mounted below the critical work area inside a vented hood or a convenient location close to the point of measurement Mounting the Remote Particle Counter The Remote Particle Counter can be mounted using a variety of mounting brackets and schemes TSI provides an optional mounting bracket TSI P N 700008 for 0 1 cfm models and 700008 1 for 1 cfm models that allows the particle coun...

Page 24: ... Power Over Ethernet PoE To supply power using a PoE device 1 Make sure the Ethernet hub or router supplies power over the Ethernet cable check with the equipment supplier or your computer services or Information Technology department If the device is not capable of providing power you will have to use an auxiliary AC power supply see Using DC Power below 2 Connect the Ethernet cable to the Ethern...

Page 25: ...a contained in a register within the instrument memory If you used PoE to provide power you have already made the necessary communications connection to the particle counter 802 3at PoE carries both power and communications through an Ethernet cable to the Remote Particle Counter If DC Power is used the PoE option will not be required to power the unit but the unit will operate fine with PoE also ...

Page 26: ... connected to exhaust tubing with a maximum length of 3 m 10 ft Connecting Sample Tubing It is not always possible to position the particle counter close to the monitoring location In this case sample tubing is used to carry a sample from a location close to a critical process to the particle counter a short distance away This requires tubing such as specified in the optional accessories table in ...

Page 27: ...stomer Service Setting the IP Address of the Particle Counter By default each Particle Counter is shipped with a static Ethernet address of 192 168 200 90 Since the IP address is fixed before the remote Particle Counter can communicate with your computer system you must assign an IP address to it that is compatible with your network An example is shown below using the configuration utility NOTE In...

Page 28: ...e configured Connect the Remote Particle Counter to the Windows operating system PC using the USB C cable The USB C cable will power the particle counter NOTE USB C power is designed for instrument configuration viewing and setup not for operation Title Bar The title bar has the following functionality Main Menu Access to Main Menu App name Alarm Icon This icon will be displayed in main menu if th...

Page 29: ...d hold time between sample intervals Particle Size um Minimum size threshold for each channel in µm Counts raw cumulative Number of particle counts in each channel Model Device model number Serial Device serial number Location Name Device location name Date yyyy mm dd Device date Time Device time Alarm Device threshold alarm status Current Flow lpm Device flow rate Run Mode Device current run mode...

Page 30: ...ware version programmed on the device Last Cal Date yyyy mm dd Last date the device was calibrated Nominal Flow lpm Nominal flow rate of the device Laser Run Time hrs Time that the laser has been on since manufacture Instrument Temperature C Device temperature measured inside the enclosure Laser Current mA Current being supplied to the laser Background Light Level V Laser scatter in optics chamber...

Page 31: ...k gateway MAC Address Device MAC address Modbus Ver Modbus map version DHCP DHCP enabled or disabled Multicast Address and Port IP address used for multicast broadcasts This feature enables auto discovery in FMS SNTP Address and time zone IP address of Network Time Protocol that will be used to automatically reset time date at 3 00AM if unit s time is off by 6 seconds The time is based on the time...

Page 32: ... settings can be configured using the Configuration Utility on a Windows operating system computer To connect your Particle Counter with the Configuration Utility you will need the following A Windows operating system computer or laptop with a USB port A USB C cable Particle Counter to be configured Connect the Particle Counter to the Windows operating system computer using the USB C cable The USB...

Page 33: ...he Tech Page you will need to enter the Tech Password The default password is admin The Tech Page allows you to configure all device settings under eight tabs Config Instr Alarm Data Relay Passwd Analog Reset continued on next page ...

Page 34: ...n Mode Select between Auto or Manual run modes Auto model uses Sample Interval Start Delay and Hold Time Manual mode will start a sample and log the sample when sample is stopped manually Date and Time Sets the device date and time To sync the device time with the computer time click Sync to computer The Saved button in the Date and Time row is used if time and date is manually entered to send the...

Page 35: ... alarm will trigger immediately once threshold is exceeded You can select the length of the rolling buffer which is the length of time in seconds that the unit will sum counts for the 1 Sec alarm Rolling Buffer Rolling buffer configures the time window for the 1 sec alarm For example a rolling buffer of 60 seconds will maintain a rolling sum of the previous 60 seconds of particle counts updated ea...

Page 36: ...sizes will activate the relay if those channels go into alarm Instrument status alarms Flow Alert Laser Alert Laser Scatter Ambient Conditions Instrument Error Calibration Corrupt Toggles to the right of the instrument status alarms will activate the relay if those instrument status items go into alarm Relay Delay Number of samples the alarm has to be in prior to the relay triggering Save must be ...

Page 37: ...he analog output for models supporting this feature Label Function Ch A Ch B Select which size channels to output on analog out channel A and B Ch A Scale Ch B Scale Choose the span scaling of channel A and channel B Save must be pressed for the configurations to be saved to the instrument ...

Page 38: ...f AeroTrak Models 6X01 Location Name Sets a location name to identify the device Seconds before flow error Set the number of seconds the unit needs to be out of flow tolerance prior to triggering a flow status error The default setting is 10 seconds Seconds before flow block error pump versions only Set the number of consecutive seconds an instrument needs to be in flow error to consider the flow ...

Page 39: ...Communications 3 13 Non Pump Models Pump Models ...

Page 40: ...rst record number the number of consecutive records following the first record and the filename Clicking Get Records will output a CSV data file containing sample data from the requested records Regular data files will retrieve data based on the programmed sample length 1 Second sample data is a circular buffer of 1 second samples 3072 total samples ...

Page 41: ...ab The Password tab is used to change the Tech Page password The default password is admin Save must be pressed for the configurations to be saved to the instrument Tech Page Reset Tab This will reset the instrument to its original factory settings ...

Page 42: ...on or use the Down button to save a configuration The configuration is saved in an XML file format The parameters set in the previous tabs will be stored to the XML file for easy transfer This file is compatible with FMS and can be used to import sensor configurations into TSI s FMS monitoring software Particle Counter Report Page All critical parameters on the instrument can be seen grouped in th...

Page 43: ...a configuration report on all the instruments configurable parameters Saving a Configuration Report The configuration report can be saved to a PDF file by pressing the up arrow at the top of the report and selecting a name and location for the file ...

Page 44: ...roTrak Remote Particle Counter Operation Manual About Page The About Page is accessed by the menu in the upper left hand of the application The about page shows the current version of the software application ...

Page 45: ...ake sure vacuum at outlet of particle counter is at least 15 inHg Critical orifice may be blocked Contact service Flow LED is flashing or off indicating a flow error 6201 6301 6501 Inlet may be restricted Remove any obstructions from inlet Pump may be not be functioning Contact service Status LED is red indicating a service error or alarm threshold being met Instrument may require routine service ...

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Page 47: ...e Particle Counter does not operate properly or if you are returning the instrument for service visit our website at tsi com service or contact TSI Customer Service at 1 800 680 1220 USA or 651 490 2860 International Contacts Service TSI Instruments Singapore Pte Ltd 150 Kampong Ampat 05 05 KA Centre Singapore 368324 Telephone 65 6595 6388 Fax 65 6595 6399 E mail tsi singapore tsi com TSI Instrume...

Page 48: ...Hotel technologique BP 100 Technopôle de Château Gombert 13382 Marseille cedex 13 France Telephone 33 0 1 41 19 21 99 Fax 33 0 1 47 86 00 07 E mail tsifrance tsi com Returning for Service Visit our website at tsi com service and complete the on line Service Request form or call TSI at 1 800 680 1220 USA 651 490 2860 or 001 651 490 2860 International for specific return instructions Customer Servic...

Page 49: ...1 4 and JIS Sampling Frequency 1 second to 24 hours Standard sample period data collection plus parallel per second sampling to detect adverse trends Communication Ethernet TCP IP Modbus RTU Option Wi Fi Technology Status Indicator Power Flow Sample and Ethernet Alarm Output Normal open dry contact rated 0 to 30 V AC DC 2 Amp Analog Output The Analog Output 4 20 mA is rated to drive a load resista...

Page 50: ...ence loss 486 000 particles ft3 17 200 000 m3 10 coincidence loss 7501 7510 VHP resistant model available Size Resolution 15 0 5 μm per ISO 21501 4 15 0 5 μm per ISO 21501 4 Counting Efficiency 50 at 0 3 μm 100 for particles 0 45 μm per ISO 21501 4 and JIS 50 at 0 3 μm 100 for particles 0 45 μm per ISO 21501 4 and JIS Concentration Limit 4 860 000 particles ft3 172 000 000 m3 10 coincidence loss 4...

Page 51: ...ndard EN 61326 1 2013 Korean Standard KN 11 with RRA Public Notification 2017 19 and RRA Announce 2017 71 Korean Standard KN 61000 6 1 with RRA Public Notification 2017 19 and RRA Announce 2017 71 FCC Part 15 Subpart B RoHS Marking Yes Laser Safety Complies with 21 CFR 1040 10 and 1040 11 IEC 60825 1 2014 Dimensional Diagram Models 7201 7301 7501 7310 7510 ...

Page 52: ...A 4 AeroTrak Remote Particle Counter Operation Manual Dimensional Diagram Models 6201 6301 6501 ...

Page 53: ...nsions A 1 disconnect 3 2 disposal of battery ix dynamic host configuration protocol 3 1 E earth ground symbol ix electrical connections 2 2 ESD symbol ix Ethernet 1 1 communications 2 7 connector 2 3 Ethernet address 3 1 external surface A 1 F facility monitoring system software 1 1 3 1 features 2 1 firmware version 3 4 flow 2 1 flow LED yellow 4 1 flow rate 1 1 FMS software 3 1 G get records 3 1...

Page 54: ... block error 3 12 seconds before flow error 3 12 seconds between flow block error and pump off 3 12 serial 3 3 serial number label viii service international contacts 5 1 service policy iv size channels 1 1 size range 1 1 size resolution A 2 SNTP 3 12 SNTP address 3 5 specifications A 1 stainless steel isokinetic inlet 1 5 standards A 1 start delay 3 8 static IP address mask gateway 3 12 status 2 ...

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Page 56: ...w tsi com for more information USA Tel 1 800 680 1220 UK Tel 44 149 4 459200 France Tel 33 1 41 19 21 99 Germany Tel 49 241 523030 India Tel 91 80 67877200 China Tel 86 10 8219 7688 Singapore Tel 65 6595 6388 P N 6012577 Rev C 2020 TSI Incorporated Printed in U S A ...

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