Triple S BEARCAT 20TD Owner'S Manual Download

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MODEL : BEARCAT 20TD

OWNER S MANUAL

IMPORTANT: READ OWNER S MANUAL CAREFULLY

FOR YOUR CONVENIENCE, RECORD THE FOLLOWING
IMPORTANT INFORMATION

MODEL:

SERIAL NUMBER:

DATE PURCHASED:

PURCHASED FROM:

Summary of Contents for BEARCAT 20TD

Page 1: ...MODEL BEARCAT 20TD OWNER S MANUAL IMPORTANT READ OWNER S MANUAL CAREFULLY FOR YOUR CONVENIENCE RECORD THE FOLLOWING IMPORTANT INFORMATION MODEL SERIAL NUMBER DATE PURCHASED PURCHASED FROM...

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Page 3: ...DOW 7 ACCESSORIES OPTIONS 8 TECHNICAL DATA 8 WIRING DIAGRAM 9 USE 10 BATTERY CHECK SETTING ON A NEW MACHINE 10 BATTERY INSTALLATION AND BATTERY TYPE SETTING WET OR GEL 11 BEFORE MACHINE START UP 12 MA...

Page 4: ...ther substances that can cause damage to it IDENTIFICATION DATA The machine model and serial number are marked on the plate 34 Product number and year of production are marked on the same plate This i...

Page 5: ...a purchasers of these Products that place them in service at an employment job site or a publicly accessible space are required by regulation to make certain notices warnings or disclosures regarding...

Page 6: ...tank assembly open during battery charging and perform this procedure in well ventilated areas and away from naked flames WARNING Carefully read all the instructions before performing any maintenance...

Page 7: ...ow the instructions on the labels of the detergent bottles To handle floor cleaning detergents wear suitable gloves and protections Do not use the machine as a means of transport Do not allow the pad...

Page 8: ...check hose 18 ORBITAL deck 19 ORBITAL pad 20 Solution tank 21 Recovery tank 22 Recovery tank cover 23 Can holder 24 Solenoid valve 25 Squeegee 26 Squeegee mounting handwheels 27 Squeegee adjusting han...

Page 9: ...61c Discharged battery warning light red 62 Washing water flow control switches 62a Flow increase switch 62b Flow decrease switch 62c Washing water flow indicator 63 Knob speed adjuster 51 62 62b 62c...

Page 10: ...pecific pressure on the floor 116 psi 0 8 N mm2 884 7 psi 6 1 N mm2 Pad size 14 x 20 in 355 x 508 mm Pad pressure with extra pressure function turned off 40 lb 18 Kg Pad pressure with extra pressure f...

Page 11: ...acuum system relay EV1 Detergent solenoid valve F1 Deck fuse F2 Vacuum system fuse F3 Drive system fuse F4 Signal circuit fuse F5 Motor pad release fuse F6 Pump fuse HM Hour counter optional K1 Igniti...

Page 12: ...battery connector and the battery charger plug Handle the batteries with great care Install the battery terminal protection caps supplied with the machine The machine requires two 12 V batteries conn...

Page 13: ...switch 53 at the same time then turn the ignition key 60 to I 5 Release the One Touch Scrub switch 51 and the vacuum switch 53 at least 8 seconds after starting the machine 6 Within 3 seconds press th...

Page 14: ...he ignition key back to 0 and charge the batteries see the procedure in Maintenance chapter 3 Drive the machine by pushing it with the hands on the handlebar 2 and pressing the drive system enabling s...

Page 15: ...lashing simultaneously If the overload takes place when the extra pressure function 11c is on the pedal position must be changed to 11b If the overload persists the pad stops To start scrubbing again...

Page 16: ...deck by pressing the pedal 11 3 Lift the squeegee 25 with the lever 10 4 Drive the machine to the appointed disposal area 5 Empty the recovery tank with the hose 16 Then rinse the tank with clean wate...

Page 17: ...nance Table refer to the Service Manual that can be consulted at any Service Center SCHEDULED MAINTENANCE TABLE Procedure Daily after using the machine Weekly Every six months Yearly Battery charging...

Page 18: ...ry tank 21 is empty otherwise empty it with the drain hose 16 2 Drive the machine to the appointed recharging area 3 Turn the ignition key 60 to 0 4 Carefully lift the recovery tank 40 5 For WET batte...

Page 19: ...height according to the following procedure Release the tie rod G and loosen the wing nuts H and adjust the rear blade D then tighten the wing nuts or engage the retainers and then engage the tie rod...

Page 20: ...ter from the tank in order to make the filter visible 5 Check that the pre filter is clean If necessary clean it with water and compressed air then install it 6 Perform steps 1 2 and 3 in the reverse...

Page 21: ...pen the grid D recover the float F clean all the components and then reinstall them 6 Check the tank cover gasket G for integrity NOTE The gasket G creates vacuum in the tank that is necessary for vac...

Page 22: ...I Fig 6 from the cable holder J 4 Remove the screws A and carefully move aside the panel B by disengaging the grommet K from its housing on the panel B 5 Check replace the following fuses C Pad syste...

Page 23: ...ry tank is full Empty the tank The hose is disconnected from the squeegee Connect The vacuum grid is clogged or the float is stuck closed Clean the grid or check the float The squeegee is dirty or the...

Page 24: ...er Before scrapping the machine remove and separate the following materials which must be disposed of properly according to the Law in force Batteries Pads Plastic hoses and components Electrical and...

Page 25: ...MODEL BEARCAT 20TD PARTS LIST IMPORTANT READ OWNER S MANUAL CAREFULLY FOR YOUR CONVENIENCE RECORD THE FOLLOWING IMPORTANT INFORMATION MODEL SERIAL NUMBER DATE PURCHASED PURCHASED FROM...

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Page 27: ...d the model and serial number for future reference Model Serial No Optional Modified item No or New item No Not shown TABLE OF CONTENTS GENERAL VIEW 2 SOLUTION TANK 4 RECOVERY TANK 6 CHASSIS SYSTEM 8...

Page 28: ...PARTS LIST 2 Bearcat 20TD 9100001265 05 2015 GENERAL VIEW 5 2 4 3 6 1 7 11 9 10 8...

Page 29: ...QTY DESCRIPTION 1 1 SOLUTION TANK 2 1 RECOVERY TANK 3 1 CHASSIS SYSTEM 4 1 WHEELS SYSTEM DRIVE 5 1 HANDLE ASSEMBLY DRIVE 6 1 SOLUTION SYSTEM 7 1 SQUEEGEE SYSTEM 8 1 ORBITAL HEAD ASSEMBLY 20 9 1 CONTR...

Page 30: ...PARTS LIST 4 Bearcat 20TD 9100001265 05 2015 SOLUTION TANK 5 7 44 6 21 2 1 12 4 DECAL CHECKED BY NAME PLATE 1 15 4 8 8 1 1 1 3 10 1 1 1 1 38 13 48 37 20 9 4 49 1 49 1 11 45 19...

Page 31: ...74 000 1 CABLE TANK KIT 10 909 6649 000 1 BRACKET CONNECTOR SUPPORT 11 9098033000 1 GASKET HANDLE BAR 12 9098675000 1 CABLE SQUEEGEE KIT 9098672000 1 INSTRUCT INST KIT 9098675000 13 909 6673 000 1 CAP...

Page 32: ...PARTS LIST 6 Bearcat 20TD 9100001265 05 2015 RECOVERY TANK 3 18 14 1 2 20 5 20 11 21 19 9 10 38 22 27 23 26 30 31 24 35 37 37...

Page 33: ...KD 19 9100001259 1 COVER TANK 55 LT GREY PKD 20 33005124 2 SCREW M5X12 C SUNK FLAT HD PHIL ISO7046 21 909 6901 000 1 GASKET BULB RUBBER L 1640MM 22 909 6489 000 1 GASKET VACUUM MOTOR 23 909 6490 000 1...

Page 34: ...PARTS LIST 8 Bearcat 20TD 9100001265 05 2015 9 2 23 23 15 22 12 18 5 20 1 6 4 21 24 3 25 CHASSIS SYSTEM...

Page 35: ...TING 9 909 6594 000 3 BEARING FLANGE IGLIDUR GFM 1012 09 12 1466344000 1 TIE CABLE 4 8x200 BLACK 15 909 6595 000 1 HOLDER FLAT TIE 18 909 6621 000 1 KNOB 20 33006051 1 RING D 12 UNI7435 21 33004010 1...

Page 36: ...PARTS LIST 10 Bearcat 20TD 9100001265 05 2015 WHEEL SYSTEM 6 1 3 6 5 4 2 1 6...

Page 37: ...REF NO QTY DESCRIPTION 1 9099691000 1 WHEELS KIT 1 9097026000 2 WHEEL FRONT D 250 DRIVE 2 146 0769 000 2 KEY 6X6X40 UNI6604A 3 909 6506 000 2 SPACER 20 5X25X4 4 909 6548 000 1 MOTOR DRIVE 200W 24V 5 1...

Page 38: ...PARTS LIST 12 Bearcat 20TD 9100001265 05 2015 HANDLE SYSTEM 2 8 3 9 6 7 1 9 5 4 9 9...

Page 39: ...ON PLASTIC PKD 2 9097153000 1 SWITCH REVERSE SPEED 3 9097031000 1 PLATE POTENTIOMETER 4 9100000467 1 SWITCHES CPL YELLOW F HANDLE BAR KIT 5 9098484000 1 KNOB POTENTIOMETER KIT 6 9100001257 1 DECAL HAN...

Page 40: ...PARTS LIST 14 Bearcat 20TD 9100001265 05 2015 SOLUTION SYSTEM INTO THE TANK 14 2 4 18 8 4 10 11 4 1 4 3 12 5...

Page 41: ...KD 2 9097028000 1 VALVE ELBOW 3 L08603893 1 NET FILTER WITH GASKET KIT 4 9098494000 1 HARDWARE SOLUTION SYSTEM KIT 5 9097626000 1 VALVE BALL ELBOW D 13 KIT 8 9097154000 1 FILTER COMPLETE KIT 10 909 65...

Page 42: ...PARTS LIST 16 Bearcat 20TD 9100001265 05 2015 SQUEEGEE SYSTEM 4 18 17 8 10 19 3 9 5 6 1 2 21 15 2 23 2 2 38 25 26 41 30 31 47 36 27 48 48 46 24 2 2 25 26 30...

Page 43: ...IT 2x32 UNI1336 18 909 6635 000 2 HOLDER FLAT TIE 19 9100000515 1 SUPPORT SQUEEGEE SPRING 21 L08604251 1 WASHER 10X30 UNI6592 23 909 6045 000 1 SUPPORT SQUEEGEE 24 9097195000 1 SQUEEGEE CPL ALU PU 760...

Page 44: ...arcat 20TD 9100001265 05 2015 ORBITAL DISC DECK 44 2 27 14 54 16 20 18 44 10 11 47 29 50 24 19 45 31 40 28 48 42 43 3 38 49 39 26 38 17 23 7 33 5 41 34 37 21 4 6 22 53 8 46 12 52 9 35 52 36 52 51 30 1...

Page 45: ...F 5 14 X 20 BLUE 22 997022 1 PADS CASE OF 5 14 X 20 BLACK 22 997024 1 PADS CASE OF 10 14 X 20 MAROON SURFACE PREP PAD K1 23 56380236 1 ISOLATOR KIT ORBITAL 20 24 915082 1 KEY 3 16 SQ X 3 4 K1 25 56380...

Page 46: ...PARTS LIST 20 Bearcat 20TD 9100001265 05 2015 CONTROL PANEL SYSTEM 14 1 7 6 5 7 17 18 3 7 2 7 7 23 16 22...

Page 47: ...6 9100001064 1 COVER F INSPECTION PLATE TRANSP PKD 7 9098302000 1 HARDWARE CONTROL PANEL KIT 14 146 2888 000 1 SWITCH KEY WITH CAP 16 146 2090 000 2 SCREW M5X16 PAN HD PHIL ISO7045 17 146 2887 000 1...

Page 48: ...PARTS LIST 22 Bearcat 20TD 9100001265 05 2015 ELECTRICAL COMPONENTS 3 24 25 4 4 22 16 1 19 4 4 4 14 4 10 4 2 21 8 4 23 33 34 35 4 31 29 4 30 32...

Page 49: ...0 2 HOLDER FUSE THERMOPL UL 94 V0 22 9097209000 1 SWITCH ELECTROMAGNETIC 24V 23 9100000173 1 CARD ELECTRONIC TRACTION PKD 24 909 6622 000 1 RELAY 24V 40A 25 9096964000 1 HARNESS ELECTRIC BOX 26 909886...

Page 50: ...PARTS LIST 24 Bearcat 20TD 9100001265 05 2015 WIRING DIAGRAM...

Page 51: ...MP FUSE HM HOUR COUNTER OPTIONAL K1 IGNITION KEY M1 PAD MOTOR M2 VACUUM SYSTEM MOTOR M3 DRIVE SYSTEM MOTOR RV2 MAXIMUM SPEED POTENTIOMETER SW1 DRIVE SYSTEM ENABLING SWITCH SW2 REVERSE GEAR SWITCH BAT...

Page 52: ...NOB M8X30 THD STUD SS 909 6858 000 1 BLADE SQUEEGEE 740MM 29 PU KIT 9097195000 1 SQUEEGEE CPL ALU PU 760MM 30 KIT 909 6882 000 1 HARDWARE SQU BLADE FIXING KIT 909 6883 000 1 WHEELS SQUEEGEE 60X20MM KI...

Page 53: ...IT 9097026000 2 WHEEL FRONT D 250 DRIVE 9100000279 1 BLADES 740MM 29IN FRONT REAR NEOPR KIT 9096951000 1 COUNTER HOUR 24V KIT 30789A 1 POLY BRUSH ORBITAL 20 30788A 1 NYLON BRUSH ORBITAL20 30790A 1 CLE...

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