Trane Sintesis Balance CMAF Installation Operation & Maintenance Download

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CG-SVX051A-GB

Installation Operation Maintenance

CMAF
Air-to-water Multi-pipe Scroll Unit
Cooling capacity: 275 – 650 kW
Heating capacity (Heat Pump mode): 300 - 675 kW

November 2020

Confidential and proprietary Trane information

Original instructions

Summary of Contents for Sintesis Balance CMAF

Page 1: ...ation Operation Maintenance CMAF Air to water Multi pipe Scroll Unit Cooling capacity 275 650 kW Heating capacity Heat Pump mode 300 675 kW November 2020 Confidential and proprietaryTrane information...

Page 2: ...310 360 460 660 Weight kg 32 46 61 76 118 Colour galvanised steel Recommended fuse size Unit alone aM gI A 8 16 8 16 8 16 8 25 8 25 Unit with electric heater gI A 16 2kW 25 4kW 40 230V 3 16 400V 3 20...

Page 3: ...nts taken at the horizontal air intake Fan Power level in dB A per Hz frequency band Overall power Unit speed 125 250 500 1000 2000 4000 8000 dB A 1 56 55 55 53 46 45 42 57 FWD 08 2 63 62 60 60 53 53...

Page 4: ...es necessary for the continued successful operation of this equipment The services of a qualified technician should be employed through the medium of a maintenance contract with a reputable service co...

Page 5: ...he starter control panel Warranty Warranty is based on the general terms and conditions of the manufacturer The warranty is void if the equipment is repaired or modified without the written approval o...

Page 6: ...angular glass wool duct 1m50 long is placed on the blower The measurement is taken in the room containing the blower unit Heat exchanger operating limits FWD water temperature max 100 C absolute servi...

Page 7: ...l X Standard noise SN L Low noise LN E Extra Low Noise XLN Digit 16 Unit Application L Low ambient air temperatures Cooling mode 20 C EC Fans or 10 C AC Fans 50 C Heating mode 18 C 20 C AC Fans or 35...

Page 8: ...the blower unit Heat exchanger operating limits FWD water temperature max 100 C absolute service pressure min 1 bar max 11 bars Accessories Hot water coil water temperature min 2 C max 100 C absolute...

Page 9: ...arrival ofTrane technician performing start up 5 Correct voltage supplied to unit and electric heaters imbalance not to exceed 2 6 Unit power phasing A B C sequence proper for compressor rotation 7 Co...

Page 10: ...ions Water entering leaving temperature 7 12 C Air inlet temperature 27 19 C DB WB Nominal air flow 2 Conditions Water entering leaving temperature 50 45 C Air inlet temperature 20 C DB Nominal air fl...

Page 11: ...A Unit start up amps with soft starter Digit 54 B 4 A N A N A N A Displacement power factor dpf N A N A N A Digit 56 3 EC fan HESP Max power input kW N A N A N A Max Amps A N A N A N A Unit start up a...

Page 12: ...Amps A 20 8 20 8 20 8 Dual pump Standard head pressure digit 24 1 Available Head Pressure 1 kPa 130 133 132 Motor Power kW 5 5 5 5 5 5 Rated Amps A 11 0 11 0 11 0 Dual pump High head pressure digit 24...

Page 13: ...2200 Height mm 2530 2530 2530 Pump Package Option Additional length mm 555 555 555 Weights Operating Weight kg 2459 2591 2691 Additional Shipping Weight kg 12 12 12 Additional Weight of options Chille...

Page 14: ...ty 9 kA 15 15 15 15 15 Power Cable Cross Section max mm 1 240 1 240 1 240 1 240 1 240 Disconnect switch size A 400 400 500 500 500 Digit 56 1 AC fan Max power input kW 119 139 158 173 187 Max Amps A 2...

Page 15: ...157 151 Motor Power kW 5 5 5 5 5 5 7 5 7 5 Rated Amps A 11 0 11 0 11 0 14 4 14 4 Dual pump High head pressure digit 24 3 Available Head Pressure 1 kPa 250 254 243 233 228 Motor Power kW 11 0 11 0 11...

Page 16: ...water Package Without chilled water pump and with hot water pump single or dual package without buffer tank digit 24 X digit 50 X digit 59 X kW 1 16 1 22 1 22 1 32 1 42 With chilled water single pump...

Page 17: ...ft starter Digit 54 B 4 A N A N A N A N A N A Displacement power factor dpf N A N A N A N A N A Digit 56 3 EC fan HESP Max power input kW N A N A N A N A N A Max Amps A N A N A N A N A N A Unit start...

Page 18: ...A N A N A N A N A N A Motor RPM Cooling mode field setting rpm min N A N A N A N A N A Chilled Water Pump Package options Single pump Standard head pressure digit 24 2 Available Head Pressure 1 kPa 1...

Page 19: ...package without buffer tank digit 24 1 3 digit 50 X digit 59 X kW 3 69 3 69 3 69 3 69 3 69 With chilled water dual pump and with hot water pump single or dual package with buffer tank digit 24 2 4 dig...

Page 20: ...kA 15 15 15 15 15 Power Cable Cross Section max mm 1 240 1 240 1 240 1 240 1 240 Disconnect switch size A 400 400 500 500 500 Digit 56 1 AC fan Max power input kW N A N A N A N A N A Max Amps A N A N...

Page 21: ...1 kPa 125 126 112 157 151 Motor Power kW 5 5 5 5 5 5 7 5 7 5 Rated Amps A 11 0 11 0 11 0 14 4 14 4 Dual pump High head pressure digit 24 3 Available Head Pressure 1 kPa 250 254 243 233 228 Motor Power...

Page 22: ...t water Package Without chilled water pump and with hot water pump single or dual package without buffer tank digit 24 X digit 50 X digit 59 X kW 1 16 1 22 1 22 1 32 1 42 With chilled water single pum...

Page 23: ...r Digit 54 B 4 A 500 576 600 629 653 Displacement power factor dpf 0 88 0 88 0 88 0 87 0 87 Digit 56 3 EC fan HESP Max power input kW 229 248 262 280 293 Max Amps A 375 407 431 461 485 Unit start up a...

Page 24: ...ax Amps per Motor A 2 9 2 9 2 9 2 9 2 9 Motor RPM Cooling mode field setting rpm min 810 850 880 850 880 Chilled Water Pump Package options Single pump Standard head pressure digit 24 2 Available Head...

Page 25: ...l package without buffer tank digit 24 1 3 digit 50 X digit 59 X kW 3 69 3 69 3 69 3 69 3 69 With chilled water dual pump and with hot water pump single or dual package with buffer tank digit 24 2 4 d...

Page 26: ...ight mm 250 300 350 450 650 Shipped unit dimensions Width x Depth mm 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333 1133 Height mm 260 310 360 460 660 Weight kg 32 46 61 76 118 Colour galvanised ste...

Page 27: ...level in dB A per Hz frequency band Overall power Unit speed 125 250 500 1000 2000 4000 8000 dB A 1 56 55 55 53 46 45 42 57 FWD 08 2 63 62 60 60 53 53 53 64 3 66 65 63 62 56 55 57 67 1 62 58 55 58 51...

Page 28: ...nit placement must be carefully evaluated Clearances When installing the unit provide enough space around the unit to allow the installation and maintenance personnel unrestricted access to all servic...

Page 29: ...ts Dimensions details dimensions of hydraulic connections electrical connections isolator positioning specific features for heat recovery and free cooling are included in submittals and diagrams provi...

Page 30: ...at water treatment if any is required Trane assumes no responsibility for equipment failures which results from untreated or improperly treated water or saline or brackish water Drainage Locate the un...

Page 31: ...um service pressure depends on free cooling type and potential pump package option The value of max service pressure is indicated on unit nameplate Entering Water Piping Air vents to bleed the air fro...

Page 32: ...nal air flow 5 A rectangular glass wool duct 1m50 long is placed on the blower The measurement is taken in the room containing the blower unit Heat exchanger operating limits FWD water temperature max...

Page 33: ...g the flow switch out In case that the setup is not fully satisfactory the flow switch can be relocated outside of the unit on straight horizontal pipe and still on the water exchanger inlet Make sure...

Page 34: ...ors Parameters which influence the minimum compressor running time Water loop volume Load fluctuation Number of capacity steps Compressors rotation Dead band adjustable on unit controller Minimum runn...

Page 35: ...ntent m3 080 2 4 090 2 6 100 2 9 110 3 3 130 3 6 140 4 0 150 4 3 165 4 6 180 5 1 190 5 4 3 Mode transitioning For both chilled and hot water loop when the unit is transitioning a circuit from a mode t...

Page 36: ...76 118 Colour galvanised steel Recommended fuse size Unit alone aM gI A 8 16 8 16 8 16 8 25 8 25 Unit with electric heater gI A 16 2kW 25 4kW 40 230V 3 16 400V 3 20 3 25 3 25 1 Conditions Water enter...

Page 37: ...0 2 66 63 60 62 56 55 52 66 3 70 67 63 65 59 59 57 69 1 62 58 55 58 51 48 44 61 FWD 12 2 66 63 60 62 56 55 52 66 3 70 67 63 65 59 59 57 69 1 66 65 65 65 57 50 46 68 FWD 14 2 73 72 69 71 64 59 57 74 3...

Page 38: ...d Sound pressure level 5 dB A 36 40 43 38 41 44 46 50 53 47 52 57 47 52 58 Sound power level 5 dB A 46 50 53 48 51 54 56 60 63 57 62 67 57 62 68 Unit dimensions Width x Depth mm 890 x 600 1090 x 710 1...

Page 39: ...49 63 1 57 63 51 49 40 39 37 57 FWD 20 2 61 66 55 53 47 46 45 60 3 63 69 58 56 50 50 49 63 Intake Measurement conditions Measurements taken at the horizontal air intake Fan Power level in dB A per Hz...

Page 40: ...nd power level 5 dB A 46 50 53 48 51 54 56 60 63 57 62 67 57 62 68 Unit dimensions Width x Depth mm 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090 Height mm 250 300 350 450 650 Shipped unit di...

Page 41: ...Measurement conditions Measurements taken at the horizontal air intake Fan Power level in dB A per Hz frequency band Overall power Unit speed 125 250 500 1000 2000 4000 8000 dB A 1 56 55 55 53 46 45...

Page 42: ...36 40 43 38 41 44 46 50 53 47 52 57 47 52 58 Sound power level 5 dB A 46 50 53 48 51 54 56 60 63 57 62 67 57 62 68 Unit dimensions Width x Depth mm 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1...

Page 43: ...ol and heater combination will protect the Chilled Hot Water Exchanger down to any ambient temperature if provided power is available to the pump and theTracer Symbio 800 This option will NOT protect...

Page 44: ...g temperature 50 45 C Air inlet temperature 20 C DB Nominal air flow 3 At high speed with nominal air flow 4 Water entering leaving temperature 90 70 C air inlet temperature 20 C DB Nominal air flow 5...

Page 45: ...5 65 57 50 46 68 FWD 14 2 73 72 69 71 64 59 57 74 3 78 76 73 75 69 64 63 78 1 68 72 64 64 56 52 50 69 FWD 20 2 76 76 68 71 65 61 61 75 3 78 79 71 74 69 66 66 78 CG SVX051A GB 45 Chilled hot water free...

Page 46: ...ive FrequencyTM Drive capacitors before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized For variable frequency drives or other energy storing co...

Page 47: ...e installer must provide the following components if not ordered with the unit WARNING To prevent injury or death disconnect all electrical power sources before completing wiring connections to the un...

Page 48: ...ns Width x Depth mm 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333 1133 Height mm 260 310 360 460 660 Weight kg 32 46 61 76 118 Colour galvanised steel Recommended fuse size Unit alone aM gI A 8 16...

Page 49: ...gers for maximum heat transfer while lubricating and sealing compressor rotors and bearings The lubrication system helps to assure long compressor life and contributes to quiet operation Depending of...

Page 50: ...1 44 46 50 53 47 52 57 47 52 58 Sound power level 5 dB A 46 50 53 48 51 54 56 60 63 57 62 67 57 62 68 Unit dimensions Width x Depth mm 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090 Height mm...

Page 51: ...0 3 63 69 58 56 50 50 49 63 1 57 63 51 49 40 39 37 57 FWD 20 2 61 66 55 53 47 46 45 60 3 63 69 58 56 50 50 49 63 Intake Measurement conditions Measurements taken at the horizontal air intake Fan Power...

Page 52: ...x 710 1290 x 820 1290 x 970 1290 x 1090 Height mm 250 300 350 450 650 Shipped unit dimensions Width x Depth mm 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333 1133 Height mm 260 310 360 460 660 Weig...

Page 53: ...ce Communication Interfaces There are four connections on the Symbio that support the communication interface See CMAF User Guide to locate the following ports Wiring and Ports Description section BAC...

Page 54: ...nsed electrician or other individual who has been properly trained in handling live electrical components perform these tasks Failure to follow all electrical safety precautions when exposed to live e...

Page 55: ...procedures with electrical power energized CAUTION Do not interchange any load leads that are from the unit contactors or the motor terminals Doing so may damage the equipment Water System Flow Rates...

Page 56: ...chilled water pump Energize the pump s to start water circulation 4 Check the service valves on the discharge line suction line oil line and liquid line for each circuit These valves must be open bac...

Page 57: ...will stop when the compressor contactors de energize 2 Stop the water circulation by turning off water pumps at least one minute after the stop of the compressors To restart the unit after a temporary...

Page 58: ...ng of service valves Weekly Maintenance After the unit has been operating for approximately 30 minutes and the system has stabilized check the operating conditions and complete the procedures below 1...

Page 59: ...moisture content and acid level This analysis is a valuable diagnostic tool Contact a qualified service organization to leak test the unit to check operating and safety controls and to inspect electr...

Page 60: ...leaving temperature 50 45 C Air inlet temperature 20 C DB Nominal air flow 3 At high speed with nominal air flow 4 Water entering leaving temperature 90 70 C air inlet temperature 20 C DB Nominal air...

Page 61: ...ure is very difficult to remove from oil using vacuum Also note that once the seal on a container of POE oil is opened the oil must be used Use onlyTrane OIL00057E 3 8 l or OIL00058E 18 9 l These are...

Page 62: ...ken in the room containing the blower unit Heat exchanger operating limits FWD water temperature max 100 C absolute service pressure min 1 bar max 11 bars Accessories Hot water coil water temperature...

Page 63: ...rated Pump Maintenance Water Pump Maintenance WARNING Before starting work on the pump make sure that the power supply has been switched off and that it cannot be accidentally switched on CAUTION The...

Page 64: ...50 long is placed on the blower The measurement is taken in the room containing the blower unit Heat exchanger operating limits FWD water temperature max 100 C absolute service pressure min 1 bar max...

Page 65: ...66 65 65 65 57 50 46 68 FWD 14 2 73 72 69 71 64 59 57 74 3 78 76 73 75 69 64 63 78 1 68 72 64 64 56 52 50 69 FWD 20 2 76 76 68 71 65 61 61 75 3 78 79 71 74 69 66 66 78 CG SVX051A GB 65 Log Check Sheet...

Page 66: ...entering leaving temperature 90 70 C air inlet temperature 20 C DB Nominal air flow 5 A rectangular glass wool duct 1m50 long is placed on the blower The measurement is taken in the room containing th...

Page 67: ...int out the failing components Vibration analysis should be performed on a regular basis to build a vibration trend of the equipment and avoid unplanned downtime and costs System upgrade This Service...

Page 68: ...or more information please visit trane com or tranetechnologies com Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications wit...

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