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ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES

IMPORTANT — This Document is customer property and is to remain with this unit.  Please return to service informa-

tion pack upon completion of work.

 

HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING

WARNING:

Installer’s Guide

© 2008 Trane

 A.  GENERAL INFORMATION

WARNING

!

THIS INFORMATION IS FOR USE BY INDIVIDUALS 
HAVING ADEQUATE BACKGROUNDS OF ELECTRICAL 
AND MECHANI CAL EXPERIENCE. ANY ATTEMPT TO 
REPAIR  A  CENTRAL  AIR  CONDITIONING  PROD-
UCT  MAY  RESULT  IN  PERSONAL  INJURY  AND/OR 
PROPERTY  DAMAGE.  THE  MANUFACTURER  OR 
SELLER  CANNOT  BE  RESPONSIBLE  FOR  THE  IN-
TERPRETATION OF THIS INFORMATION, NOR CAN 
IT ASSUME ANY LIABILITY IN CONNECTION WITH 
ITS USE.

CAUTION

!

To  prevent  shortening  its  service  life,  the  air 

handler  should  not  be  used  during  the  finishing 

phases  of  construction.    The  low  return  air  tem-

peratures  can  lead  to  the  formation  of  conden-

sate.  Condensate in the presence of chlorides and 

fluorides  from  paint,  varnish,  stains,  adhesives, 

cleaning compounds, and cement creates a corro-

sive  condition  which  may  cause  rapid  deteriora-

tion of the cabinet and internal components.

These  instructions  do  not  cover  all  variations  in  sys-

tems or provide for every possible contingency. Should 

further  information  be  desired  or  particular  problems 

arise which are not covered sufficiently by this manu-

al,  contact  your  local  distributor  or  the  manufacturer 

as listed on the air handler nameplate.
These Air Handlers are vertical upflow and horizontal 

left configuration only. Refer to Section B beginning  on 

page 2  for additional information. 

INSPECTION

Check carefully for any shipping damage. This must be 

reported  to  and  claims  made  against  the  transporta-

tion company immediately. Check to be sure all major 

components are in the unit. Any missing parts should 

be reported to your supplier at once, and replaced with 

authorized parts only.

3-1/2 – 4 Ton Air Handlers  
Upflow / Horizontal Left  
  
2/4TGB3F42A   2/4TGB3F48A

CONTENTS
General Information ............................................... 1

Installation Limitations & Recommendations ............................. 1

Unit Installation ...................................................... 2

Vertical Upflow .......................................................................... 2
Horizontal Left ........................................................................... 3

Refrigerant Piping .................................................. 3
Condensate Drain Piping ...................................... 4
Electrical - Wiring ................................................... 5
Hook Up Diagrams .................................................. 5
Outline Drawings .................................................... 7
Checkout Procedures ............................................. 8

INSTALLATION LIMITATIONS & RECOMMENDATIONS

The general location of the air handler is normally se-

lected by  the  architect, contractor  and/or  home  owner 

for the most effective application and satisfaction.
These  air  handlers  are  suitable  for  installation  in  a 

closet, alcove or utility room with free, non-ducted, air 

return,  using  the  area  space  as  a  return  air  plenum. 

With ducted supply air, if the minimum clearances to 

combustible materials and service access are observed, 

the above installations are suitable.

NOTE:    Condensation  may  occur  on  the 

surface of the air handler when installed in 

an unconditioned location.  When units are 

installed  in  unconditioned  spaces,  verify 

that  all  electrical  and  refrigerant  line  pen-

etrations on the air handler are sealed com-

pletely.

This area may also be used for other purposes, includ-

ing an electric hot water heater - 

but in no case shall 

a  fossil  fuel  device  be  installed  and/or  operated 

in the same closet, alcove or utility room.

 

18-GD07D1-5

Summary of Contents for 2/4TGB3F42A

Page 1: ...horizontal left configuration only Refer to Section B beginning on page 2 for additional information INSPECTION Check carefully for any shipping damage This must be reported to and claims made against the transporta tion company immediately Check to be sure all major components are in the unit Any missing parts should be reported to your supplier at once and replaced with authorized parts only 3 1...

Page 2: ... proper installation the following items must be con sidered 1 If adequate power is available and correct accord ing to nameplate specifications 2 Pursuant to Florida Building Code 13 610 2 A 2 1 this unit meets the criteria for a factory sealed air handler 3 Insulate all ducts particularly if unit is located outside of the conditioned space 4 To ensure maximum efficiency and system performance th...

Page 3: ...cted to the unit with flame retardant duct connectors Convertible duct flanges are provided to make a flush fit for or 1 1 2 ductboard applications Three are located in the accessory kit shipped with the unit and one is installed on the discharge opening If the duct flanges are not needed the installed flange must be removed See the Outline drawing for sizes of the dis charge opening After ductwor...

Page 4: ...ction 4 It is recommended that a clean out tee or cross be installed in the primary drain line for future main tenance See Figure 4 5 5 Do not use reducing fittings in the condensate drain lines 6 Slope the drain lines downward a minimum of 1 4 per foot 7 Insulate the primary drain to prevent sweating Field fabricated trap 2 MIN 2 MIN CAP OR PLUG Trap must be within 4 of air handler condensate dra...

Page 5: ... to it The electrical connections are made using the two power leads and ground wire connections which are located near the discharge of the blower 2 4TGB AIR HANDLERS WITH SINGLE STAGE COOLING 1 STAGE HEAT NOTE If air handler is used with or without a heater the 7 8 electrical entry hole as well as any other cabi net penetrations must be sealed air tight H CONTROL WIRING 1 Connect wiring between ...

Page 6: ...6 18 GD07D1 5 Installer s Guide 2 4TGB AIR HANDLERS WITH SINGLE STAGE COOLING AND TWO STAGE HEATING 2 4TGB AIR HANDLERS WITH SINGLE SPEED HEAT PUMP From Dwg B801081 Rev 2 ...

Page 7: ...18 GD07D1 5 7 Installer s Guide OUTLINE DRAWING FOR 2 4TGB3F42 48A From Drawing D810126P01 Rev 2 ...

Page 8: ...nts per unit nameplate 8 Check filters for proper size Inform owner of proper procedure for removal and reinstallation 9 Energize the system and carefully observe its opera tion make any necessary adjustment 10 Instruct owner engineer if possible on proper operating procedure and leave Use and Care Manual with owner SUPPLEMENTARY HEATERS CHECKOUT PROCEDURES IF a heater is USED see limitations and ...

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