TrailMaster Challenger 150UTV Setup Instructions Download | Manualshive

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TrailMaster

Challenger 150UTV

Set up instruction

Version: 1.0

2014/06/02

This set up instruction guides our customer to set up the go kart TrailMaster Challenger
150UTV step by step to ensure a correct assembly for safe driving.

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Summary of Contents for Challenger 150UTV

Page 1: ...Challenger 150UTV Set up instruction Version 1 0 2014 06 02 This set up instruction guides our customer to set up the go kart TrailMaster Challenger 150UTV step by step to ensure a correct assembly fo...

Page 2: ...opening the box 1 1 Battery pic 1 type YTX12 BS 12V10Ah includes one battery one battery liquid two bolts and nuts for installation 1 2 front top cage 1 pc 1 3 rear top cage 1 pc 1 4 Front bumper wit...

Page 3: ...Front bumper mounting bracket 1 pc 1 6 Steering wheel 1 pc 1 7 Owner s manual 1 pc battery box 1 pc battery strap 1 pc battery cushion 1 pc wheel hub cover 4 pcs cable ties 10 pcs steering wheel cover...

Page 4: ...ware bag with 4 of M8X55 bolts 4 of M8X30 bolts 2 of 3X40cotter pin 8 of R washer 8 of M8 self locking nuts 16 of M10 1 25 self locking nuts 3 of GB5783 M6x16 bolts 2 of GB5789 M6x16 bolts 2 sets of s...

Page 5: ...ched the frame Note 1NM 0 74 lb ft 2 2 Assemble the rear wheels pic 18 screw the castle nut M16x1 5 tightly with 98 103NM then open the cotter pin 3X40 for fixing take down the nuts on the rear axle h...

Page 6: ...6 2 3 Assemble the front shocks Take down the bolt on the shocks attach the shock to the front lower suspension arm and fix the bolt with 37 44NM torque...

Page 7: ...cover 2 5 Front bumper mounting bracket assembly assemble the front bumper mounting bracket on the UTV frame using GB5789 M6x16 bolts PLEASE DO NOT TIGHT THE BOLTS AT THIS STEP 2 6 Front bumper assemb...

Page 8: ...he assembly bars of head rest into the mount holes of seat 2 9 Roll cage assembly Mount the front roll cage on the frame use R washer M8X55 bolts and M8 self locking nuts Mount the rear roll cage on t...

Page 9: ...he safety belt bolt set on the mount plate of UTV frame tight the nuts 2 11 Steering wheel assembly position the UTV front wheel straightly position the steering wheel straightly and fix it with M6x16...

Page 10: ...ttery wires to the battery poles to to cover them Put the wired battery into the battery mount box covered with the plastic protection cover put the wires out through the protection cover slot fasten...

Page 11: ...e read the user manual of TrailMaster Challenger 150UTV carefully you will be given with important safety information and advices Thanks a lot for choosing TrailMaster Challenger 150UTV For more other...

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