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PART #TC36.NG03C

For use with:
Model: TC36
Series: C 

TC36
BLACK DIAMOND
BURNER KIT 
INSTRUCTIONS

290411-20                                                                                   TC36.NG03C                                                                      5056.427C3 

 INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

These instructions are supplementary to the Installation and 
Operating Instructions supplied with the fi replace and should be 
kept together. Refer to the Installation and Operating Instructions 
for proper gas supply, safety requirements and operating 
instructions

Summary of Contents for TC36.NG03C

Page 1: ...this manual with the appliance CONSUMER Retain this manual for future reference These instructions are supplementary to the Installation and Operating Instructions supplied with the fireplace and should be kept together Refer to the Installation and Operating Instructions for proper gas supply safety requirements and operating instructions ...

Page 2: ...HARDWARE PACKAGE NOTE MUST BE USED WITH PORCELAIN PANEL SET PART TCPN 757031 C A porcelain panel set must be used in conjunction with the installation of the burner assembly 1 Remove 2 screws from the air channel and attach the lower rear panel to the firebox with these screws Fig 1 NOTE The burner shield may need to be loosened and re tightned after positioning if the panel does not slip in behin...

Page 3: ...achthemanifoldbrackettothefloor shield in the bottom of the firebox with one screw Fig 2 3 Attach the manifold and pilot supply tubes to the bulk head fitting and tighten Fig 3 Ensure that all connections are gas tight Fig 3 Fig 2 ...

Page 4: ...ure the electrical bulkhead plate and gaskettothefirebox 2screws Attachthe ignition and sensor wires to the module Red end to the connector marked by the red dot white end to the connector marked by the white dot Fig 4 5 NOTE If converting to propane refer to the propane conversion section before continuing Pg 12 ...

Page 5: ...l retainer from the upper heat shield Install right side panel by placing the bottom into the firebox and tipping the top into position Fig 6 6 Position upper rear panel on top of lower rear panel and slip in behind the right panel Fig 7 Fig 7 ...

Page 6: ...install the left side panel in the same mannerastherightsidepanel Secure both side panels with the previously removed panel retainer Fig 8 8 Install burner shield by tipping the shield into the firebox feed the pilot assembly through the opening in the shield Fig 9 Fig 9 ...

Page 7: ... a short stubby screwdriver attach pilot shield to burner tray with two screws Fig 10 10 Attach the burner tray to the burner shield using two screws at the back ofthetray Fig 11 Ensurethatfront mountingholesarealignedindertray before tightening ...

Page 8: ...TC36 NG03C 290411 20 8 Fig 12 Fig 13 11 Install front and rear media spacers Fig 12 13 ...

Page 9: ... 9 12 Install burner by tilting burner tube throughthe tray Ensurethattheorifice has entered the tube Fig 14 15 Set the air shutter to fully open for Propane or fully closed for Natural gas Fig 14 Fig 15 ORIFICE INLET TUBE ...

Page 10: ...e center media spacer Se cure the spacer and burner with two long screws Fig 16 Four holes must line up to set each screw Some pressure may need to be applied to the front tray support on the shield to align the holes Fig 17 Fig 16 Fig 17 ...

Page 11: ...TC36 NG03C 290411 20 11 Fig 18 14 Apply just enough glass media to cover the burner assembly Fig 18 NOTE Too much glass media over the burner will cause sooting with the use of propane gas ...

Page 12: ...he kit If the unit is to be used on propane convert as follows using the components supplied with this fireplace CAUTION The gas supply and electrical power shall be shut off before proceeding with the conversion Note Factory supplied components must be used to ensure correct input After conversion confirm proper manifold pressure 1 Ensure the burner pilot and gas supply are turned off and the app...

Page 13: ...3 HOLE Fig 21 Fig 22 6 Slide the pilot adjustment band over and ensure that the hole in the orifice band is showing Fig 21indicatesNGposition Fig 22 indicates LP position 7 Remove access panel 10 screws and set aside Fig 23 ...

Page 14: ...ew is fully installed Fig 24 The minimum rate screw is sealed with ano ring Useathinbladedscrewdriver to back the screw out to the limit of the threads A groove on the screw body will be visibejustabovethevalvebody Inserta thintool knifebladeorthinscrewdriver blade into the groove and gently pry the screw up It helps to rotate the screw while lifting on it Fig 23 Fig 24 Minimum rate screw Minimum ...

Page 15: ...290411 20 15 NG LP 10 Pull off the aluminum cap from the top of the pressure regulator Fig 25 11 Pressdownonthecenterpostandrotate 90 The center post should stay down Fig 26 Replace the aluminum cap Fig 25 Fig 26 ...

Page 16: ...n in the white area on the conversion label Peel off the protective backing and apply the conversion label directly over the gas specifications on the rating label 13 Attach the access panel to the side of the firebox with the previously removed screws Fig 27 Note Gasket must be installed with access panel ...

Page 17: ...ipe plug Thread sealant will be required to ensure a gas tight connection Note Totestthegaspressure turnoffthegassupplybefore removing the plug from the supply pressure test port or manifold pressure test port Verify gas pressures with the fireplace lit and on the highest setting CORRECT GAS PRESSURE REQUIREMENT Supply Pressure Natural Gas Propane Minimum 5 0 wc 12 5 wc Maximum 13 9 wc 13 9 wc Man...

Page 18: ...rance after the fireplace has reached operating temperature See Fig 30 for proper flame pattern Open primary air if the window glass and firebox have carbon accumulation and or the flames are long dark and stringy The shutter may also be opened to lessen the flame height NOTE Proper air shutter setting is required The flame should be just orange and lazy It should NEVER be set to create sooting on...

Page 19: ...REAR 9634 7 PILOT SHIELD 9626 002 8 MEDIA SPACER CENTER 9635 001 9 MEDIA SPACER FRONT 9634 5 ITEM DESCRIPTION PART NO 10 BURNER SHIELD 9636 001 11 BURNER TRAY 9632 01 12 PILOT ASSEMBLY CONVERTIBLE TCRP5005025 13 1 4 FLEX TUBE 5019 225 14 1 2 FLEX TUBE 5019 223 HARDWARE PACKAGE TC36 HK03 Not sold separately NOTE FIREPLACE VALVE REPLACEMENT PARTS ARE LOCATED IN THE APPLIANCE INSTRUCTIONS Replacement...

Page 20: ...TECHNICAL SUPPORT 1 250 748 1184 www townandcountryfireplaces net 2975 Allenby Rd Duncan BC V9L 6V8 Printed in Canada ...

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