Toshiba 4300 series Installation And Operation Manual Download

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UNINTERRUPTIBLE POWER SYSTEM (UPS)

Part # 64524-003

June 2012

Manufactured in the USA

4300 SERIES

INSTALLATION AND OPERATION MANUAL

THREE PHASE - 30/50 KVA

Summary of Contents for 4300 series

Page 1: ...UPTIBLE POWER SYSTEM UPS Part 64524 003 June 2012 Manufactured in the USA Copyright 2012 TOSHIBA International Corporation All rights reserved 4300 SERIES INSTALLATION AND OPERATION MANUAL THREE PHASE 30 50 KVA ...

Page 2: ...4300 Series Installation and Operation Manual ...

Page 3: ...4300 Series Installation and Operation Manual UNINTERRUPTIBLE POWER SYSTEM UPS INSTALLATION AND OPERATION MANUAL THREE PHASE 30 50 KVA Part 64524 003 June 2012 4300 SERIES ...

Page 4: ... in equipment or to provide for every possible contingency concerning installation operation or maintenance Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains...

Page 5: ...e warranty period for the UPS or UPS part is 36 months from the shipment date see Toshiba International Corporation bill of lading Unless otherwise specified the warranty period for a UPS battery is 24 months from the shipment date see Toshiba International Corporation bill of lading JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE INSPECTED BY ...

Page 6: ...trade references appearing in this manual are registered trademarks of their respective owners Toshiba International Corporation shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consen...

Page 7: ... 12 7 Storage Operating Environment 14 7 1 Storage Environment 14 7 2 Operating Precautions 14 7 3 Maintenance Precautions 16 8 Installation 17 8 1 Unpacking 18 8 2 UPS Clearance 18 8 3 Anchor Bolts 19 8 4 Power Cable Knockout Plates 20 8 5 UPS Parts Identification 21 9 UPS Wiring 23 9 1 One Line Diagram 23 9 2 Multiple Battery Cabinets 25 9 3 30 50 kVA Terminal Blocks and Power Cables 25 9 4 Exte...

Page 8: ... 12 14 Tab Monitor 44 12 15 Tab Setup 46 12 16 Setup Calibrating the Touchscreen 48 12 17 Tab Record 49 12 18 Tab Help 50 12 19 4300 Parameter Definitions 51 12 20 System Fault Messages 57 12 21 System Warning Messages 58 12 22 System Mode Messages 60 12 23 System Status Messages 60 13 UPS Operation 62 13 1 Initial UPS Startup 62 13 2 Starting Stopping the UPS 63 13 3 Stopping the UPS 63 13 4 Batt...

Page 9: ...orting installing and wiring the UPS In addition they have a thorough understanding of the information provided in the chapters titled General Safety Instructions Important Safety Instructions Safety Precautions Installation Precautions Please read the 4300 Series Operation Manual for important instructions on operating the UPS This manual and the accompanying drawings should be considered a perma...

Page 10: ...al When symbols are used in this manual they will include important safety information that must be carefully followed Safety Alert Symbol indicates that a potential personal injury hazard exists Prohibited Symbol indicates DO NOT take action Mandatory Symbol indicates that the following instruction is required Ground Symbol indicates the location of the equipment grounding conductor Electrical Vo...

Page 11: ...ear faults in accordance with established safety practices Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices Be trained in rendering first aid For further information on workplace safety visit www osha gov The word DANGER in capital letters precede...

Page 12: ...put and the critical load input The minimum device ratings are listed in Table 3 1 TABLE 3 1 UPS MINIMUM DEVICE RATINGS Capacity Rated Output Input Breaker Rating Output Breaker Rating 30 kVA 208 V 120 V 208 120 V 125 A 208 120 V 125 A 50 kVA 208 V 120 V 208 120 V 200 A 208 120 V 200 A The maximum operating ambient temperature for the UPS is 104 F 40 C at 0 9 PF If the UPS is exposed to the same a...

Page 13: ... WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS EQUIPMENT ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN PERSONAL INJURIES DEATH OR DESTRUCTION OF THE UPS TOSHIBA RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY FUNCTION OR DESIGN...

Page 14: ...ied from heavy components inside may damage the UPS Avoid vibration or shock exceeding 0 5 g Failing to observe this precaution may cause damage to the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT install the UPS where water may fall on it Water may cause electrical shock personal injury or UPS failure...

Page 15: ...re long enough to properly support the UPS Insert the forks into the space shown in Figure 4 1 Spaces for the forks are provided underneath the UPS DO NOT tilt UPS when lifting and or transporting Minimize the impact when lowering the UPS to the floor FIGURE 4 1 TRANSPORTING UPS BY FORKLIFT 7 in 7 in 13 7 in 4300 Side View Fork Access Dimensions in Channel Base Insert the forks here ...

Page 16: ...ge During periods of non use the following guidelines are recommended for storage Storage Preparation 1 If the UPS has a battery backup power up the UPS and allow it to operate with no load for 24 hours to fully charge the batteries 2 Stop the UPS 3 Place the UPS Main Circuit Breaker switch in the OFF position Storage Conditions For best results store the UPS in the original shipping container and...

Page 17: ...ED CLEARANCE around the UPS Inadequate space around the UPS makes it difficult to perform maintenance inspections will lead to insufficient ventilation and or cause malfunctions Install anchor bolts to secure the UPS to the installation floor The UPS may fall during an earthquake if the anchor bolts are not installed and secured Only factory authorized personnel should relocate modify or replace p...

Page 18: ... of the correct voltage to the input terminals of the UPS NOTE Ensure the input phasing is connected in clockwise rotation CW UPS internal circuitry is designed to disable further UPS operation if the input phasing is installed in counter clockwise rotation CCW 4 Connect the output terminals of the UPS to the load refer to NEC Article 300 Wiring Methods and Article 310 Conductors For General Wirin...

Page 19: ...cause an electrical shock hazard Connecting to more than one ground may cause a ground loop See Chapter 9 UPS Wiring DO NOT force bend or pull wires DO NOT damage wire insulation DO NOT place heavy objects on top of UPS Observe the above precautions when making wire connections or handling the wires Failing to observe these precautions may damage the insulation of the wires or may cause a fire or ...

Page 20: ... ORANGE WARNING AREA TEXT COLOR ANSI BLACK TEXT AREA BACKGROUND COLOR ANSI WHITE TEXT AREA TEXT COLOR ANSI BLACK CORNER RADIUS VENDOR STANDARD WARNING AREA THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL CORPORATION AND SHALL NOT BE REPRODUCED USED OR DISCLOSED TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED TITLE DRAWING NO ECN DATE BY DRAWN CHECKED APPROVED WARNING LABE...

Page 21: ...Manual The warning labels identified on the previous page are located on the front and interior of the UPS Their location is shown in Figures 6 2 6 3 FIGURE 6 2 EXTERNAL WARNING LABEL FIGURE 6 3 INTERNAL WARNING LABEL LOCATIONS B A D B C C B B ...

Page 22: ...emperature Minimum storage temperature 32 F 0 C Maximum storage temperature 104 F 40 C Relative Humidity The relative humidity must be between 30 and 90 and without condensation due to temperature changes Altitude This equipment is rated for installations up to 3240 ft 1000 m above sea level Consult with the factory to determine the derating factor for installations above 3240 ft 1000 m Dust Dust ...

Page 23: ... with motors that require a long starting time call Toshiba support for guidance in over sizing the UPS for lock rotor current 5 DO NOT insert metal objects or combustible materials in the ventilation slots of the UPS 6 DO NOT place hang or paste any objects on the exterior surfaces of the UPS 7 The capacitors in the UPS maintain a residual charge for a while after turning the UPS off The required...

Page 24: ...l have the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified Personnel shall 1 Have read the entire operation manual 2 Be trained and authorized to safely energize de energize ground lockout ...

Page 25: ... to secure the UPS to the installation floor The UPS may fall during an earthquake if the anchor bolts are not installed and secured DO NOT transport move store or place the UPS on its side Forces due to heavy components inside may damage the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT push or pull on...

Page 26: ...ge the UPS when using tools to remove packaging materials If provided DO NOT remove the plastic sheet cover until installation Do not remove the fan covers until UPS start up The fan covers should be removed by factory authorized personnel Packing materials should be disposed by the appropriate means Immediately report any abnormalities to Toshiba Customer Support Center or an authorized represent...

Page 27: ...anchor bolts There are 0 63 16 mm diameter holes provided in the UPS base See Figure 8 3 for the hole locations and dimensions for the specified UPS models Anchor Bolt 4 x 5 8 in 16 mm diam eter bolt holes 4 bolt holes Side View FIGURE 8 2 ANCHOR BOLT INSTALLATION DETAIL FIGURE 8 3 HOLE LOCATIONS DIMENSIONS ON BOTTOM OF UPS 30 50 kVA Back Front 4 x 0 63 in Dia 16 mm 19 0 in 483 mm 26 7 in 677 mm ...

Page 28: ...e landed on the left side of the conduit landing plate and power cabling conduit should be landed on the right side of the conduit landing plate FIGURE 8 4 TOP AND BOTTOM CABLE KNOCKOUT PLATES LOOKING DOWN Top Cable Access Port Bottom Cable Access Port Bottom Cable Access Port Top Cable Access Port 4 75 in 121 mm 2 67 in 67 mm 16 75 in 425 mm 24 in 609 mm 16 75 in 425 mm 20 0 in 559 mm 2 67 in 67 ...

Page 29: ...Panel Display 2 Locking Door Latch with op tional Lockout Tagout Hasp 3 Upper Deadfront 4 Middle Deadfront 5 Lower Deadfront 6 MCCB Primary Input Circuit Breaker 7 Optional Secondary Input Circuit Breaker 8 Optional Air filter 7 4 6 5 3 8 5 UPS Parts Identification The following table identifies the major components of the UPS 8 ...

Page 30: ... PCB 3 Inverter Board 17 AC Output Fuses 18 AC Input fuses 19 DC Bus Capacitor Bank 20 DC Power supply for PCB 9A Display Control Board 21 Primary Input Contactor 22 Optional Secondary Input Contactor 23 Output Contactor 24 TB1 with Primary Input Out put and Backup DC Supply Box Lugs 25 Optional TB2 with Second ary Input Power Box Lugs 26 TB3 Side Wall Mounted Terminals for Battery Cabinet Breaker...

Page 31: ...transformer MBS Maintenance Bypass Switch and Battery Cabinet FIGURE 9 1 4300 SINGLE INPUT ONE LINE DIAGRAM AC DC Converter DC AC Inverter 4300 UPS Single Input Config Bypass Thyristor MCCB AC Input 3Φ 4W AC Output 3Φ 4W Input Contactor Output Contactor DC DC Converter Ground Wire Fuse Fuse SYNC Fuse EMI Filter EMI Filter AC DC Converter DC AC Inverter 4300 UPS Dual Input Config Bypass Thyristor M...

Page 32: ...put Contactor Output Contactor UPS Output Isolation Battery Breaker 1 DC DC Converter Ground Wire 4300 Batt Cabinet Optional Battery Breaker 2 Fuse Fuse SYNC 4300 Auxiliary Transformer Cabinet Optional CB1 CB2 CB3 Output Trans former T2 T1 Input Trans former 208V Wye 208V Wye Fuse FIGURE 9 3 ONE LINE DIAGRAM OF 4300 UPS WITH OPTIONAL MATCHING 4300 MBS 4300 BATTERY CABINET AND 4300 TRANSFORMER CABI...

Page 33: ...NING TORQUE FOR UPS Block Number Cable Size Min Max 75 C Copper Wire in Conduit Tightening Torque 2 Terminal Lug Capacity 30 kVA 50 kVA AC Input U V W 6 AWG 250 kcmil 1 0 AWG 4 0 AWG 275 in lb 31 N m AC Input Neutral 2 1 0 AWG 500 kcmil 250 kcmil 500 kcmil 375 in lb 42 N m AC Input U V W 6 AWG 250 kcmil 1 0 AWG 4 0 AWG 275 in lb 31 N m AC Input Neutral 2 1 0 AWG 500 kcmil 250 kcmil 500 kcmil 375 i...

Page 34: ...DC 250 A 9 5 Grounding Wire WARNING Be sure to ground the UPS as specified Using the UPS without a proper ground will deteriorate the insulation cause leakage of currents and electric shock The resistance to ground should be less than or equal to 10 ohms The earth grounding bus is located inside at the bottom front of the unit See Section 8 5 Parts identification Use a AWG 2 or 38 mm2 or larger ca...

Page 35: ...assignment for each signal MAXIMUM CURRENT CARRYING CAPACITY OF THE SWITCH DB9 MALE CONNECTOR OUTLINE FACING CONNECTOR Voltage Current 30 Vdc peak 70 mA peak 30 V rms 42 Vac peak 50 mA rms 70 mA peak NOTE Pin switches are shown in their inactive states For example if battery voltage is low pin 7 will be connected to pin 5 Pin number 3 is not used TABLE 10 1 COMMUNICATION INTERFACE 1 2 4 5 System C...

Page 36: ...n LAN shutdown is treated as a restart after battery shutdown The restart of the LAN will be determined by the Restart After Battery Shutdown timer Connect only the UPS stop signal to the external contact interface for automatic processing so that the UPS output will not be turned off by mistake If the computer is started restarted within 10 minutes after the recovery from a power failure the powe...

Page 37: ...communication interface for the UPS When installed the UPS can be managed remotely using the common SNMP and HTTP web based network protocols The following diagram shows the flow of the Network Management Station 10 5 Optional Kickplate Installation See Appendix B Optional Kickplate Installation instructions NETWORK ETHERNET BACKBONE NETWORK MANAGEMENT STATION OR PC WITH WEB BROWSER REMOTEYE III N...

Page 38: ...From 20 to 100 over 5 seconds Inrush Current Less than 8X rated current under synchronous operation Current Limit 115 Max current Input THD Current 3 100 Load Battery DC Link DC Nominal Voltage 288 V Float Charge 324 VDC 2 Ripple Voltage 0 5 rms Charging Current 11 5 A DC AC Efficiency 91 4 OUTPUT Rated Voltage 208 120 V Rated Current 83A 139A Rated Power Factor 0 9 PF Output Cables Required 3 Pha...

Page 39: ... RH non condensing Altitude to 6600 ft 2000 m without derating 2 Color O Brien Black Textured Features Standard RS 232 for remote monitoring Optional Secondary input terminals RemotEye III internet monitoring Line up and match Battery Cabinet Transformer Cabinet Maintenance Bypass Cabinet Standards UL 1778 cUL NEC ISO9001 ISO14001 ANSI C62 41 IEEE 587 NEMA PE1 1993 Warranty See Toshiba Warranty Po...

Page 40: ...nder balanced linear loads 2 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 3 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 4 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 C 11 2 Typical Efficiency v...

Page 41: ...raphic display panel Press the reset button for at least 2 seconds to reset the display The display may not respond if the button press is too short FIGURE 12 1 UPS DISPLAY PANEL NOTICE Touch Screen Display and Control Panel Bypass On Line Switch Display Reset Button EPO Emergency Power Off Switch AC Input Warning Indicators On Line Fault Touch Screen Display ...

Page 42: ...mode Green OFF UPS in Bypass of Shutdown mode Red ON One or more faults occurred See Records Faults for details Red OFF No fault occurred Warning Amber ON Service Call needed Amber Flashing One or more Warnings occurred Amber OFF No Warning occurred A C Input Green ON Input or Bypass voltage is within specified range Green Flashing Input or Bypass voltage is over specified range Green OFF Input or...

Page 43: ...tdown of the UPS AC output and battery circuits The EPO function is initiated by pressing the switch to the closed shutdown position The effect of using the EPO switch is the same whether the UPS is in the AC Input Mode Battery Backup Mode or the Bypass Mode See EMERGENCY OFF screen The following figure shows the UPS condition after application of the EPO switch Use the Start up Procedure for rest...

Page 44: ... Interface Status Switches push button icon changes to reflect current status 2 Header Bar Displays system load status and time 3 Menu TABS Top level menu Touch a Tab to activate the display mode 3a Data display area 3b Update Displays current status and operation hints 4 Footer Bar Displays Faults Warnings and UPS Operating Mode FIGURE 12 3 TOUCHSCREEN DISPLAY COMPONENTS INITIAL MAIN DISPLAY 2 3 ...

Page 45: ...few seconds 3 System Time Current time in AM PM format FIGURE 12 4 HEADER BAR DISPLAY COMPONENTS 12 6 Footer Bar The Footer Bar on the graphic display panel displays three system parameters Footer Bar Components No Function 1 Fault Displays last fault sensed by UPS A Fault causes the UPS to switch to bypass and it will not automatically reset 2 Warning Displays last warning sensed by UPS Multiple ...

Page 46: ... Go To Next Page 7 Go To Last Page 8 Parameter Type Input Output Communication DC and Pages of Data Quick Access Toolbar 9 Security Level USR ADM 10 Warning Buzzer Switch Status press for ON press again for OFF 11 Touchscreen Enable Disable 12 Quick View Selector press for Quick View press again for Normal View FIGURE 12 6 TOUCHSCREEN CONTROLS 12 7 Quick Access Toolbar 10 5 4 8 3 7 6 11 12 9 1 2 ...

Page 47: ... Access levels are USR ADM Warning Buzzer mute Press to silence buzzer Buzzer will sound again at next fault event To silence buzzer for all fault events set to Disable Touch Screen ON OFF button Press to toggle between ON and OFF ON enables all touchscreen active areas OFF disables all touchscreen areas except the TOUCH button Quick View On Off Selector Press to toggle between Normal view and Qui...

Page 48: ...low immediate control of important functions Menu Tabs allow access to varying degrees of detailed information concerning the UPS operation performance and parameters The degree of information available is determined by the Security mode which can be changed pressing the top Quick Access Toolbar button and entering the appropriate password Tab Buttons MAIN MONITOR INPUT DC BYP OUTPUT BATT ID CTL C...

Page 49: ... is accepted the display will show Successful Press QUIT to return to the Main display and the Security button will display the ADM security level If the password is not accepted the screen will return to the Main display and the Security button will display the USR level 12 10 Toolbar Buzzer ON OFF The UPS Buzzer sounds when a fault occurs or when the UPS switched to backup mode The Toolbar allow...

Page 50: ...n Button will display Q VIEW OFF TABLE 12 3 QUICK VIEW DISPLAY No Description 1 Displays Vin Vout and Vbyp for all three phases 2 Changes voltage display mode Press repeatedly to display sequentially the voltage as Line to Line LL Line to Neutral LN and Voltage as a of rated Voltage The highlighted icon indicates the voltage display mode 3 Displays output current for all three phases 4 Changes cur...

Page 51: ...n tab displays the UPS Serial Number and Typeform Main Tab Components No Function 1 Serial Number UPS Serial Number 2 Typeform UPS typeform 3 Information Bar Randomly displays status helpful hints acronym definitions every two seconds FIGURE 12 10 MAIN TAB COMPONENTS 1 2 3 ...

Page 52: ...active and 1 reserved for future use The middle of the display contains five buttons arranged in a diagram representing the functional model of the UPS The lines connecting the mimic buttons represent the power flow from input to output A thin line indicates no current flow and a thick or bold line indicates current flow See the Mimic Display current Flow Indicator illustration on the following pa...

Page 53: ...he power flow through or around the UPS There are four possible modes the UPS operates in Off Bypass On Line and Backup The figure below illustrates the display for each of these modes FIGURE 12 12 MIMIC DISPLAY CURRENT FLOW INDICATOR Mode OFF Mode Bypass Mode On line Mode Backup ...

Page 54: ...y level Param Prefix Parameter Category 0 UPS Identification Serial number Start up Date software version 1 Input line line and line neutral V I values V I percent of rated value and frequency 2 Output line line and line neutral V I values V I percent of rated value and frequency 3 Bypass line line and line neutral V I values V I percent of rated value and frequency 4 DC Bus Voltage DC Under Volta...

Page 55: ...ve the selections or QUIT to leave the cur rent value unchanged Example 1 Alpha numeric display TABLE 12 4 TOUCHSCREEN KEYPAD IDENTIFICATION Button Action Clear Delete all characters on input line Space Space bar Recall Restores previous entered value Move cursor one space left or right DEL Delete character to right of cursor BS Back Space Delete character to left of cursor ABC Set Keypad to capit...

Page 56: ...b 2 Press the DISP EX 800 button 3 Press the entry Cali to begin the calibration routine 4 Follow the directions on the display to press the at each location it flashes on the display To exit the calibration routine press QUIT at any time See Fig 2 10 A B 5 After the touchscreen has been recalibrated the display will indicate that the calibration routine has passed Press Quit to return to the main...

Page 57: ...ds before overwrite Backup Every time the UPS switches to and from backup the time and date are recorded 16 records before overwrite Fault Every time a fault occurs the date time and fault is recorded 16 records before overwrite Auto Page in Record and Help Pressing will cause the records to auto page every 2 seconds The button will alternately blink in black on white white on black while in Auto ...

Page 58: ...acronym and accompanying definition is displayed on a single page The navigation bar has an additional button in Record and Help called Auto Page Pressing Auto Page will cause the records to auto page every 2 seconds The button will alternately blink in black on white white on black while in Auto Page mode Press the button again to exit Auto Page mode FIGURE 12 16 HELP CATEGORIES ...

Page 59: ...ne to Line Voltage AB Voltage AB V R R þ 1 02 Input Line to Line Voltage BC Voltage BC V R R þ 1 03 Input Line to Line Voltage CA Voltage CA V R R þ 1 04 Input Line to Neutral Voltage AN Voltage AN V R R þ 1 05 Input Line to Neutral Voltage BN Voltage BN V R R þ 1 06 Input Line to Neutral Voltage CN Voltage CN V R R þ 1 07 Input Phase Current A Current A A R R þ 1 10 Input Frequency A Freq A dHz R...

Page 60: ...ut Phase Current A Current A A R R þ 2 08 Output Phase Current B Current B A R R þ 2 09 Output Phase Current C Current C A R R þ 2 10 Output Frequency A Freq A dHz R R 600 for 60 0 Hz 500 for 50 0 Hz UPS will send you one decimal point and format it according to decimal points þ 2 11 Output Frequency B Freq B dHz R R 600 for 60 0 Hz 500 for 50 0 Hz UPS will send you one decimal point and format it...

Page 61: ...V R R þ 3 06 Bypass Line to Neutral Voltage CN Voltage CN V R R þ 3 10 Bypass Frequency A Freq A dHz R R 600 for 60 0 Hz 500 for 50 0 Hz UPS will send you one decimal point and format it according to decimal points þ 3 11 Bypass Frequency B Freq B dHz R R 600 for 60 0 Hz 500 for 50 0 Hz UPS will send you one decimal point and format it according to decimal points þ 3 12 Bypass Frequency C Freq C d...

Page 62: ...R R W þ 5 29 Battery Test at Startup Batt Test startup R R W þ 5 30 Equalized Power Failure Duration PFail Dur Equal Sec R W þ 5 31 Number of Batteies in Series No Batt Series R R W þ 5 32 Number of Batteries in Parallel No Batt Paral R R W þ 5 33 Rated Ampere Hour Rated AHr R R W þ 5 34 Battery Pack s C Rate C Rate R W ý 5 35 Battery Installed Date Batt Ins Date R R W þ 6 04 UPS Date UPS Date R R...

Page 63: ... ý 6 41 Inverter Start Inverter Start R R W þ 6 42 Remote Switch Remote Bypass Switch R W þ 6 67 Auto Transfer AutoXfer R R W 255 or 1 Enable 0 Disabled þ 7 01 System Operation Time System Op Time Sec R R þ 7 02 Inverter Op Time Inverter Op Time Sec R R þ 7 23 Total Backups Total Backups R R þ 7 25 Total Faults Total Faults R R þ 7 27 Total Operations Total Operations R R þ 8 01 Display Firmware V...

Page 64: ...ne Duration UI Tone Duration mS R W R W ý 8 50 RemotEye Installation Date REye Ins Dat R W R W YYYYMMDD Note Only RemoteEye III can write Others read only þ 8 51 RemotEye Version REye Ver R W R W Note Only RemoteEye III can write Others read only þ 8 52 RemotEye IP Address REye IP R W R W Ex 10 128 33 5 Cfg Of RE parms can be done via re comm port Note Only RemoteEye III can write Others read only...

Page 65: ...e COV Charger Overvoltage Charger overvoltage condition occurred Contact the nearest Toshiba authorized representative for service DCOC DC Bus Overcurrent DC overcur rent condition occurred UPS is possibly faulty Check the UPS operation conditions at time of fault Not advisable to restart the UPS Call for service DCOV DC Bus Overvoltage DC over voltage condition occurred UPS is possible faulty inp...

Page 66: ...N Asynchronous mode Input and output frequency are different Bypass is disabled No Action Needed BLFEND Battery Lifetime End Batteries at end of life Have batteries replaced immediately BLFNE Battery Lifetime Near End Bat teries are nearing the end of their expected lifetime Contact the nearest Toshiba authorized representa tive to arrange for battery replacement BMCCBO Battery MCCB is OFF Backup ...

Page 67: ...he nearest Toshiba authorized representa tive for service RO2EEER ROM to EE error Contact the nearest Toshiba authorized representa tive for service SOH System overheat Contact the nearest Toshiba authorized representa tive for service SRV 232ER RS 232 service port error Contact the nearest Toshiba authorized representa tive for service STFAIL System test failed Contact the nearest Toshiba authori...

Page 68: ...es and their meaning TABLE 12 8 SYSTEM STATUS MESSAGES Display Meaning Action ARTEN Auto Retransfer Enable No action needed BYP Bypass mode Power is supplied by UPS input No action needed BYPEN Bypass Enable No action needed DEFCAL Touchscreen is using default values instead of cali brated values No action needed DLYSTRTUP Delay Start UPS is counting down prior to startup No action needed EE1ST EE...

Page 69: ...o action needed OUT50HZ UPS set for 50 Hz Output No action needed PFAIL Input power failure No action needed PRCHRG Protective charging No action needed RMRUN Remote Run command issued No action needed RMTSD Remote shutdown occurred One or more warnings occurred Check the Warnings field for details Disconnect LAN signal to reset RMTSWEN Remote switch control enable No action needed SYN Synchronous...

Page 70: ...ed after installation use the touchscreen to enter the current time and date 1 Start the UPS as described in 13 2 steps 1 5 2 Enter the System Date Press the Setup tab Press System Date in the Data Display Area Enter the date in the following format Www Mmm DD YYYY Www is the three character day of the week Mon Tue Wed Mmm is the three character Month Jan Feb Mar DD is the two digit day of the mon...

Page 71: ...nput breaker on before operating the connected load Using the UPS without charging the battery shortens the battery backup operation time which may result in the loss of data in case of a power failure 4 Switch the Bypass On Line knob to On Line to begin UPS operation 5 Press the Quick View button on the Quick Access Toolbar and verify the UPS has input output power If the UPS has backup batteries...

Page 72: ...graphically illustrates the battery discharge process from a full load condition Excessive discharge will cause the UPS battery voltage to drop The chart shown below lists the voltage level at which each UPS low voltage alarm will sound and at what level the low voltage condition will cause the unit to automatically shut down UPS Capacity 30 kVA 50 kVA Nominal voltage Vnom 288 Vdc 288 Vdc Alarm vo...

Page 73: ...ng at maximum current limited by charger Vmin is minimum voltage at which the UPS will shut down power to the load Period 2 Charging rate drops as battery voltage increases Period 3 Battery cells are at maximum voltage UPS continues to provide a trickle charge to keep the batteries a maximum charge capacity BATTERY CHARGE VOLTAGE CURRENT VOLTAGE CHARGING CURRENT ICHARGE VMAX VMIN DISCHARGE SHUT OF...

Page 74: ...ltage 90 Normal BLFN Battery Life Pre alarm Batt expires in 6 mo BLFE Battery Life End CHRGOV Charger Over Voltage BTSTFL Battery Test Fail BOH Battery Overheat AOH Ambient Overheat CLMT Current Limit DCER Display Disconnected BDEPL Battery Depletion Touching Effective Item on Touchscreen The buzzer can be silenced most easily by pressing the Buzzer Silent button on the Quack Access Toolbar Altern...

Page 75: ...d be installed in the relative order shown below Contact the factory for full specifications FIGURE 14 1 OPTIONAL ANCILLARY SUPPORT CABINETS 14 2 4300 Options The 4300 has the following option available Air Filter Kit Replacement air filter for the 4300 front door filter Kick Plate Set Easily installed kick plates that match the color and texture of the UPS exterior See Appendix B Contact the fact...

Page 76: ... 7 in 779 mm 30 7 in 779 mm Electrical Conduit Knock out Data TABLE 15 2 CONDUIT KNOCKOUT DIMENSIONS CABLE ACCESS OPENING SIZES 30 50KVA Left Right Side 6 in 152 mm x 9 in 229 mm Top 4 75 in 121 mm x 16 5 in 419 mm Bottom 4 75 in 121 mm x 16 5 in 419 mm Unit and Shipping Weights TABLE 15 3 UNIT AND SHIPPING WEIGHTS Model Unit Weight Shipping Weight Pounds Kilograms Pounds Kilograms 30 kVA 788 357 ...

Page 77: ...69 4300 Series Installation and Operation Manual FIGURE 15 1 4300 30 KVA PHYSICAL DIMENSIONS ...

Page 78: ...70 4300 Series Installation and Operation Manual FIGURE 15 2 4300 50 KVA PHYSICAL DIMENSIONS ...

Page 79: ...battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal 8 Maximum battery discharge current based on lowest permissible discharge voltage of 1 6 VPC 9 DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current 10 Sizing calculations based on the following assumptions Not more than 6 current carrying conductors installed in steel conduit in amb...

Page 80: ...tral Suggested Maximum Feeder Length For Min Wire Size in Steel Conduit kVA PF Amps Feet AWG or kcmil at 75º C Temp Rating Feet 30 0 99 83 110 A 1 0 250 kcmil 380 50 0 99 139 175 A 4 0 500 kcmil 380 Battery Input 288VDC Nominal Battery Capacity Required for Full Load Output Maximum Discharge at Full Load Output Suggested External Feeder Breaker Suggested Minimum Feeder Wire Size Per Phase Suggeste...

Page 81: ... there is no upside down Tools Required None The kick plates consist of the F B panels that magnetically latch to the welded base of the 4300 Series cabi nets and a second pair sides that magnetically latch to the F B plates Installing 4310 30 50 KP A NOTE Due to variations within manufacturing specifications the spacing on the base channels may be slightly more or less than the separation between...

Page 82: ...slots Insert the side plate tabs into the F B kick plate slots on the floor in front of the UPS and then slide the right edge out until the pair of front slots at each end of the plate are visible See Figure B3 4 1 Carefully slide the F B kick plate forward until the Side plate tabs are inserted in the F B kick plate slots NOTE This is a snug fit 4 2 Slide the right side of the F B kick plate forw...

Page 83: ... nearly flush with the front Figure B4 The side kick plate will be inset about a quarter inch from the vertical side plane Figure B5 and the back F B kick plate will extend out about a quarter inch beyond the vertical back plane of the UPS Figure B6 Figure B4 Front Kick Plate Figure B5 Side Kick Plate Figure B6 Back Kick Plate ...

Page 84: ...ay be slightly greater of less than the separation between the magnetic latches of the kick plates To correct this the installer should bend the magnetic latch support tab slightly to ensure a snug fit to the base channels STEP 1 Move Side Plates to outer most C channel base Move the Side kick plates to the the outer sides of the assem bled 4300 Series units See Figure 7 8 STEP 2 Install the F B P...

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Page 86: ...INDUSTRIAL DIVISION 13131 West Little York Road Houston Texas 77041 Tel 713 466 0277 Fax 713 466 8773 US 800 231 1412 Canada 800 872 2192 Mexico 01 800 527 1204 www Toshiba com ind Printed in the U S A ...

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