Toro Greensmaster 3150 04358 Operator'S Manual Download

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Form No. 3398-668 Rev A

Greensmaster

3150 2-Wheel

Drive Traction Unit

Model No. 04358—Serial No. 316000001 and Up

*3398-668* A

Summary of Contents for Greensmaster 3150 04358

Page 1: ...Form No 3398 668 Rev A Greensmaster 3150 2 Wheel Drive Traction Unit Model No 04358 Serial No 316000001 and Up Register at www Toro com Original Instructions EN 3398 668 A ...

Page 2: ... for cutting brush mowing grass and other growth alongside highways or for agricultural uses Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Toro directly at www Toro com for product and accessory information help finding a dealer or to...

Page 3: ...Mowing 28 Transporting the Machine 28 Loading the Machine 29 Towing the Machine 29 Maintenance 30 Recommended Maintenance Schedule s 30 Daily Maintenance Checklist 31 Service Interval Chart 32 Premaintenance Procedures 32 Removing the Seat Assembly 32 Jacking the Machine 32 Lubrication 33 Greasing the Machine 33 Engine Maintenance 35 Servicing the Air Cleaner 35 Changing the Engine Oil and Filter ...

Page 4: ... Do not operate the engine in a confined space where dangerous carbon monoxide and other exhaust gasses can collect Operate the machine only in good light keeping away from holes and hidden hazards Be sure all drives are in neutral and parking brake is engaged before starting engine Start engine only from the operator s position Use seat belts if provided Slow down and use extra care on hillsides ...

Page 5: ...he machine Do not store fuel near flames or drain the fuel tank indoors Never allow untrained personnel to service the machine Use jack stands to support components when required Carefully release pressure from components with stored energy Disconnect the battery and remove the spark plug wire s before making any repairs Disconnect the negative terminal first and the positive last Connect the posi...

Page 6: ...ays back slowly straight down the slope When a person or animal appears unexpectedly in or near the mowing area stop mowing Careless operation combined with terrain angles ricochets or improperly positioned guards can lead to thrown object injuries Do not resume mowing until the area is cleared Maintenance and Storage Ensure that all hydraulic line connectors are tight and that all hydraulic hoses...

Page 7: ...nty Value K of 1 dBA Sound pressure level was determined according to the procedures outlined in EN ISO 5395 2013 Vibration Level Hand Arm Measured vibration level for right hand 0 97 m s2 Measured vibration level for left hand 1 11 m s2 Uncertainty Value K 0 5 m s2 Measured values were determined according to the procedures outlined in EN ISO 5395 2013 Whole Body Measured vibration level 0 40 m s...

Page 8: ...0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ...

Page 9: ...l 133 2338 1 Warning read the Operator s Manual do not operate this machine unless you are trained 4 Tipping hazard slow machine before turning do not turn at high speeds 2 Warning wear hearing protection 5 Thrown object hazard keep bystanders a safe distance from the machine 3 Cutting dismemberment hazard of hand or foot mower blade stay away from moving parts keep all guards and shields in place...

Page 10: ... servicing or performing maintenance 2 Cutting dismemberment hazard hand or foot stop the engine and wait for moving parts to stop Battery Symbols Some or all of these symbols are on your battery 1 Explosion hazard 6 Keep bystanders a safe distance from the battery 2 No fire open flame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical...

Page 11: ...gage the reels 4 On 2 Raise and disengage the reels 5 Engine start 3 Engine stop 115 8226 1 Tipping hazard read the Operator s manual always wear a seat belt when operating do not remove the rollover protection system ROPS 11 ...

Page 12: ...1645 purchase separately if you have a 3 Wheel Drive Kit installed 1 Add the rear ballast and weight kit Warning decal Part No 133 2339 1 6 Production year decal 1 Install EU decals if required 7 CE Guard Kit Model 04440 purchase separately 1 Install the CE guard kit if required 8 No parts required Reduce the tire pressure 9 No parts required Burnish the brakes Media and Additional Parts Descripti...

Page 13: ...o 4 A battery charger to the battery posts Charge the battery for at least 2 hours at 4 A or for at least 4 hours at 2 A until the specific gravity is 1 250 or higher and the temperature is at least 16 C 60 F with all cells gassing freely WARNING Charging the battery produces gasses that can explode Never smoke near the battery and keep sparks and flames away from the battery Important If you do n...

Page 14: ...ting in personal injury When removing or installing the battery do not allow the battery terminals to touch any metal parts of the tractor Do not allow metal tools to short between the battery terminals and metal parts of the tractor Figure 5 1 Negative 3 Battery clamp 2 Positive 4 Wing nut 3 Connect the black ground cable from the engine base to the negative post of the battery Secure it with a c...

Page 15: ...ion as illustrated in Figure 6 Note Torque the fasteners to 91 to 115 N m 67 to 85 ft lb WARNING Failure to wear the seat belt while operating the vehicle can result in you being thrown from the seat and crushed during a rollover accident Always use the seat belt Figure 6 1 Jack pad 4 Washer 2 Bolt 1 2 x 1 75 inch 5 Roll bar 3 Bolt 1 2 x 1 5 inch 6 Seat belt 4 Installing the Cutting Units For Mode...

Page 16: ... causing the lift roller to come off of the lift arm while in the mowing operation Ensure that the basket lip is equidistant from the reel blades all across each reel If the basket is too close to the reel it is possible for the reel to contact the basket when the cutting unit is raised off or lowered to the ground 5 Align the sockets in the ball joints so the open side of the socket is centered t...

Page 17: ...Only Parts needed for this procedure 1 Warning decal Part No 133 2339 1 Production year decal Procedure If this machine will be used in the EU affix the warning decal Part No 133 2339 over the warning decal Part No 133 2338 Apply the production year decal next to the regulatory decal 7 Installing the CE Guard Kit EU Only Parts needed for this procedure 1 CE Guard Kit Model 04440 purchase separatel...

Page 18: ...rd Figure 12 Figure 12 Throttle Lever The throttle lever Figure 13 gives the operator the ability to control the speed of the engine Moving the throttle lever toward the FAST position increases the engine speed moving the throttle lever toward the SLOW position will decrease the engine speed but will not stop the engine Figure 13 1 Throttle lever 4 Leak detector test switch 2 Choke control 5 Hour ...

Page 19: ...on no damage will result REAR position neutral and backlapping MIDDLE position used for mowing operation FRONT position used for transport operation Ignition Switch Insert the key into the ignition switch Figure 15 and turn it clockwise as far as possible to the START position to start the engine Release the key as soon as the engine starts the key will move to the ON position Turn the key counter...

Page 20: ...Net Weight dry 493 kg 1 087 lb Width of Cut 150 cm 59 inches Wheel Tread 126 cm 49 1 2 inches Wheel Base 119 cm 46 7 8 inches Mow Speed adjustable 3 to 8 km h 2 to 5 mph approximately Transport Speed 13 km h 8 0 mph approximately Reverse Speed 4 km h 2 5 mph Reel Speed at 2 850 rpm engine speed 1 845 rpm approximately Attachments Accessories A selection of Toro approved attachments and accessories...

Page 21: ...chine on a level surface and stop the engine Wait a few minutes before checking the oil 2 Pull the dipstick out and wipe it with a clean rag Push the dipstick into the tube and make sure it is seated fully Figure 21 G017134 1 2 Figure 21 1 Filler cap 2 Dipstick 3 Pull the dipstick out of the tube and check the oil level 4 If the oil level is low remove the filler cap from the valve cover and pour ...

Page 22: ...r trailer from a portable container rather than from a gasoline dispenser nozzle If you must use a gasoline dispenser nozzle keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete 1 Clean around the fuel tank cap and remove it Figure 22 Figure 22 1 Fuel tank cap 2 Add unleaded regular gasoline to the fuel tank until the level is 25 mm 1...

Page 23: ...ht window the oil level is sufficient 3 If the oil level is below the bottom mark in the sight window remove the cap from the hydraulic fluid tank and slowly fill the tank with the appropriate high quality hydraulic fluid until the level is between the 2 marks on the sight window Important To prevent system contamination clean the top of the hydraulic fluid containers before puncturing them Ensure...

Page 24: ...tion to perform properly Checking the Safety Interlock System CAUTION If the safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury Do not tamper with the interlock switches Check the operation of the interlock switches daily and replace any damaged switches before operating the machine The purpose of the safety interlock system is to p...

Page 25: ... operation will cause the oil to transfer into the auxiliary oil reservoir The oil is allowed to return to the main tank when the ignition switch is turned off Figure 24 Before Starting oil cold 1 Filler cap 5 Solenoid return valve open 2 Filler neck 6 Float raised switch open 3 Overflow tube 7 No sound 4 Sight window 8 Fluid level cold Figure 25 Normal Operation oil warm 1 Solenoid return valve c...

Page 26: ...lse alarms due to oil contraction may be caused by extended idling of the machine after normal operation A false alarm may also occur if you work the machine at a reduced workload after an extended period of a heavier workload To avoid false alarms turn the machine off rather than idling for extended periods Setting the Reel Speed To achieve a consistent high quality of cut and a uniform after cut...

Page 27: ...mize the cleanup mowing operation 4 Overlap a minimal amount with the previous cut on return passes Note To assist in maintaining a straight line across the green and keep the machine an equal distance from the edge of the previous cut establish an imaginary sight line approximately 1 8 to 3 m 6 to 10 ft ahead of the machine to the edge of the uncut portion of the green Figure 30 and Figure 31 Som...

Page 28: ...ulic system brakes etc Inspecting and Cleaning after Mowing At the completion of the mowing operation thoroughly wash the machine with a garden hose without a nozzle so excessive water pressure will not cause contamination and damage to the seals and bearings After cleaning inspect the machine for possible hydraulic fluid leaks damage or wear to hydraulic and mechanical components and the cutting ...

Page 29: ...he machine Ensure that the ROPS will clear the top of an enclosed trailer Use only a single full width ramp do not use individual ramps for each side of the machine If individual ramps must be used use enough ramps to create an unbroken ramp surface wider than the machine Do not exceed a 15 degree angle between the ramp and the ground or between the ramp and the trailer or truck Avoid sudden accel...

Page 30: ...e the engine oil and filter After the first 50 hours Ensure that the battery hold down fasteners are tight Change the hydraulic filter Check the engine speed at idle and full throttle Before each use or daily Check the engine oil Check the hydraulic fluid level Check the safety interlock system Inspect and cleanup after mowing Check the hydraulic lines and hoses Every 50 hours Grease the machine I...

Page 31: ...he engine oil level Clean the engine air cooling fins Inspect the air filter pre cleaner Check any unusual engine noises Check the reel to bedknife adjustment Check the hydraulic hoses for damage Check for fluid leaks Check the tire pressure Check the height of cut adjustment Lubricate all grease fittings 1 Lubricate the mow lift and brake linkage Touch up damaged paint 1 Immediately after every w...

Page 32: ...od to the left side slide the seat forward and lift the seat out 5 Reverse the procedure to install the seat Note If you remove the seat assembly frequently you can replace the roll pin with an R key pin Part No 3290 467 Jacking the Machine CAUTION If the machine is not properly supported it could fall crushing you or others Before servicing support the machine with jack stands or blocks of wood B...

Page 33: ... as follows Rear roller hub assembly or if equipped with a 3 wheel drive kit rear wheel roller clutches and external ball bearing 1 Figure 37 Figure 37 Steering fork shaft 1 Figure 38 Steering cylinder rod end Figure 38 G017144 Figure 38 Lift arm pivot 3 and pivot hinge 3 Figure 39 Figure 39 Pull frame shaft and roller 12 Figure 40 Figure 40 Steering cylinder end Figure 41 Figure 41 33 ...

Page 34: ...Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or bushing 2 Pump grease into the bearing or bushing until the grease is visible Wipe up excess grease 3 Apply grease to the reel motor spline shaft and onto the lift arm when the cutting unit is removed for service 4 Apply a few drops of SAE 30 engine oil or spray lubricant WD 40 to all pivot points daily after clea...

Page 35: ...eeze it to remove dirt but do not twist it because the foam may tear B Dry it by wrapping it in a clean rag Squeeze the rag and foam element dry Important Do not twist the foam element when drying it Figure 47 1 Foam element 3 Wing nut 2 Paper element 5 When servicing the foam element check the condition of the paper element Clean it by gently tapping it on a flat surface or replace it if needed 6...

Page 36: ...osen the cable clamp screw securing the cable to the engine Figure 49 Figure 49 1 Throttle cable clamp screw 5 Choke cable clamp screw 2 Throttle cable 6 Choke cable 3 Swivel 7 Choke butterfly 4 Stop 2 Move the throttle lever forward to the FAST position 3 Pull firmly on the throttle cable until the back of the swivel contacts the stop Figure 49 4 Tighten the cable clamp screw and check the engine...

Page 37: ...o 50 rpm over the idle speed set in step 3 5 Move the throttle lever to the FAST position Bend the high speed spring anchor tang Figure 50 to attain a high speed of 2800 to 2900 rpm Replacing the Spark Plugs Service Interval Every 800 hours The recommended air gap is 0 76 mm 0 030 inch The correct spark plug to use is a Champion RC 14YC Note The spark plug usually lasts a long time however remove ...

Page 38: ... a cool place to prevent the battery from running down Check the electrolyte level every 50 operating hours or if machine is in storage every 30 days DANGER Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns Do not drink electrolyte and avoid contact with skin eyes or clothing Wear safety glasses to shield your eyes and rubber gloves to protect your hands F...

Page 39: ... and block the rear wheel 2 Start the engine move the throttle to the SLOW position and ensure that the front wheel that is off of the floor is not rotating 3 If the wheel is rotating shut off the engine and proceed as follows A Loosen both jam nuts securing the traction control cable to the bulkhead on the hydrostat Figure 54 Ensure that the jam nuts are loosened equally and sufficiently to allow...

Page 40: ... procedure Figure 55 1 Pedal stop 1 Put the functional control lever in the TRANSPORT position and loosen the locknut securing the pedal stop to the floor plate Figure 55 2 Tighten the pedal stop until it does not contact the traction pedal 3 Continue applying a light load on the transport pedal and adjust the pedal stop so it contacts the pedal rod and tighten the nuts Important Ensure that the t...

Page 41: ...cessary to achieve this setting E While moving forward in transport speed press the brake pedal both brakes should lock equally Adjust them if necessary Important Burnish the brakes annually refer to the 9 Burnishing the Brakes page 17 section Controls System Maintenance Adjusting the Cutting Unit Lift Drop The cutting unit lift drop circuit is equipped with a flow control valve Figure 58 This val...

Page 42: ... when compared to clean oil 1 Clean the area around the filter mounting area Figure 59 Place a drain pan under the filter and remove the filter Figure 59 1 Hydraulic filter Note If the oil is not going to be drained disconnect and plug the hydraulic line going to the filter 2 Fill the replacement filter with the appropriate hydraulic fluid lubricate the sealing gasket and hand turn it until the ga...

Page 43: ...nds and clothing away from the reels or other moving parts Never attempt to turn the reels by hand or foot while the engine is running 1 Position the machine on a level surface lower the cutting units shut off the engine and set the parking brake 2 Unlock and raise the seat to expose the controls 3 Make initial reel to bedknife adjustments appropriate for backlapping on all cutting units which are...

Page 44: ...ventive on bedknives and reel blades Grease and oil all lubrication points refer to Greasing the Machine page 33 2 Block up the wheels to remove any weight on the tires 3 Drain and replace the hydraulic fluid and filter and inspect the hydraulic lines and fittings Replace if necessary refer to Changing the Hydraulic Fluid and Filter page 42 and Checking the Hydraulic Lines and Hoses page 43 4 Drai...

Page 45: ...Notes 45 ...

Page 46: ...Notes 46 ...

Page 47: ...India 0091 44 2449 4387 Valtech Morocco 212 5 3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order to process your warranty claim and contact you in the event of a product recall we ask you to share certain personal information with us either directly ...

Page 48: ...not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will ma...

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