Toro 30528 Operator'S Manual Download

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Operator’s Manual

Original Instructions (EN)

Form No. 3352–529

Mid-Size Mower

ProLine Hydro 15 hp with 48in Side Discharge

Mower

Model No. 30528—Serial No. 250000001 and Up

Summary of Contents for 30528

Page 1: ...rator s Manual Original Instructions EN Register your product at www Toro com Form No 3352 529 Mid Size Mower ProLine Hydro 15 hp with 48in Side Discharge Mower Model No 30528 Serial No 250000001 and...

Page 2: ...4 Installing the Upper Handle 14 Connecting the Throttle Cable 15 Installing the Blade Control PTO Rod 15 Installing the Control Rods 15 Installing the Control Arm Rods 16 Page Installing the Speed Co...

Page 3: ...l information worthy of special attention Safety This machine meets or exceeds the B71 4 2004 specifications of the American National Standards Institute in effect at the time of production Note The a...

Page 4: ...emptying the catchers or unclogging the chute Stop equipment and inspect blades after striking objects or if an abnormal vibration occurs Make necessary repairs before resuming operations Keep hands...

Page 5: ...s of control and accidents which can result in severe injury or death All slopes and ramps require extra caution If you feel uneasy on a slope do not mow it DO Remove obstacles such as rocks tree limb...

Page 6: ...6...

Page 7: ...7 Slope Chart Fold along appropriate line Align this edge with a vertical surface Tree Building Fence post pole etc Example Compare slope with folded edge...

Page 8: ...8...

Page 9: ...o the operator and are located near any area of potential danger Replace any decal that is damaged or lost 1 403005 93 1122 1 523552 66 1340 95 2814 95 5537 1 Read the Operator s Manual for instructio...

Page 10: ...10 98 0776 98 5130 1 Warning read the Operator s Manual for instructions on torquing the blade bolt nut to 75 80 ft lb 102 106 N m 98 5954 99 3943 1 Engine 105 4109 105 4110 106 0699 106 2743...

Page 11: ...11 106 0829 1 Forward 2 Neutral 3 Reverse 4 Warning wear hearing protection 5 Fast 6 Continuous variable setting 7 Slow 8 Neutral...

Page 12: ...from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all...

Page 13: ...tie 1 4 4 4 4 Installing the upper handle and wire harness Hairpin cotter 1 Installing the blade control rod Clevis pin Hairpin cotter 2 2 Installing the control rods Washer Hairpin cotter 2 2 Instal...

Page 14: ...1 Upper handle 2 Rear frame bracket 3 Flange bolt 26 mm 4 Spring washer 5 Flange nut Important Install the flange bolts with the bolt head on the outside of the upper handle Refer to figure 3 2 Secur...

Page 15: ...2596 5 2 4 1 3 Figure 5 1 Wire Z bend 2 Speed control lever 3 Base plate 4 Alignment holes 1 4 in 6 mm 5 Cable clamp Installing the Blade Control PTO Rod 1 From outer side of bell crank insert end of...

Page 16: ...ring Fig 8 m 5400 4 2 1 3 5 Figure 8 1 Control rod 2 Idler bracket 3 Rod fitting 4 E ring 5 2 1 2 inch 64 mm from bottom Installing the Control Arm Rods 1 Insert control arm swivel thru hole in speed...

Page 17: ...el tank with 2 bolts 5 16 x 3 4 inch 2 lock washers 5 16 in and 2 washers 5 16 in Fig 13 1 2 3 5 4 6 3 m 6488 Figure 13 1 Bolt 5 8 x 7 8 inch 2 2 Lock washer 5 16 inch 2 3 Washer 5 16 inch 2 4 Stud 2...

Page 18: ...Clean area around cap and filler neck of hydraulic tank Fig 15 3 1 2 m 5615 4 Figure 15 1 Cap 2 Baffle 3 Cold fluid level full 4 Hot fluid level full 5 Remove cap from filler neck Look inside to check...

Page 19: ...is not in the Neutral position or the blade control PTO lever is engaged Blade control knob PTO Push pull knob is used in conjunction with OPC levers to drive mower blades Speed control lever This mac...

Page 20: ...ring over control shield bolt m 6473 1 2 Figure 19 1 Split ring 2 Control shield bolt After engine is started pull chain straight out from side of machine until ring can be removed from shield bolt S...

Page 21: ...cks and move them back Fig 21 Releasing the Neutral Lock 1 Squeeze the drive levers back 2 Place thumbs on the upper part of of locks and move them forward until in forward slot Fig 21 m 5388 3 1 2 5...

Page 22: ...ety Interlock System Test the safety interlock system before you use the machine each time If the safety system does not operate as described have an Authorized Service Dealer repair the safety system...

Page 23: ...rol lever into neutral 4 Stop the engine by pulling the throttle all the way back to stop Fig 20 5 Wait for all moving parts to stop before leaving the operating position and then set the parking brak...

Page 24: ...08 mm range for height of cut This can be achieved by adjusting blade spacers rear axle height and front caster spacers Use the Height of Cut chart on page 26 to select the combination required Adjust...

Page 25: ...can be used to help align the holes 8 Tighten all 4 bolts 9 Install drive wheels and lower the mower Adjusting the Caster Position 1 Using the Height of Cut Chart on page 26 adjust the caster spacers...

Page 26: ...1 7 8 inch 48 mm 2 1 8 inch 55 mm 2 3 8 inch 61 mm 2 5 8 inch 67 mm 2 7 8 inch 73 mm C 2 0 2 1 8 inch 55 mm 2 3 8 inch 61 mm 2 5 8 inch 67 mm 2 7 8 inch 73 mm 3 1 8 inch 79 mm C 2 1 2 1 4 inch 58 mm...

Page 27: ...r Deck Idler Pivot grease Pump Drive Idler Pivot grease Pump Control grease Tires check pressure Hydraulic Oil check 50 Hours Belts check for wear cracks 100 Hours Engine Oil change1 Engine clean outs...

Page 28: ...Servicing the Blades 1 Park the machine on a level surface and disengage the blade control PTO 2 Disengage the power take off PTO and turn the engine off 3 Wait for all moving parts to stop before lea...

Page 29: ...performance and continued safety conformance of the machine use genuine Toro replacement blades Replacement blades made by other manufacturers may result in non conformance with safety standards 1 Ho...

Page 30: ...off Remove the key 2 Clean around the air cleaner to prevent dirt from getting into the engine and causing damage Unscrew the cover nut and remove the air cleaner cover Fig 34 3 Remove the air cleane...

Page 31: ...acity w filter 64 ounce 1 9 l Viscosity See table below F 20 0 20 40 60 80 100 C 30 20 10 0 10 20 30 40 USE THESE SAE VISCOSITY OILS 32 5W 20 5W 30 10W 30 Checking the Engine Oil Level 1 Park the mach...

Page 32: ...refer to Changing the Engine Oil page 31 2 Remove the old filter and wipe the filter adapter Fig 39 gasket surface 3 Apply a thin coat of new oil to the rubber gasket on the replacement filter Fig 39...

Page 33: ...parking brake does not hold securely adjust it Checking the Parking Brake 1 Move the machine onto a level surface 2 Disengage the power take off PTO and stop the engine 3 Set the parking brake Note S...

Page 34: ...dequate cooling and correct engine speed and will reduce the possibility of overheating and mechanical damage to the engine Greasing and Lubricating the Machine Service Interval Specification Grease t...

Page 35: ...before leaving the operating position 4 Disconnect the spark plug wire s from the spark plug s 5 Close the fuel shut off valve in fuel line Fig 45 1 3 2 m 6474 Figure 45 1 Fuel shut off valve 2 Fuel...

Page 36: ...the top of reservoir baffle Important Use oil specified or equivalent Other fluids could cause system damage 12 Start engine and let run for about two minutes to purge air from the system Stop the eng...

Page 37: ...rs before operating Note Keep areas around hydraulic system clean from grass and debris build up Hydraulic fluid escaping under pressure can penetrate skin and cause injury If hydraulic fluid is injec...

Page 38: ...support machine and cause a serious injury Use jack stand when supporting machine Do not use hydraulic jacks Warning 1 Disengage the PTO and set the parking brake 2 Stop the engine and wait for all m...

Page 39: ...Adjusting bolt 4 Nut Adjusting the Hydro Control Linkages Engine must be running so control linkage adjustments can be performed Contact with moving parts or hot surfaces may cause personal injury Kee...

Page 40: ...re both springs are properly tightened on the speed control lever under the console especially the rear pivot spring Repeat the above adjustments if necessary Fig 52 m 5396 1 3 2 Figure 52 1 Speed con...

Page 41: ...is rotating fast Then adjust the rod in 1 2 turn increments 4 Release and engage neutral lock checking that the tire does not rotate Continue this process until the tire does not rotate 5 Place the ha...

Page 42: ...before leaving the operating position 3 Remove the knobs and the belt cover on the mower 4 Remove the idler pulley and the worn belt Fig 57 5 Install the new mower belt 6 Install the idler pulley 7 En...

Page 43: ...ip during heavy loads while cutting grass Over tensioning the belt will reduce the bearing life of the belt and the spindle 1 Disengage the PTO and set the parking brake 2 Stop the engine and wait for...

Page 44: ...e installing the bolt as shown in figure 62 3 Install bolt and nut Place the J hook end of spring around grass deflector Fig 62 Important The grass deflector must be able to lower down into position L...

Page 45: ...45 Hydraulic Diagram High Pressure Reverse Filter Front of Machine Hydraulic Tank High Pressure Reverse High Pressure Reverse High Pressure Forward CASE DRAIN HIGH PRESSURE CHARGE PUMP INLET...

Page 46: ...ffective when mixed with fresh gasoline and used at all times B Run the engine to distribute conditioned fuel through the fuel system 5 minutes C Stop the engine allow it to cool and drain the fuel ta...

Page 47: ...evel in crankcase is low 3 Add oil to crankcase 4 Cooling fins and air passages under engine blower housing are plugged 4 Remove obstruction from cooling fins and air passages 5 Spark plug is pitted f...

Page 48: ...ley is damaged 5 Contact Authorized Service Dealer 6 Blade spindle bent 6 Contact Authorized Service Dealer Uneven cutting height 1 Blade s not sharp 1 Sharpen blade s g g 2 Cutting blade s is are ben...

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Page 52: ...ered There is no other express warranty except for special emission system coverage on some products This express warranty does not cover the following Cost of regular maintenance service or parts suc...

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