Toro 07299TC Operator'S Manual Download

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Form No. 3382-400 Rev B

Workman

MDE Utility Machine

Model No. 07299—Serial No. 314000001 and Up

Model No. 07299TC—Serial No. 314000001 and Up

G015454

*3382-400* B

Summary of Contents for 07299TC

Page 1: ...rm No 3382 400 Rev B Workman MDE Utility Machine Model No 07299 Serial No 314000001 and Up Model No 07299TC Serial No 314000001 and Up G015454 Register at www Toro com Original Instructions EN 3382 400 B ...

Page 2: ...y You may contact Toro directly at www Toro com for product and accessory information help finding a dealer or to register your product Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the...

Page 3: ...hine 18 Understanding and Using the Battery System 18 Operating the Cargo Box 20 Breaking in a New Machine 22 Transporting the Machine 22 Towing the Machine 22 Towing a Machine 23 Maintenance 24 Recommended Maintenance Schedule s 24 Daily Maintenance Checklist 24 Premaintenance Procedures 25 Maintaining the Machine under Special Operating Conditions 25 Lifting the Machine 25 Accessing the Hood 26 ...

Page 4: ... cause drowsiness Do not drive the machine when you are tired Be sure to take occasional breaks It is very important that you stay alert at all times Become familiar with the controls and know how to stop the machine quickly Keep all shields safety devices and decals in place If a shield safety device or decal is malfunctioning illegible or damaged repair or replace it before operating the machine...

Page 5: ...or impact on your ability to stop and or turn Heavy loads and attachments make a machine harder to stop or turn The heavier the load the longer it takes to stop Refer to Loading the Cargo Box page 21 for more information Decrease the machine speed if the cargo box has been removed and there is no attachment on the machine The braking characteristics change and fast stops may cause the rear wheels ...

Page 6: ...ind the rear axle it will reduce the weight on the front wheels This may result in a loss of steering control or cause the machine to tip over on hills or bumpy terrain Use extra caution if the load exceeds the dimensions of the box and when handling off center loads that cannot be centered Keep loads balanced and secure to prevent them from shifting Always secure loads so that they do not shift I...

Page 7: ... batteries Turn the machine On Off switch to Off before connecting the charger to a power source Use only the battery charger supplied with the machine to charge the batteries Do not charge a damaged or frozen battery Always unplug the AC power cord from the power outlet before unplugging it from the machine charging receptacle to avoid sparks If during charging a battery gets hot begins emitting ...

Page 8: ...rn the power key on pull the choke lever out if needed and press the accelerator pedal 14 Forward 6 To stop the motor release the accelerator pedal set the parking brake turn the power key off and remove the power key 15 Reverse 7 Horn 16 Power Off 8 Headlights 17 Power On 9 Battery hour meter 104 7215 1 Warning read the Operator s Manual 2 Explosion hazard no fire open flames or smoking around ba...

Page 9: ... read the Operator s Manual for more information on batteries batteries contain lead do not discard disconnect the power cord from power source before driving vehicle 2 Explosion hazard no fire open flames or smoking avoid sparks 107 0257 1 Battery schematic 107 0356 1 Warning do not touch moving objects fan do not touch the hot surfaces read the Operator s Manual 99 7350 1 Maximum tongue weight i...

Page 10: ...zard 6 Keep bystanders a safe distance from the battery 2 No fire open flame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediately with water and get medical help fast 5 Read the Operator s Manual 10 Contains lead do not discard 1...

Page 11: ...hine Note Determine the left and right sides of the machine from the normal operating position 1 Installing the Steering Wheel Parts needed for this procedure 1 Steering wheel Procedure Note This procedure is only needed for Model No 07299TC 1 Release the tabs on the back of the steering wheel that hold the center cover in place and remove the cover 2 Remove the nut and washer from the steering sh...

Page 12: ... pad and install it onto the front inside face of the rear frame Figure 5 Note The pad should be approximately 6 mm 1 4 inch below the bottom edge of the upper set of cutout holes Figure 5 Figure 5 1 Battery pad 3 Upper cutout holes 2 Front inside face 4 Install the batteries Figure 6 Note Pay attention to the battery polarity when installing the new batteries Figure 6 WARNING Incorrect battery ca...

Page 13: ... the machine and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always ensure the battery polarity when making connections 10 Torque the nuts securing all battery cables to 13 5 to 21 N m 120 to 180 in lbs 11 Coat the battery terminals with Toro battery terminal protector 12 Ensure that the rubber covers on each battery cable are securely seated o...

Page 14: ... 200 100 120 G005241 Figure 7 1 Voltage selector 3 Switch 2 Voltage setting window 4 Voltages by switch position Note Always use the appropriate power cord for the power outlet of the country or region where charging will occur Contact your Authorized Toro Dealer to obtain the correct power cord if necessary 5 Reading the Manual and Viewing the Safety Video Parts needed for this procedure 1 Operat...

Page 15: ... of the machine Brake Pedal The brake pedal is used to apply service brakes to stop or slow the machine Figure 9 CAUTION Brakes can become worn or can be incorrectly adjusted resulting in personal injury If the brake pedal travels to within 25 mm 1 inch of the machine floor board the brakes must be adjusted or repaired Parking Brake The parking brake is between the seats Figure 9 Whenever you shut...

Page 16: ...e If the machine directional switch is moved to the Reverse position when the On Off switch is in the On position a buzzer will sound to warn the operator that the machine is set to move in the reverse direction Machine status Light The machine contains a computer that monitors the state of the machine electrical systems This computer communicates the status of the machine to you through the machi...

Page 17: ...ch Tongue weight 23 kg 50 lbs Maximum trailer weight 182 kg 400 lbs Heavy duty hitch Tongue weight 45 kg 100 lbs Maximum trailer weight 363 kg 800 lbs Overall width 150 cm 59 inches Overall length 304 cm 120 inches Ground clearance 25 cm 10 inches at the front with no load or operator 18 cm 7 inches at the rear with no load or operator Wheel base 211 cm 83 inches Wheel tread center line to center ...

Page 18: ... and rotate the key clockwise to the On position 3 Move the machine direction switch to the desired position Note If you move the directional switch to the Reverse position while the On Off switch is in the On position a buzzer sounds to warn you that the machine is set to move in the reverse direction 4 Release the parking brake 5 Slowly step on the accelerator pedal to drive the machine Stopping...

Page 19: ...ery life the coating on the lead plates begins to deteriorate causing the batteries to rapidly lose electric capacity Using the Battery System When your batteries are fully charged the battery meter will have 10 bars showing from left to right Figure 14 Figure 14 1 Battery hour meter 2 Charge indicator bars As you use the machine the bars will disappear as the electrical capacity of the batteries ...

Page 20: ... down and ensure that no one is leaning over the box or standing behind it when releasing the latches Remove all cargo from the box before lifting the box up to service the machine 1 Lift the latch lever that is at the either side near the forward corner of the cargo box and lift the box up Figure 17 2 Secure the cargo box by pulling the prop rod into the rear detent at end of the slot that is in ...

Page 21: ...e hinge areas for remaining material that is in the hinge area 5 Repeat steps 1 through 4 until the material is removed from the hinge area 6 Rotate the tailgate up and forward until the lock flanges of the tailgate are flush with the tailgate pocket in the cargo box Figure 18 Note Raise or lower the tailgate in order to align the lock flanges of the tailgate with the vertical openings between the...

Page 22: ... long distances a trailer should be used Make sure that the machine is secured to the trailer Refer to Figure 21 and Figure 22 for the location of the tie down points CAUTION Loose seats may fall off of the vehicle and trailer when transporting the machine and the seats may land on another vehicle or obstruct the roadway Remove the seats or make sure that the seats are securely fastened to the cou...

Page 23: ...cture or tires Always load a trailer with 60 of the cargo weight in the front of the trailer This places approximately 10 of the Gross Trailer Weight GTW on the tow hitch of the machine The maximum cargo load shall not exceed 362 kg 800 lb including the GTW For example if the GTW is 90 kg 200 lb then the maximum cargo load is 272 kg 600 lb To provide adequate braking and traction always load the c...

Page 24: ...k the transaxle oil level Inspect the brakes Every 200 hours Adjust the parking brake if needed Every 800 hours Change the transaxle oil Daily Maintenance Checklist Duplicate this page for routine use For the week of Maintenance Check Item Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the brake and parking brake and adjust as needed Check unusual operating noises Check the tire pr...

Page 25: ...s possible This will prevent any abrasive material from causing excessive wear Lifting the Machine Whenever the machine is run for routine maintenance and or motor diagnostics the rear wheels of the machine should be 25 mm 1 inch off the ground with the rear axle supported on jack stands DANGER The machine may be unstable when using a jack It could slip off the jack injuring anyone beneath it Do n...

Page 26: ... them more frequently when using the machine for heavy duty operations Grease Type Number 2 General Purpose Lithium Base Grease Adding Grease Service Interval Every 100 hours 1 Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or the bushing 2 Pump grease into the bearing or bushing 3 Wipe off any excess grease The grease fittings are located at the 4 tie rod ends F...

Page 27: ...6 hours to charge the batteries to full capacity Important Lead acid batteries do not develop a charge memory and do not need to be fully discharged before charging them Fully discharging the batteries may damage them Charge the batteries any time the machine is not in use WARNING Charging the battery produces gasses that can explode Never smoke near the batteries and keep sparks and flames away f...

Page 28: ...ck main negative lead running from the bank of batteries to the machine from the battery post Figure 29 Figure 29 3 Remove the long red main positive lead running from the bank of batteries to the machine from the battery post Figure 29 4 Disconnect all of the battery leads from the batteries 5 Remove the battery retainers located between the batteries 6 Remove all of the batteries and recycle the...

Page 29: ...gh time to for the bulbs to cool before replacing them Use care whenever handling the bulb CAUTION Any surface contamination can damage the headlight bulb and leading to its failure or explosion creating a serious safety hazard Head light lamps should be handled without touching the clear quartz either by using a clean paper towel or carefully holding the base Specification See your Parts Catalog ...

Page 30: ...very 100 hours of operation Operating accidents such as hitting curbs can damage a tire or rim and also disrupt wheel alignment so inspect tire condition after an accident Check the wheels to ensure that they are mounted securely Torque the lug nuts to 61 to 88 N m 45 to 65 ft lb Adjusting the Front Wheel Toe in and Camber Service Interval Every 100 hours Yearly whichever comes first Check the fro...

Page 31: ...the spring Figure 33 If the bottom measurement was too short reduce the length of the spring If the bottom measurement was too long increase the length of the spring G014994 1 2 3 Figure 33 1 Shock absorber spring 3 Spring length 2 Collar 4 On a level surface roll the machine straight back 2 to 3 m 6 to 10 ft and then straight forward to the original starting position 5 Repeat this procedure start...

Page 32: ...e the fill plug and add the specified oil until it runs out of the hole Figure 36 4 Replace the fill plug and torque it to 20 to 27 N m 15 to 20 ft lb Changing the Transaxle Oil Service Interval Every 800 hours Oil type 10W30 SAE SJ or higher Oil capacity 1 9 L 2 US qt 1 Align a drain pan under the drain plug Figure 36 2 Remove the fill plug and the seal Figure 36 Note Retain the fill plug and sea...

Page 33: ...rval Every 100 hours Brakes are a critical safety component of the machine As with all safety components they should be closely inspected at regular intervals to ensure optimum performance and safety The following inspections should be done every 100 hours Inspect the brake shoes for wear or damage If the lining brake pad thickness is less than 1 6 mm 1 16 inch the brake shoes should be replaced I...

Page 34: ...riction points Avoid excessive use of water especially near the control panel lights motor and the battery 3 Inspect the brakes refer to Inspecting the Brakes page 33 4 Grease the machine refer to Adding Grease page 26 5 Check the tire pressure refer to 6 Charge the batteries fully before placing the machine into storage refer to Charging the Batteries page 27 Plug the charger into a wall outlet w...

Page 35: ...r is not responding to commands 1 Turn the On Off key to the Off position wait a few seconds and turn the On Off key to the On position If the condition continues refer to your Authorized Service Dealer 5 flashes 1 The charger interlock switch is active 1 Turn the On Off key to the Off position disconnect the charger and turn the On Off key to the On position 6 flashes 1 Accelerator potentiometer ...

Page 36: ...Notes 36 ...

Page 37: ...Notes 37 ...

Page 38: ...Notes 38 ...

Page 39: ... 3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order to process your warranty claim and contact you in the event of a product recall we ask you to share certain personal information with us either directly or through your local Toro company or dealer ...

Page 40: ...tems considered to be outside influence include but are not limited to weather storage practices contamination use of unapproved lubricants additives chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance a...

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