Titgemeyer MS 100 Operating Manual Download

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Fastening Technology

Riveting Tool
MS 100

Operating Manual

Summary of Contents for MS 100

Page 1: ...L Fastening Technology Riveting Tool MS 100 Operating Manual ...

Page 2: ...dealing with the riveting tool 8 Noise and vibration levels of the MS 100 10 Description of the riveting tool 11 Required tools 13 Storing the riveting tool 14 Preparing the riveting tool 15 Adjusting the riveting tool 17 Replace mandrel 17 Adjusting stroke H 19 Measuring stroke H 21 Adjusting length L of the mandrel 22 Table stroke adjustment dependent on the grip range 23 ...

Page 3: ... Maintaining the riveting tool 29 Bleeding the hydraulic section 29 Refilling hydraulic oil 31 Table for torque values 33 Servicing and cleaning the riveting tool 34 Maintenance intervals 35 Trouble shooting 36 Disposal of the riveting tool 39 Technical data 39 Guarantee 40 List of parts 41 Declaration of conformity 43 ...

Page 4: ...e guiding instruc tions carefully All the procedures necessary for the operation have been described in these guiding instructions You may carry out only those procedures which have been described here In case of obstructions you may repair only those obstructions which have been marked with an O Operator All the illustrations and position codes in the individual diagrams take reference from the l...

Page 5: ...th these diagrams and their meanings Caution Hazard of injury This marking indicates a potential hazard Attention Material damage This marking points at a procedure which may cause damage to the riveting tool or the work piece Note This marking indicates useful information This point marks every paragraph which requires you to act by yourself Attention Environmental hazard This marking indicates a...

Page 6: ...nual before using the riveting tool A Marking of the type B Serial number C CE marking D Instruction for reading the operating manual E TÜV Mark safety checked F Name of the manufacturer as well as the value of the maximum operating pressure G Supplier 155 035 5 F E C B A G D p 7 bar MS Ger MS 100 PRODUCT SERVICE ...

Page 7: ... riveting tool Use only such compressed air which falls into class 2 of air quality as per ISO 8573 1 Caution Hazard of injury because of explosion Never use the riveting tool in an atmosphere prone to explosions Ensure that the workplace is well lit and clean Hazard of injury due to the openly moving compressed air hose Connect and lay the compressed air hose properly Hazard of injury due to trip...

Page 8: ...roved for the operating pressure Disconnect the compressed air supply from the riveting tool at the time of installation or maintenance Wear personal safety gear safety glasses and safety helmet Attention Heed the details on the blind rivet nut packaging Use the riveting tool only at operating temperatures above 5 C and 45 C Use the prescribed mandrels and nose pieces for each thread size Do not t...

Page 9: ...ing from incorrect repairs or the use of spare parts from other sources At the time of leaving the workplace do not leave the riveting tool with pressure on A guarantee is void if any repair work carried out on the riveting tool has lead to any damage of the riveting tool The riveting tool MS 100 has been checked and manufactured according to European guidelines The declaration of conformity can b...

Page 10: ... The main noise is generated by the air motor Through correct use the air motor can be switched off between times and therefore the noise level can be lastingly reduced Note For safety reasons however we recommend the wearing of ear protection The effective value measured on acceleration with the handle as per ISO FDIS 8662 11 is ahw 2 5m s 2 Noise level Vibration level ...

Page 11: ... M10 M12 and M16 of blind rivet nuts 4 Hang up eyelet for hanging up on a hook whenever stationary 5 Hydraulic the pneumatic and the hydraulic housing units are located in the hydraulic housing 6 End cap is a complete unit enabling the switching of the rotation of the air motor to left handed rotation 6 1 Adjustment screw is used for adjusting the end stop for the automatic switching to the left h...

Page 12: ... Brass In case of very high pressures approx 8 bar or more it opens and lets the air out 10 Plug serves the purpose of protection of the thread and also against dirt 11 Swivel serves as the connection for compressed air joint hoses operating pressure 6 bar 12 Trigger starts right handed rotation triggers a riveting action stops left handed rotation 13 Nose cap covered mandrel 15 Stroke is used to ...

Page 13: ...tools You will require the following tools for all installation servicing and mainte nance work Tools Crank 18 Wrench1 SW13 SW17 SW27 SW30 Internal hex key 19 SW4 1 No delivery possibility SW13 SW17 SW30 19 SW27 18 ...

Page 14: ...ease Screw out the swivel joint 11 and close the opening with a plug 10 If possible store all pieces in the original packing After long term storage After long term storage about 3 years change the hydraulic oil before re use A hydraulic oil change may only be carried out by trained specialist with the help of the service instructions For further information regarding service instructions and trai...

Page 15: ...e from the riveting tool Remove the plug 10 from the connection port and store in the original packing Note The swivel joint 11 and the safety valve 9 can be alternative ly fitted on both the sides of the hydraulic housing The diagram below shows the arrangement for a right hander Note In case of all screw fittings observe the table for torque values in the chapter Maintaining the riveting tool Sc...

Page 16: ... air As per norm ISO 8573 1 class 2 compressed air must be dry and clean We recommend that you fit a compressed air main tenance unit to the riveting tool Compressed air hose should be connected to the swivel joint 11 as prescribed Attention Too narrow clearance can cause damage to material If you do not know the stroke setting unscrew the adjustment screw 6 1 for the automatic switching into the ...

Page 17: ...disconnect the compressed air supply before unscrewing the nose cap 13 Attention Material damage You have to readjust the length L mandrel and the operating stroke H after every change In addition to this the adjustment screw for the automatic switch over into left handed rotation 6 1 needs to be adjusted to the new stroke Select the corresponding mandrel and lubricate Unscrew lock nut 2 with open...

Page 18: ...ques in the Chapter Maintai ning the riveting tool Screw on new mandrel 3 at least 6 turns and tighten while holding up the lock nut 14 see page 33 Table for torque values Screw on nose cap 13 and tighten with open wrench SW30 see page 33 Table for torque values Screw in appropriate nose piece 1 Note Now first adjust the stroke Then adjust the length L of the mandrel compare illustration on Page 1...

Page 19: ...from the values you must adjust the stroke H accordingly thinner material requires a larger stroke thicker material requires a smaller stroke Attention Too narrow clearance can cause damage to material If you do not know the stroke setting unscrew the adjustment screw 6 1 for the automatic switching into the left handed rotation a few turns ca 5 mm You thus make sure that the rod does not strike t...

Page 20: ...sed air supply Using the spanner for hexagon nuts SW4 19 turn the stroke adjustment screw 15 in the relevant direction right reduce the stroke left increase the stroke Note Four turns of the stroke adjustment screw 15 correspond to a stroke adjustment of 1 mm Attention Material damage If you do not know the stroke setting unscrew the adjustment screw 6 1 a few turns ca 5 mm for the automatic switc...

Page 21: ...ress the trigger 12 right through and hold Measure remaining length B of the mandrel 3 Release the trigger 12 Strike trigger 12 gently left handed rotation stops Length L minus length B gives the actual stroke H L B H If necessary correct the stroke H see Adjusting stroke H on page 19 Adjust the adjustment screw 6 1 no illustration Attention Material damage Readjust the length L of the mandrel aft...

Page 22: ... the blind rivet nut a so that the whole length L of the blind rivet nut is exposed It may become necessary to screw the nose cap a little into the nose piece Turn the nose piece 1 so that the head of the blind rivet nut a lies adjacent to the nose piece Firmly tighten the blind rivet nut 2 see page 33 Table for torque values Attention Material damage Perform a sample riveting to check if sound ri...

Page 23: ...urers you need the respective values Table stroke adjustment dependent on the grip range Type Grip range mm Aluminium Stroke mm Steel Stroke mm Special Steel Stroke mm M8 1 0 3 0 4 0 4 0 3 0 2 0 2 5 2 5 3 0 4 0 4 0 5 5 2 0 2 5 5 5 4 0 4 0 8 0 2 0 2 5 M10 1 0 3 5 3 0 2 5 1 0 4 0 4 5 3 5 2 5 2 5 3 5 5 0 4 0 6 0 3 0 2 5 1 0 4 5 3 5 2 5 3 5 5 5 6 0 3 0 M12 1 0 5 5 4 0 4 0 4 0 5 5 7 0 4 0 ...

Page 24: ...he riveting tool Table stroke adjustment dependent on the grip range Type Grip range mm Aluminium Stroke mm Steel Stroke mm Special Steel Stroke mm M16 0 5 7 0 3 5 6 0 3 5 6 0 6 0 4 0 6 0 4 0 8 5 3 0 8 5 3 0 11 0 2 5 ...

Page 25: ...go The automatic switch over to left handed rotation is now set Release the trigger 12 Gently push down the trigger 12 first level The air motor is rotating in a right handed direction Release the trigger 12 the air motor stops Again press the trigger 12 down to the first level The air motor rotates in a right handed direction Push the trigger 12 right through and hold second level The mandrel is ...

Page 26: ...l damage Always position the riveting tool at right angles 90 on the work piece to be riveted Inclined bedding leads to erroneous riveting or damage to the mandrel Note Use bore size Ød1 in the catalogue information of the manu facturer or calculate it according to the following formula Ød1 Ød 0 1 0 2 mm Attention Material damage If the diameter of the bore is too large of if the bore is oval faul...

Page 27: ... motor Note The right handed rotation stops automatically when the head of the blind rivet nut a lies on the nose piece 1 Insert the screwed on blind rivet nut a into the prepared bore not illust rated Push the trigger 12 through as far as possible and hold the rivet shaft is upset thereby fastening the blind rivet nut Release the trigger 12 The device goes into left handed rotation auto matically...

Page 28: ...ting the riveting tool Trigger left handed rotation manually Connect the air supply Push the button 6 2 The air motor rotates in the left handed direction Quickly touch the trigger 12 The air motor stops 6 2 12 ...

Page 29: ... when oil is leaking from defective O rings after an oil change at the time of an overhaul either after a maximum of 3 years or after 2000 working hours Attention Material damage Immediately replace defective sealings Maintenance and service work not described in this operating manual may only be carried out by trained specialists following instruction by TITGEMEYER on the basis of the service ins...

Page 30: ...nto a vice then insert a soft mate rial in between Alu wood Tilt the riveting tool forwards and secure it e g in a vice see illustration This position is critical where the trapped air can escape when necessary bleeding the hydraulic section Adjust operating stroke to maximum stroke turn stroke adjustment screw 15 out in direction all the way to the limit stop see Page 19 Adjusting stroke H 15 ...

Page 31: ...screw 17 into the free opening Set the filled oil gun 16 Screw socket head screw 7 out of the device floor with the internal hex key SW4 19 Insert the crank 18 into the free opening and screw up to the limit Pull crank 18 out until the marking is flush with the floor plate Note By this piston movement hydraulic oil e g ELFOLNA 46 or equivalent is drained into the hydraulic area from the plugged in...

Page 32: ...able stroke adjustment dependent on the grip range Attention Too narrow clearance can cause damage to material If you do not know the stroke setting unscrew the adjustment screw 6 1 a few turns ca 6 mm Note The maximum working stroke may only vary between 0 2 mm If the maximum working stroke is too narrow you must fill up the hydraulic oil Reconnect the air supply Carry out work cycle without blin...

Page 33: ...ghtening the screws nuts Pos 2 3 7 9 11 13 14 Name Lock nut Mandrel Socket head screw also in the device floor Safety valve Swivel joint Nose cap Lock nut Threading Metrical M18 Metrical M8 Metrical M6 Withworth pipe thread 1 4 Withworth pipe thread 1 4 Metrical M27 Metrical M8 Torque value MA in Nm 10 7 4 20 20 20 7 a thread without instructions for a tightening torque ...

Page 34: ...ormation on service instructions and training Hazard of injury if the riveting tool falls down The hydaulic housing must always be kept dry clean and oil and fat free Attention Material damage due to corrosion Do not use any highly active cleaning agents or combustible liquids for cleaning purpose The following routine is recommended Grease the mandrels with a drop of non corrosive oil at regular ...

Page 35: ...2 Check the stroke setting Change the hydraulic oil How Visual check Visual check Functional check Visual check remove dirt Visual check if necessary refill the oil bleed the hydraulic system Grease the thread with a drop of non corrosive oil With a rag With acid free oil e g ELFOLNA 46 Measuring stroke H With acid free oil e g ELFOLNA 46 Who Operator Operator Operator Operator Operator Operator O...

Page 36: ...ir supply detached till the source of the problem is eliminated Attention Material damage The work marked by the letter O should only be carried out by trained specialists with the aid of the service instructions Alternatively the tool should be sent for overhauling Any replacement of original spare parts may be carried out only by well trained experts Note After every instance of problem removal ...

Page 37: ...ctly vented bled Defective O rings in the riveting tool Solution O Check compressed air supply O Set the air at the maintenance level of 6 bar P If the operating pressure is o k send the riveting tool for overhauling O Readjust Stroke H see page 19 O Fill up the oil see page 29 O Check and adjust compressed air setting O Replace safety valve P Have trained specialists repair the riveting tool or s...

Page 38: ...efect Unclean air pollution of the air flow in the valve slide Solution O Check the air supply O Set the air at the maintenance level of a maximum of 7 bar O Readjust the adjustment screw 6 1 O Refill the oil see page 31 O Check the air supply O Set the air at the maintenance level of a maximum of 7 bar P Test the parts and change them if necessary or send the riveting tool to be overhauled P Remo...

Page 39: ...ill available Technical data Type of riveting tool MS 100 Height 300 mm Width 315 mm Weight 2 9 kg Operating pressure 6 bar Compressed air supply Nominal diameter DN 6 Power output at 6 bar ca 34 kN Operating stroke ca 9 0 mm Air consumption per riveting 7 0 l Engine air consumption 23 3 l min Field of work Blind rivet nuts M8 M16 Sound emission level in the workplace LPAI 86dB A Vibration level a...

Page 40: ...the company TITGEMEYER also offers a guarantee of an additional 6 months from the date of purchase The bill being the proof thereof The following working parts are excluded from the guarantee agreement Mandrel 3 Nose piece 1 Socket head screw 7 with O ring 8 ...

Page 41: ...6 348 326 2 1 Lock nut will be supplied as a set with the nose piece 3 1 1 Mandrel M8 348 308 3 2 1 Mandrel M10 348 310 3 3 1 Mandrel M12 348 312 3 4 1 Mandrel M16 348 316 4 1 Hang up eyelet 348 237 5 1 Hydraulik housing complete 6 1 End cap complete 348 337 7 2 Socket head screw M6x6 DIN 7984 348 248 8 2 O Ring 5x2 348 249 9 1 Safety valve complete 348 281 10 1 Plug 934 126 11 1 Swivel joint 431 ...

Page 42: ...4 001 500 23 1 Protection rubber sheet with absorber 385 030 24 1 Cover plate 348 408 25 2 Countersunk head screws 431 589 Be fes tig un gs tec hn ik 16 17 18 19 14 15 23 24 25 L Riveting Tool MS 100 Op era tin g Ma nu al Fa sten ing Te cn olog y 20 21 22 If you have any problems if you want to order spare parts or if you require information on service instructions and training Gebr TITGEMEYER Gmb...

Page 43: ...nsibility by MS Gerätebau GmbH Hannoversche Str 97 49048 Osnabrück Germany The following harmonized norms have been adherred to pr EN 792 14 0895 EC Guideline 98 37 EG We as manufacturers declare The products mentioned aboe comply with the requirements of the said guidelines and norms In addition to this the manufacturing process is also subject to a certified quality management system as per DIN ...

Page 44: ...BR TITGEMEYER GmbH Co KG Hannoversche Straße 97 49084 Osnabrück Postfach 43 09 49033 Osnabrück Tel 49 0 5 41 5822 0 Fax 49 0 541 5822 491 E Mail vertrieb gfb titgemeyer com Web www titgemeyer com Fastening Technology TITGEMEYER Tb1308GB 1102 1 ...

Page 45: ...ned below are there in the package All the parts indicated with an arrow must be present in the quantity mentioned GFB No Pos Name Qty available 348 377 3 9 UNF 5 16 24 348 378 3 10 UNF 3 8 24 348 301 3 11 UNF 7 16 20 348 379 3 12 UNF 1 2 20 348 281 9 Compl safety valve 934 126 10 Plug 348 280 11 Swivel joint 431 536 11a Swivel joint 348 349 16 Oil gun 348 346 17 Oil refill adapter screw 348 347 1...

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Titgemeyer MS 100, Operating Manual

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