tirak BLOCSTOP BSO Instruction Manual Download

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tirak

Scaffolding Hoist

Instruction Manual

Inc.

XA 300/500/700 series
including BLOCSTOP

BS/BSO on
2 wire rope
system

TA 1000 P
including
BLOCSTOP

BSO

XA 300 P

including

BLOCSTOP

BSO

XA 500 P
XA 700 P

XA 1020 P

including

BLOCSTOP

BSO

Griphoist

Division

www.tractel.com

Summary of Contents for BLOCSTOP BSO

Page 1: ...on Manual Inc XA 300 500 700 series including BLOCSTOP BS BSO on 2 wire rope system TA 1000 P including BLOCSTOP BSO XA 300 P including BLOCSTOP BSO XA 500 P XA 700 P XA 1020 P including BLOCSTOP BSO...

Page 2: ...ency descent 18 5 4 BSO Secondary Brake Action 18 6 TROUBLE SHOOTING 6 1 Mechanical 19 6 2 Motor troubles 19 6 3 BLOCSTOP BSO secondary Brake 20 7 INSPECTIONS and MAINTENANCE 7 1 Inspections 7 1 1 Dai...

Page 3: ...efficiency that it be used with a special TIRAK wire rope specified by the Manufacturer1 TIRAK hoists are intended to be used for work going up and down a vertical hanging wire rope TIRAK hoists are...

Page 4: ...e the hoist if any label normally fixed on the hoist is obscured or missing see page 38 and 39 The supplier will supply extra labels on customer s request 9 Every time the hoist is to be rigged or use...

Page 5: ...a general training guide on suspended scaffold operations You must refer to proper instructions delivered by manufacturers of the other pieces of equipment included in your suspended scaffold install...

Page 6: ...handcranking is needed 2 5 Wire Rope Driving Mechanism The wire rope enters the hoist from the top is led through by the patented driving sys tem and exits opposite its entry As the wire rope is not s...

Page 7: ...50 680 900 900 Lifting speed ft min 33 35 30 23 35 m min 10 11 9 7 11 Weight with BSO lbs 67 91 91 91 172 kg 30 41 41 41 78 Dimensions over all a in 30 7 33 5 33 5 33 5 34 9 mm 779 858 858 858 886 b i...

Page 8: ...ent included in your suspended scaffold installation Some pieces are Support equipment including tie back platform system work cage or bosun s chair safety equipments personal fall arrest system barri...

Page 9: ...85 psi by means of the pressure regulator 3 2 3 Air Hoses 1 Before starting the operation blow through the air supply hose leading from the air preparation unit to the TIRAK to avoid impurities enteri...

Page 10: ...nd hold the control lever valve to the DOWN position The control lever valve is spring actuated so that when released it will return to the neutral position and the mechanical brake automatically stop...

Page 11: ...ries c 0 47 in 12 mm d 0 51 in 13 mm e 1 36 in 32 mm f 1 02 in 26 mm Fig 17 Dimensions of connecting parts TIRAK T series Anchor pin 0 63 in 16 mm Anchor hole 0 65 in 16 5 mm a 1 1 in 28 mm b 0 55 in...

Page 12: ...S or XIPS Figure 19 Checking Wire Rope Diameter d Incorrect CORRECT Figure 20 Wire Rope Handling d 2 Diameter CAUTION Correct wire rope diameter within the allowable diameter range is very impor tant...

Page 13: ...o a rigging device which complies with all relevant safety require ments Be sure to use compatible connecting devices e g a 1 2 in anchor shackle or similar with ad equate strength and safety factor S...

Page 14: ...rol lever valve in UP position until the wire rope reeves itself automatically and exits at C on the other side Fig 26 CAUTION Check that wire rope exit C is not blocked in any manner Never load the w...

Page 15: ...d close immediately Reset BSO secondary brake by pulling down control lever d1 until it locks in the open position II Lift platform 3 ft 1 m above ground or safe surface and push EMERGENCY STOP button...

Page 16: ...e rope does not move i e no UP or DOWN travel It is likely that damaged wire rope is jam ming the hoist Continued operation might cause wire rope failure or damage to the hoist CONTACT the SUPPLIER e...

Page 17: ...Y HAVE RUN OFF THE WIRE ROPE CAUSING OVERSPEED WITH EXTREME CAUTION TRY TO GO UP IF YOU CANNOT GO UP A RESCUE IS RE QUIRED When the hoist supports the load reset the BSO secondary brake as described a...

Page 18: ...o open it 4 Excessive wire rope a Worn guide bushing a Replace inlet and outlet bushings if worn wear b Rigging b Rigging alignement wire rope must pass straight through hoist not at an angle 6 2 Mech...

Page 19: ...oper Power failure Check according to No 1 ation and will not restart 6 Motor runs but unit is a Oil shortage a Check lubrication noisy b Debris in traction b Return the unit for repair to the supplie...

Page 20: ...een TIRAK casing and BSO secondary brake Fig 35 Open BSO secondary brake by pulling down control lever d1 until it locks in the open position With gloved hands sharply pull wire rope in arrow directio...

Page 21: ...CLPPG or PGLP ISO VG 460 2 CLPPG or PGLP ISO VG 100 Sample oils BP Hypogear EP 90 BP Enersyn SG XP 460 BP Enersyn SG XP 100 SHELL Spirax HD 90 SHELL Tivela Oil SD 460 SHELL Tivela Oil SD 100 TEXACO Mu...

Page 22: ...d by sheaves or rollers to avoid dam age 7 2 3 Motor a The air motor must be continuously greased by an oiler Adjust the oiler set screw so that the air is fed with approx 10 drops of oil per minute T...

Page 23: ...K hoists with 2 wire rope systems XA 300 P including BLOCSTOP BS BSO XA 500 P XA 700 P including BLOCSTOP BS BSO NOTE The following part of this manual only contains instructions referring to the 2 wi...

Page 24: ...1 GENERAL WARNING See pages 3 to 5 A2 DESCRIPTION A2 1 Two wire rope System TIRAK hoists A with BLOCSTOP BS BSO over speed and slack wire rope locking device E here after called BS BSO secondary brak...

Page 25: ...ocking device e4 Handle for BS BSO release lever for slack wire rope locking device P Primary wire rope S Secondary wire rope s1 Tensioning weight for secondary wire rope for more details see Fig 2 pa...

Page 26: ...lter the preset adjusting screw marked with red sealing wax see Fig 43and 44 Fig 43 XA 300 Fig 44 XA 500 XA 700 wire rope 5 x 19 4 x 26 or 5 x 26 with fiber core classification or 6 x 19 min 17 wires...

Page 27: ...IRAK wire rope Support equipment Tie back A3 1 2 Checks before rigging It is a qualified person s responsibility to check the whole installation to meet all safety requirements of OSHA regulations and...

Page 28: ...with a minimum of three 3 J Type Fist Grip Clamps Fig 50 Apply first clamp approximately 7 18 cm from thimble Tighten nuts moderately Attach second clamp as close to thimble as possi ble Leave nuts l...

Page 29: ...pe CAUTION Secondary wire rope anchoring must be connected to a tie back Fig 52 4 Insure that the anchor points of the wire rope are directly above the position of the hoists Fig 23 on page 13 WARNING...

Page 30: ...he BS BSO secondary brake and avoid slack wire rope above the hoist which could be dangerous in the event of fall 4 Take precautions to make sure tensioning weight s1 will not damage property or creat...

Page 31: ...ion by using handle e4 according to Fig 55 to ease operation 4 With gloved hands slowly pull the primary wire rope through BS BSO secondary brake A4 4 3 Wire Rope Storage Clean the wire ropes reel the...

Page 32: ...ower the platform to check that the BS BSO secondary brake holds the load A loop should form as shown in Fig 60 which means the BS BSO is supporting the load Raise the platform until the hoist sup por...

Page 33: ...HE LOAD the tensioned primary wire rope automatically re opens the BS BSO second ary brake for the secondary wire rope to move again freely through the device CLEAR THE OBSTRUCTION and descend CAUTION...

Page 34: ...secondary brake a Mechanical defect a Contact the supplier automatically closes WARNINGS Avoid injuries 1 Checks and repair of the pneumatic equip ment must only be carried out by QUALI FIED Persons 2...

Page 35: ...ad A loop should form as shown in Fig 64 which means the BS BSO is supporting the load Raise platform until the hoist supports the load Reset e1 to the open position IV During operation regularly chec...

Page 36: ...t damage 3 Keep wire rope clean and lightly lubricated to prevent abnormal wear of the wire rope driving mechanism A7 2 2 Wire Ropes 1 CAUTION It is mandatory that both the PRI MARY AND THE SECONDARY...

Page 37: ...h CAUTION The TIRAK can only be used in conjunction with the BLOCSTOP OVERSPEED device which is an integral part of the equip ment Use of this equipment is unsafe and unlawful without proper fall prot...

Page 38: ...afe surface and push EMERGENCY STOP button of the BSO secondary brake Lower the platform to check that the BSO secondary brake holds the load Raise platform until the hoist supports the load Reset BSO...

Page 39: ...has been modified or tampered with repaired by persons other than a factory representative or an authorized TRACTEL INC or TRACTEL LTD distributor repaired with other than TRACTEL INC or TRACTEL LTD s...

Page 40: ...ers to read and comply with the following common sense guidelines which are designed to promote safety in the erection and use of suspended powered scaffolds These guidelines do not purport to be all...

Page 41: ...S INSTALLED ON EACH LIFELINE Install in accordance with the manufacturer s recommendations 9 KEEP FALL ARREST DEVICE POSITIONED ABOVE YOUR HEAD LEVEL 10 USE ONLY FULL BODY HARNESSES of the proper size...

Page 42: ...42...

Page 43: ...43...

Page 44: ...s rated capacity TIRAK XE 2050 P GRIPHOIST manual hoists Insulation bushing Modular platforms Wire ropes in any length TIRAK electric powered hoists on request More information about access equipment...

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