Thermos 461632208 Product Manual Download

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THIS GRILL IS FOR OUTDOOR USE ONLY.

If you have any questions or need assistance during assembly, please call 1-800-435-5194.

To insure your satisfaction and for follow-up service,

register your grill online at www.grillregistration.com

461632208 • 80017979 • 06-20-08

CAUTION:

Read and follow all safety statements, assembly

instructions, and use and care directions before

attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions

could result in serious personal injury and/or

property damage.

CAUTION:

Some parts may contain sharp edges –

especially as noted in the manual! Wear

protective gloves if necessary.

MODEL 461632208 • PRODUCT GUIDE

Summary of Contents for 461632208

Page 1: ...follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted...

Page 2: ... NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 Keep any electrica...

Page 3: ...our satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer CAUTION CAUTION Indicates a potentially hazardo...

Page 4: ...P cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed...

Page 5: ...t and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cyli...

Page 6: ... wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and re tighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new parts by giving t...

Page 7: ...ularly cleaned a grease fire can occur that may damage the product 461632208 7 Safety Tips s Before opening LP cylinder valve check the coupling nut for tightness s When grill is not in use turn off all control knobs and LP cylinder valve s If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is per...

Page 8: ...To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LO position then turn back to position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer General Grill ...

Page 9: ...red by manufacturer When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance Store grill indoors ONLY if LP cyl...

Page 10: ...1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh sho...

Page 11: ...D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D451 759 D456 202S D460 313 D461 359 and D504 048 Canada 87743 87744 92607 92608 and 1 316 424 Other Patents Pending Assembly instructions 2006 PARTS LIST Mo...

Page 12: ...F Z CC K DD 12 461632208 J Y Q L D N GG HH P JJ S JJ R NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same Estimated assembly time 30 minutes Q I J CC P O ...

Page 13: ...1 4 Machine Screw Qty 4 10 24 Wing Nut Leg Extender Tank Bracket with notches face down Lower Right Leg Tank Bracket with notches face up Left Upper Leg Tank Bracket on left leg Right Upper Leg Leg Extenders A Assemble right upper leg without match holder onto the lower leg assembly with leg extenders Attach with two 10 24x1 1 4 machine screws and wing nuts B Assemble left upper leg with match hol...

Page 14: ...on wire A 4 Place back brace with rating label between back legs Attach using 10 24x1 1 4 machine screws and 10 24 wing nuts Qty 4 10 24x1 1 4 Machine Screw Qty 4 10 24 Wing Nut Right Leg Left Leg Right Leg Tank exclusion wire hooks into these holes Pay attention to the direction of Tank exclusion wire ...

Page 15: ...10 24x2 machine screws and 10 24 wing nuts 10 24 Wing Nut Qty 8 10 24x2 Machine Screw Qty 8 B A Turn assembly upside down Insert axle rod into wheel legs and other wheel Attach with a wheel bushing and hitch pin Cone side of wheel against leg 1 Hitch Pin Qty 1 Wheel Axle Hitch Pin Wheel Bushing Wheel Bushing Back of grill Upper Panel Lower Panel ...

Page 16: ... Valve Hose Regulator Ignitor 8 Place valve hose regulator onto control panel Attach with two 10 24x1 2 machine screws Note Make sure the two valve stems are leveled otherwise this can cause main burner level problems Insert ignitor into control panel Insert ignitor wire into pinlocatedatendof ignitor Control Panel Qty 2 10 24x1 2 Machine Screw ...

Page 17: ... nuts toscrewsasshown D Pushcontrolknobsontovalvestems E Connectignitorwiretoelectrodeterminalonburner D A Ignitor Wire E Correctly assembled burner tube valve in Qty 4 10 24x2 Machine Screw Qty 14 Fiber Washer Qty 4 10 24 Wing Nut Qty 2 8 Sheet Metal Screw Qty 4 10 24x1 1 4 Machine Screw Qty 4 10 24 Flange Nut B C Fiber Washer 8 Sheet Metal Screw 10 Attachheatshield toleftupperbracketusing 10 24x...

Page 18: ...A Insert bracket support A and B into brackets welded onto a side shelf secure with four 10 24x1 2 machine screws and wing nuts Follow the same procedure for the other side shelf assembly B Place shelf onto wedge shaped brackets on cart Attach second back brace with spare tank warning label and shelf bracket to back leg with 10 24x1 1 4 machine screws and wing nuts Attach front leg with 10 24x1 2 ...

Page 19: ...4x1 2 machine screws fiber washers and 10 24 rectangular nuts per hinge The center flat portion of the hinge should be on the bottom see inset below Qty 4 10 24 Rectangle Nut Qty 8 Fiber Washer Center flat portion of hinge on bottom Qty 4 10 24X1 2 Machine Screw Lower Hinge ...

Page 20: ...d 10 24 rectangular nuts per hinge Hinges should curve downward when properly installed Qty 4 10 24 Rectangle Nut Qty 12 Fiber Washer Qty 4 10 24X1 2 Machine Screw Upper lid hinge Handle Qty 2 10 24 Wing Nut 1 Hitch Pin Qty 2 Hinge Pin Qty 2 Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins 15 ...

Page 21: ... Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Swing Away ...

Page 22: ...NDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regulator see Use Care section Once cylinder has been filled and leak checked place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Cyli...

Page 23: ...ce LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect f...

Page 24: ...Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank...

Page 25: ...made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from t...

Page 26: ...26 461632208 Please register your grill online at If you register online you do not need to send in this registration card www charbroil com register Chimenea Envíelo a La parrilla estaba ensamblada ...

Page 27: ...461632208 27 Page intentionally blank ...

Page 28: ... your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform l...

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