Textron Greenlee GATOR EK425L Скачать руководство пользователя | Manualshive

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INSTRUCTION MANUAL

GATOR

®

EK425L

Battery-powered

Crimping Tool

52047089 REV 7

© 2014 Greenlee Textron Inc.

7/14

Serial Number

Read

and

understand

all of the instructions and

safety information in this manual before operating

or servicing this tool.

Register this product at www.greenlee.com

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Содержание Greenlee GATOR EK425L

Страница 1: ...wered Crimping Tool 52047089 REV 7 2014 Greenlee Textron Inc 7 14 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com ...

Страница 2: ...el with the safe operation and maintenance procedures for the following Greenlee Utility tool EK425L Battery powered Crimping Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Do not discard this product or throw away For recycling information go to www greenlee com All specifications are nominal and may change as desig...

Страница 3: ...ing this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pres...

Страница 4: ...ical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not place...

Страница 5: ...14 3 mm Weight 6 5 lb 3 kg Crimping Force 6 tons 53 kN Hydraulic Oil Biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Battery Charger Read the instructions supplied with the battery charger 1 Lock Pin 2 Crimping Jaws 3 Jaw Covers 4 Retract Button 5 Battery Lock 6 Battery Cartridge 7 Trigger 8 LED Indicator red 9 Lanyard Ring 10 LED Work Light white 2 ...

Страница 6: ...rough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white This LED automatically turns on when the trigger is pulled It remains on for 10 seconds after the trigger is releas...

Страница 7: ...IDE B Crimping Procedure 1 Insert conductor into the connector and align the tool and die on the connector Start in the center for splices and H frames and on the end nearest the pad for terminals 2 Activate the tool by pulling the trigger Continue to hold the trigger until the ram retracts This is the signal that the crimp is complete 3 Continue crimping the connector until the correct number of ...

Страница 8: ...22 4 0 03087 4 0 AWG Purple KC22 250 03088 250 kcmil Yellow KC22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600B 03094 600 kcmil Green Connector Selection CJ22 Crimping Jaw Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with ...

Страница 9: ...orized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more than 360 If damage is detected send the tool to a Greenlee Utility Authorized Service Center for inspection After use 1 Use a damp cloth and mild detergent ...

Страница 10: ...approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Greenlee Utility Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area Dies stop during operation Oil level low Return tool to a Greenlee Utility Authorized Service Center Air in hydraulic system Pull trigger and hold retract button simultaneously...

Страница 11: ...425L Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11 Illustrations Main 7 2 3 4 58 58 49 89 70 19 29 5 6 66 65 68 62 67 63 59 69 60 61 1 ...

Страница 12: ...Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 12 Illustrations cont d Pump Housing Unit Relief Valve Unit and Piston Pump Assembly Motor Assembly 50 5 31 32 33 34 35 36 37 38 39 23 22 21 20 53 54 55 52 57 51 50 56 71 76 75 73 77 74 78 79 72 ...

Страница 13: ...EK425L Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 13 Illustrations cont d Ram Unit 90 91 92 93 94 95 97 103 102 98 99 96 100 101 ...

Страница 14: ...15 397 7070 14 Illustrations cont d Crimping Jaw Units CJD3O 118A 113 110C 111 115 113 114 118A 116 117 CJD3 110D 114 113 115 118C 111 118C 116 117 CJD3BG 118A 118A 110A 114 115 113 116 117 111 CJK Kearney 119 121 120 117 116 111 115 118B 117 114 115 glued in with Loctite 270 green 119 113 116 120 110B 118B ...

Страница 15: ...ing kit includes 91 95 91 Bolt shoulder 1 92 Disc 1 93 Compression spring 1 94 Washer 1 95 O ring 1 52057497 Jaw holder kit includes 90 96 97 1 96 52057496 Screw 1 97 Jaw holder 1 52049400 Latch kit includes 98 101 98 Compression spring 1 99 Locking pin 1 100 Compression spring 1 101 Pin 1 52049401 Roller kit includes 102 and 103 102 Roller 2 103 Ram 1 52027121 CJD3BG crimping jaw unit includes 11...

Страница 16: ...122 126 52049402 Jaw pivot kit includes 122 and 123 122 Retaining ring 2 123 Pivot pin 1 124A Jaw sharp CJB 1 124B Jaw CJXPJ 2 124C Jaw CJ22 2 125 52022544 Extension spring 1 126 Jaw flat CJB 1 52023623 Die retaining pin kit includes 127 130 127 Die retaining pin 2 128 Compression spring 2 129 Release button 2 130 Retaining ring 2 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 90...

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