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Tesla

™ 

Industries, Inc.

www.teslaind.com

Email: [email protected] 

Headquarters:

  (302) 324-8910 

101 Centerpoint Blvd. New Castle, DE 19720 USA 

Western Regional Office:

  (775) 622-8801 

9475 Double R Blvd. Suite 2, Reno, NV 89521 USA

MADE IN USA

Power Anytime, Anywhere

TI3000 GPU-24

Commercial Version

TIMV3000 GPU-24

NSN: 6130-01-475-5321 (CL II)

TI3000 GPU-24

NSN: 6130-01-440-2712 (CL IX)

TI3000 GPU-24 UAV

NSN: 6130-01-455-5531 (CL IX) 

Features 

• Ideal for hangars, FOBs, motor pools, and deployments

• Perfect for testing and troubleshooting (avionics, TMDE, electronics, and hydraulics)

• System back-charges from the started vehicles engine in minutes

• Will charge and maintain vehicle batteries when unit is left connected to vehicle (ac power required)

• Safe, easy, maintenance-free operation

Safe and Easy Operation 

•One person can maneuver and operate the unit

•Safe for flight, non-hazardous, dry-cell technology

•“Push to Test” feature provides instant state of charge

 

Pure Power

•No spikes or surges

•3000 peak starting amps

•46 amp hours (1024 watt hours) of rechargeable battery power without ac power

•96 amp hours (2449 watt hours) with ac power

•Operates and charges from Single Phase 100-260 Vac power 50/60 Hz

•50 amps continuous @ 28.5 Vdc (when plugged into ac power)

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Summary of Contents for 6130-01-440-2712

Page 1: ...cs TMDE electronics and hydraulics System back charges from the started vehicles engine in minutes Will charge and maintain vehicle batteries when unit is left connected to vehicle ac power required S...

Page 2: ...4 40 mm x 362 0 mm x 397 20 mm Weight 127 lbs 57 60 kg Warranty 2 years 3 years optional All dimensions are in inches millimeters Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 9475 Dou...

Page 3: ...ser Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com Tesla TI3000 GPU 24 UAV UA...

Page 4: ...y or death by electrical shock Any attempts to open or examine the inside of the TI3000 GPU 24 UAV via a tool or device borescope probe etc can result in unit failure and or injury by electrical shock...

Page 5: ...e Dry chemical CO2 or water spray Special Fire Fighting Procedures Cool GPU MPU exterior to prevent rupture Acid mists and vapors in a re are toxic and corrosive Unusual Fire and Explosion Hazards Hyd...

Page 6: ...illable batteries must be packed according to IMDG Packing Instruction P003 This means shipping papers need not show proper shipping name hazard class UN num ber and packing group Hazardous labels are...

Page 7: ...erating Position 8 2 8 AC Input Circuit Breakers 9 2 9 24 Vdc Output Connector 9 2 10 Input Voltage Selector Switch 10 2 11 Push to Test Button and LED Status Indicator 11 Section 3 Operating Procedur...

Page 8: ...6 2 Basic Usage Operation Questions 27 6 3 Basic Troubleshooting 28 29 Section 7 Performance Data 30 7 1 Purpose 30 7 2 General 30 7 3 Data Basis 30 7 4 Specific Conditions 30 7 5 General Conditions 3...

Page 9: ...enheit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min Minimum MP...

Page 10: ...rd WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not stric...

Page 11: ...ser or the unit is wet while the operating unit is connected to a power source Be sure to disconnect ac power from the ac source if the unit has come into contact with water If AC Input Circuit Breake...

Page 12: ...ng any fuel handling operation Power output is restricted to dc power only 1 5 Extreme Environments CAUTION Unit Damage Potential The unit is equipped with a charger temperature switch that automatica...

Page 13: ...nce of procedures limitations and performance criteria is essential to ensure peak operating efficiency and to maximize operational capabilities and life of the TI3000 GPU 24 UAV This manual contains...

Page 14: ...oreign materials AC Input Connector 5 Connects to Single Phase 100 260 Vac line voltage NOTE Military version comes with ac Line cord hardwired see figure 2 3 1 24 Vdc Capacity Meter 6 Indicates the 2...

Page 15: ...dc 1425 Watts when plugged into ac power 96 amp hours 2449 watt hours with 100 260 Vac power 46 amp hours 1024 watt hours of rechargeable battery power without 100 260 Vac Recharge Rate 60 minutes fro...

Page 16: ...100 260 Vac 50 60 Hz ac power the internal cooling system will efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperatur...

Page 17: ...erating Positions The TI3000 GPU 24 UAV can be operated in both the horizontal and vertical positions as shown Make sure that the airflow is not obstructed from air intake and outlet Vertical Position...

Page 18: ...gure 2 9 1 24 Vdc Output Connector Protective Cover Open Closed 2 8 AC Input Circuit Breaker The ac input circuit breaker is located above the AC Input Connector When the circuit breaker has been trip...

Page 19: ...230 Vac simply follow these steps With cross tip screwdriver remove one screw and rotate the clear protective cover to one side see figure2 10 2 1 Flip the switch to read 230V see figure 2 10 3 2 Rota...

Page 20: ...nsure a correct reading Without ac power input or dc power output simply press the Push to Test button on the faceplate 2 and hold for approximately 2 to 3 seconds At this time the LED bar graph shoul...

Page 21: ...amps 70 80 charged 2400 3000 peak starting amps 80 100 charged operation of the unit NOTE When the unit is not in use it should always remain plugged into a suitable ac power source to ensure operatio...

Page 22: ...re stabilization the unit must be placed in an environment with a temperature below 38 C 100 F for 1 hour WARNING Operating any electrical equipment in the presence of moisture creates possible safety...

Page 23: ...sible safety hazards and or potential for equipment damage Every effort has been made within the scope of existing technology to prevent foreseeable safety hazards and make the unit moisture resistant...

Page 24: ...stortion or misalignment and cracked or loose connec tors If no damage is evident proceed to the next step If damage is evident contact Tesla Industries Inc Check DC Voltage Reading at DC Receptacle T...

Page 25: ...the positive probe to the fas tener screw on the dc Receptacle Multimeter should read less than 1 2 Place the positive probe to the fas tener screw on the dc Receptacle Move the negative probe to the...

Page 26: ...air intake and outlet See Section 2 6 3 Check that all connections are secure and free from water 4 Figure 3 9 1 TI3000 GPU 24 UAV 3 10 Transporting Unit The TI3000 GPU 24 UAV has a telescoping handl...

Page 27: ...dicate 24 Vdc to 23 5 Vdc 23 Vdc minimum Ensure dc power cable plug is fully seated into the vehicle or aircraft s dc Receptacle Figure 3 11 2 Attaching NATO DC Power Cable to vehicle Figure 3 11 3 At...

Page 28: ...l NOTE When all LED status indicator bars illuminate both the converter and power cells are supplying 24 Vdc power output for current demands above 50 amps CAUTION Unplug ac power cord before starting...

Page 29: ...cket to charge the batteries Until the unit is fully charged the LED status will read half or no charge Plug the TI3000 GPU 24 UAV into ac power to keep the cells charged whenever it is not in use eve...

Page 30: ...nit to be recharged from the vehicle once the engine is started and the starter generator is running This feature will enable you to start multiple vehicles without reconnecting to ac power if the GPU...

Page 31: ...be damaged if recharged by NiCad or Lithium Ion battery chargers Power cells should only be charged by either the TI3000 GPU 24 UAV s internal charger and the ac power cord furnished with the equipme...

Page 32: ...to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the unit Always inspect cables prior to use If no damage is evident proceed t...

Page 33: ...est Form Seal the crate on all sides and return it to Tesla at the address listed below Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORAT...

Page 34: ...tart anywhere you travel ensuring that you will always have power 4 How much power will my Turbo Start provide Depending on the system the Turbo Start will provide anywhere from 1500 to 3500 peak star...

Page 35: ...get my Turbo Start serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the unit at our facility we will exam...

Page 36: ...lways running when I am plugged into ac power Constant cooling fan operation ensures proper and consistent ventilation of the unit 6 Why does the cooling fan slow down Cooling fan rpm varies for bette...

Page 37: ...ac outlet AC line cord is damaged or bad A Is ac line cord fully plugged into unit B and wall outlet AC circuit breaker has been tripped C No ac power at outlet D Do a continuity test on the ac line c...

Page 38: ...put out 28 5 volts dc power Unit is not plugged in A Plug unit into ac power source to A maintain 28 5 Stand alone Vdc is 24 Volts B unplugged 9 Unit stand alone voltage is less than 23 volts Cells di...

Page 39: ...o given The data provided generally are based on one of three categories Derived From Actual Controlled Testing Controlled test data obtained on a similar unit type A Calculated Data Data based on tes...

Page 40: ...66 2 52 0 125 6 46 0 50 8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 42 0 43 6 9 0 15 8 24...

Page 41: ...0 25 30 25 C Temp 29 C Temp Calculations based on actual test data at Pratt Whitney Canada on 30 March 1992 SECONDS AMPS MAXIMUM OUTPUT CURRENT 0 0 TI3000 Maximum Output Current TI3000 Output Voltage...

Page 42: ...ial Line Cord To be used for TI3000 Commercial Unit only 8 3 Tesla AC Line Cords DC power cables come in several lengths or can be custom ordered to fit your needs Tesla specializes in outfitting cabl...

Page 43: ...3 slotted Connector TI2005 654 Cobra DC 400Hz Aviation Plug Positive Negative Contact TI2005 239 Cobra Aviation Insertion Extraction Tool TI2005 121 Cobra NATO Negative Contact NSN 5999 01 525 0582 CL...

Page 44: ...ean Line Cord Burma Now Myanmar 230 50 TI25000 005 United Kingdom Line Cord Burundi 220 50 TI25000 003 Continental European Line Cord Cambodia 220 50 TI25000 003 Continental European Line Cord Cameroo...

Page 45: ...rd Guadeloupe 220 50 TI25000 003 Continental European Line Cord Guam 110 120 60 TI25000 001 North American Line Cord Guatemala 120 60 TI25000 001 North American Line Cord Guinea 220 50 TI25000 003 Con...

Page 46: ...n Line Cord Montseurrat 230 60 TI25000 005 United Kingdom Line Cord Morocco 220 50 TI25000 003 Continental European Line Cord Mozambique 220 50 TI25000 003 Continental European Line Cord Namibia W S A...

Page 47: ...5000 004 Old British Line Cord Sweden 220 50 TI25000 003 Continental European Line Cord Switzerland 220 50 TI25000 006 Switzerland Line Cord Syria 220 50 TI25000 003 Continental European Line Cord Tah...

Page 48: ...UNIT S MAY BE RETURNED TO TESLA INDUSTRIES FOR A NOMINAL COST AND MODIFIED TO ALLOW OPERATION WITH THE UNIVERSAL AC LINE CORD KIT TESLA UNIVERSAL AC LINE CORD KIT P N TI25000 U00 IS COMPRISED OF THE...

Page 49: ..._____________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model ______________...

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