TerraTrike Tour II Assembly Manual Download

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www.TerraTrike.com - 800.945.9910

4460 40th St SE. Grand Rapids MI, 49512

USA

Assembly Guide

Pilot’s Handbook

Technical Illustration

Parts List

Summary of Contents for Tour II

Page 1: ...www TerraTrike com 800 945 9910 4460 40th St SE Grand Rapids MI 49512 USA Assembly Guide Pilot s Handbook Technical Illustration Parts List ...

Page 2: ...ur Installation and Setup Pg 11 Front Derailleur Setup Pedal Installation Pg 12 Chain Installation Pg 13 Handlebar Cable Housing Routing Installation Pg 14 Seat Clamp Installation Pg 15 Seat Installation and Reflector Installation Owners Information Pg 16 17 Pg 16 Welcome Unpackaging Cautions Safety Riding Tips Pg 17 Warranty Information Technical Drawing Parts List Pg 18 20 Pg 18 Tour II Technica...

Page 3: ...r heat and friction will fuse weld the fasteners together Adjustment will be impossible and not covered under warranty 1 Locate Record Serial Number 2 Boom Installation Number is located under the underside of the frame 1 Boom must be slid all of the way onto the boom receiver tube so that none of the non painted surface is showing Torque Spec 100 125 in lbs ...

Page 4: ...ount bolts completely If the hubmounts cannot rotate on the kingpin easily loosen bolts slightly until they do Failure to do so can result in poor steering performance WARNING please check the kingpins periodically Road vibration will cause them to loosen over time ...

Page 5: ...er outside Idler Trike Frame Trike Frame PLEASE NOTE An Additional M8 washer illustrated in white may be required for proper Idler spacing between L bracket and Idler RIGHT SIDE OF TRIKE LEFT SIDE OF TRIKE Front Idler Assembly Rear Idler Assembly IMPORTANT Drive portion of chain must be routed on the idlers closest inside idlers to the frame return portion of chain is routed on the outer idlers Id...

Page 6: ...shers on the under side of the steering brace tongue Install between steering tongue and tie rod end THERE ARE NO WASHERS ON 2011 TOURS Hubmount L Bracket computer sensor mount Make sure lines on tie rods are attached as pictured This will make alignment easier 4 ...

Page 7: ...can rotate forward or backward If you decide to adjust your Tour II handlebars follow the below steps 1 Loosen the 4 clamping bolts that secures your handlebar to the steering brace number 26 in technical draw ing 2 Rotate handlebars to a comfortable position you should sit on the trike for this adjustment 3 Retighten clamp bolts uniformly and securely Remember The handle bars are NOT load bearing...

Page 8: ...roper setup you should see day light on either side of the rotor with bolt screws tightened down See below image for bolt location and fastener layout Hubmount M6 washers OR Fender stay Caliper Bolts Mounting Bolts 10 Brake Caliper Installation 6 ...

Page 9: ...his will prevent the handlebars from moving while wheel alignment is completed Loosen nut as desired when steering setup is complete NUT IS ON THE UNDERSIDE OF THE FRAME Inflate tires to proper PSI before alignment 7 Tire Pressure Tire pressure is indicated on the side wall of of each tire TIRE PRESSURE SHOULD BE CHECKED BEFORE EACH RIDE ...

Page 10: ...11 Front Wheel Alignment Cont Step 2 Make Right Hand Wheel Parallel To Main Tube Frame Rotate tie rod to move wheel 14 7 8 or 378 mm 8 ...

Page 11: ...ock nut to desired resistance after alignment is completed IMPORTANT Try to measure to the center of each tire Also keep the measuring device level when measuring A millimeter of toe in on the front wheel is acceptable This may improve high speed handling Double check all measurements before riding Sometimes the handle bar can move during the process which alters all other measurements An improper...

Page 12: ...12 Confirm Derailleur Hanger Alignment Rear Derailleur Installation Set Rear Derailleur High Low Stops 13 Grease threads on derailleur before installing 10 ...

Page 13: ...14 Set Front Derailleur High and Low Stops 15 Pedal Installation tighten securely Grease threads on pedals before installing 11 ...

Page 14: ...llation and Routing Trike Frame Front Idler Assembly Rear Idler Assembly Trike Frame Return Chain Chain Drive Chain Chain LEFT SIDE OF TRIKE RIGHT SIDE OF TRIKE LEFT SIDE OF TRIKE RIGHT SIDE OF TRIKE Return Drive 12 ...

Page 15: ...rake cable behind the shifter cables Illustrated above LEFT HAND SHIFTER FOR FRONT Rotate the shifter so the barrel adjuster faces backwards Don t forget to crimp cable ends on cables Cable ends have been provided in your trike kit FOR TRIKES WITH BAR END thumb SHIFTERS The brake cable housing doesn t need to be routed behind the shifter cable housing as shown above 13 ...

Page 16: ...bolt needs to be tight enough to allow seat frame mounting tabs to fit over sliding seat clamp use detent ring pins to secure seat stays together Tighten seat frame bolts before tightening seat clamp bolts 19 Install the seat mesh on the seat frame After the mesh is installed on the seat frame tuck the excess strap back up into the buckles ...

Page 17: ...LL ROTATE ON THE MAIN TUBE OF THE FRAME THIS CAN LEAD TO LOSS OF CONTROL WHICH CAN RESULT IN SERIOUS INJURY OR DEATH 2 Incline Recline Position To adjust the incline recline position sitting up right or laying back pull the seat stay pins number 3 in technical illustration from the seat stays number 4 in the technical illustration You can now adjust your angle of recline seat back angle When you h...

Page 18: ...k behind you We strongly recommend the use of a rear view mirror Also make sure to turn your head and look before turning or changing lanes Use caution when cornering Learn to use safe speeds for negotiating corners and going down hills Lean into turns when cornering at speed Your TerraTrike can be rolled if turned too sharply for a given speed Rule of thumb rubber side down The disc brakes and ro...

Page 19: ...ns and maintained prop erly Warranty does not apply to paint finish or components attached to the frame Attached components are subject to the warranty if any of their original manufacturer Warranty claims must be presented to the place where the product was purchased whether that is an authorized WizWheelz dealer or the WizWheelz factory Proof of purchase must accompany all requests for warranty ...

Page 20: ...11 11 26 27 27 33 29 30 31 32 24 25 22 22 27 27 Tour II Technical Illustration Parts List 18 ...

Page 21: ...2 13 M8 Hex Nut left hand 2 14 Tie Rod 2 15 M8 Nyloc Nut 10 16 M8 Hex Nut right hand 2 17 Tie Rod End right hand 2 18 Axle Bolt Socket Plug 2 19 Wheel Bearing 20mm Pressed into hub 6 20 Wheel hub 20mm Front 2 21 Hubmount 1 right hand 1 left hand 1 Set 22 M8x16 BHCS 4 23 L Bracket 4 24 Handle Bar 1 25 Seat Frame 1 26 Steering Brace Clamp 1 27 Bushings 12mm 6 28 Steering Brace Nyloc Nut 1 29 M5x12 B...

Page 22: ...mp Technical Drawing Part Number Sportster Seat Clamp Part Description Quantity 1 Seat Clamp Right Side 1 2 M8 Lock Nut 3 3 Seat Clamp Shims 2 4 Seat Clamp Left Side 1 5 M8 Flat Washer 3 6 M8x40 Socket Head Cap Screw 3 20 ...

Page 23: ...hort Boom Boom Size X seam Range Short 36 42 Medium 38 44 Long 40 46 Boom Size Boom Size Short 14 Medium 16 Long 18 Boom Size Chain Length Short 138 Medium 142 Long 146 Chain Length includes master link Range of fore aft seat movement approx 6 21 ...

Page 24: ...ke com forum TerraTrike Blog http terratrike com blog TerraTrike Facebook Page http www facebook com terratrike TerraTrike Twitter Page http www twitter com terratrike TerraTrike Youtube Channel http www youtube com wizwheelzterratrike TerraTrike Owners Group http sports groups yahoo com group wwog Bentrider Online BROL http www bentrideronline com Recumbent Journal http www recumbentjournal com W...

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