Tennant 1230 Operator And Parts Manual Download

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1230

Operator and Parts Manual

609743

Rev. 00 (01-00)

Model No.:
609392 – 120V
609384 – 230V
609684 – 240V EMC

FAX: 1–800–678–4240
CUSTOMER SERVICE: 1–800-982–7658

TENNANT COMPANY

Commercial Products
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.

SelfContained Carpet Extractor

Summary of Contents for 1230

Page 1: ... 609743 Rev 00 01 00 Model No 609392 120V 609384 230V 609684 240V EMC FAX 1 800 678 4240 CUSTOMER SERVICE 1 800 982 7658 TENNANT COMPANY Commercial Products 12875 RANSOM STREET HOLLAND MI 49424 U S A Self Contained Carpet Extractor ...

Page 2: ...r carry by cord use cord as a handle close a door on cord or pull cord around sharp edges or corners Do not run appliance over cord Keep cord away from heated surfaces 7 Do not unplug by pulling on cord To unplug grasp the plug not the cord 8 Do not handle plug or appliance with wet hands 9 Do not put any object into openings Do not use with any opening blocked keep free of dust lint hair and anyt...

Page 3: ...ans l embrasure d une porte ou l appuyer contre des arêtes vives ou des coins Ne pas faire rouler l appareil sur le cordon Garder le cordon à l écart des surfaces chaudes 7 Ne pas débracher en tirant sur le cordon Tier plutôt la fiche 8 Ne pas toucher la fiche ou l appareil lorsque vos mains sont humides 9 N insérer aucun objet dans les ouvertures Ne pas utiliser l appareil losqu une ouverture est...

Page 4: ...plug No adaptor should be used with this appliance GROUNDED OUT LET 3 HOLE GROUNDING PIN INSTRUCTIONS VISANT LA MISE A LA TERRE Cet appareil doit être mis à la terre En cas de défaillance ou de panne éventuelles la mise à la terre fournit au courant un chemin de moindre résistance qui réduit le risque de choc élec trique Cet appareil est pourvu d un cordon muni d un conducteur de terre et d une fi...

Page 5: ...ill out at time of installation for future reference Model No Install Date Serial No 2000 Tennant Company Printed in U S A TABLE OF CONTENTS SAFETY PRECAUTIONS 6 GROUNDING INSTRUCTIONS 6 SAFETY LABELS 7 SPECIFICATIONS 8 MACHINE COMPONENTS 9 OPERATION OPERATION OF CONTROLS 10 PRE OPERATION 10 TRANSPORTING MACHINE 10 HOW THE MACHINE WORKS 10 FILLING THE SOLUTION TANK 10 PREPARING FLOOR FOR CLEANING ...

Page 6: ...ng parts Do not wear loose jackets shirts ties or sleeves when working on machine Use manufacturer supplied or approved replacement parts 4 When using machine Do not pull machine by plug or cord Keep cord away from heated surfaces Do not unplug by pulling on cord WARNING Hazardous Voltage Shock Or Electrocution Can Result Unplug Power Cord Before Working On Machine WARNING Flammable Materials Can ...

Page 7: ...s indicated If these or any label becomes damaged or illegible install a new label in its place FOR SAFETY LABEL LOCATED ON THE MACHINE HANDLE FRAME FLAMMABLE SPILLS LABEL LOCATED ON THE SOLUTION TANK COVER MOVING PARTS LABEL LOCATED ON THE SCRUB HEAD HAZARDOUS VOLTAGE LABEL LOCATED ON THE REAR PANEL OF THE MACHINE ...

Page 8: ...EFILL FLUID CAPACITIES Solution tank 34 L 9 gal Recovery tank 19 L 5 gal Combined capacity in recycle cleaning mode 53 L 14 gal GENERAL MACHINE DIMENSIONS Length 760mm 30 in Width 510mm 20 in Height 880mm 35 in Cleaning path width 430mm 17 in Brush width 360mm 14 in Brush diameter 90mm 3 4 in Power cord 12m 40ft MACHINE WEIGHT Empty solution recovery tank 51kg 111lb Full solution Tank 84 4kg 186lb...

Page 9: ... Intake Head H Drain Hose B Solution Tank I Control Handles C Solution Tank Cover J Rear Wheels D Recovery Tank K Powerbrush Head E Recovery Tank Cover L Powerbrush Storage Latch F Power Cord M Recycle Valve recycle model G Control Panel N Recycle Valve Selector Handle recycle model ...

Page 10: ...sure before resuming scrubbing and check the brush for obstructions PRE OPERATION Check power cord for any wear or damage Do not operate machine with a damaged cord Check if the correct power plug is installed TRANSPORTING MACHINE To move the machine from one place to another tip the machine back by the machine handles and push the machine forward The power cord can be wrapped around the machine h...

Page 11: ... tank Picking up excess water will cause the solution tank to overfill and solution may enter and damage the vacuum motor 6 Place the solution tank cover on the solution tank and make sure the cover gasket seals the tank PREPARING FLOOR FOR CLEANING 1 Remove loose objects or debris as they will plug squeegee openings and cause streaking and poor water pickup 2 Remove gum or other such materials st...

Page 12: ...k in addition to the solution tank as follows 1 Fill the recovery tank to the last link of the fill level chain with solution ATTENTION Do not use water hotter than 55 C 130 F in the recovery tank or tank damage may occur 2 Add detergent in the same dilution ratio used in the solution tank 3 Make sure the machine is in the recycling mode A B C E D FILLING RECOVERY TANK A Hose B Fill Opening C Reco...

Page 13: ...will be drawn into the vacuum fan and can damage it A B FOAM IN FILL AREA A Solution Tank Cover B Fill Area If the foam starts rising into the fill areas unplug the machine Drain some of the solution from the tanks and or reduce the amount of detergent being used Chemical defoaming agents may be used Follow instructions on the detergent ATTENTION Excessive use of defoamers in the recycle mode may ...

Page 14: ...mpletely drained and flushed place the drain plug back into the end of the drain hose and turn the end of the drain plug clockwise to tighten the plug Hang the drain hose back onto the retaining clip on the back of the machine EMPTYING AND CLEANING THE RECOVERY TANK 1 Turn the recycle valve clockwise horizontally across the solution hose in the recovery tank recycle model only Pull the vacuum hose...

Page 15: ...tems over after operating the machine Check the power cord for damage and wear Wipe cord clean and wrap around handle of machine Check for and remove any string or material wrapped around the scrub brush Move the machine to an area to be kept until it is needed again It is suggested that both tank covers be left slightly open for the tanks to ventilate Lock the powerbrush head in the UP position t...

Page 16: ...t Hose B Recovery Tank 3 Attach the other ends of the solution and vacuum hoses to the selected attachment tool in the same way A B C D 06598 CONNECTING ATTACHMENT A Solution Hose Quick Disconnect B Vacuum Hose C Valve Handle D Selected Attachment 4 Press the bottom l of the hand tool switch Press the bottom l of the vacuum switch 5 To disconnect the attachment reverse the above steps OPERATION OF...

Page 17: ... flip the cleaning tool so the squeegee side is facing down Push and or pull the tool across the floor to pickup the solution A B HARD FLOOR WAND A Cleaning Tool B Squeegee If the hard floor wand is difficult to push or does not pickup the solution properly adjust the roller wheels on the tool by turning the black adjustment knob A B ADJUSTING ROLLER WHEELS A Adjustment Knob B Roller Wheels The wh...

Page 18: ...cement Scrub brush replacement if required Replace the brush when the remaining bristles measure 10 mm 0 38 in or less in length Motor carbon brush inspection replacement in brush vacuum motors Brush bearing and seal inspection replacement SOLUTION SYSTEM The solution system can accumulate an alkaline buildup The pumping nozzle system should be flushed monthly or more often if hard water is used R...

Page 19: ...ed to freezing temperatures ATTENTION Freezing temperatures can severely damage components Do not store or transport machine in areas where freezing of solution contents could occur unless machine is freeze protected Failure of components due to lack of freeze protection voids the warranty on such components To protect machine from freezing 1 Move machine over floor drain and plug the power cord i...

Page 20: ... inlet filter clogged Clean filter Nozzles and or feed lines plugged Clean Pump or electrical malfunction Contact service center Solution flow does not stop when triggers are released Hand tool switch is set in the WAND position Set hand tool switch to TOP position Machine leaves streaks on carpet Solution low or empty Refill tank s Nozzle s and solution tank screen plugged Clean Operation too fas...

Page 21: ... clean water first Consider using chemical defoamer in recovery system System overfilled recycle mode Reduce solution level Foam exits vacuum motor cover at rear of machine System overfilled Reduce solution level Too much or wrong chemical Reduce dilution change to proper chemical Solution leaks from machine Loose clamps fittings Tighten replace Broken hoses components Inspect repair replace Compo...

Page 22: ...TS Tennant 1230 7 96 22 Main Frame and Plumbing Group 2 3 4 5 6 7 8 9 1 10 11 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 33 37 7 15 27 16 27 40 39 41 42 12 25 13 14 14 13 43 44 45 46 36 38 34 35 49 48 47 50 ...

Page 23: ...ckJet 5 21 575282000 Cap QuickJet 4 22 200960 Nozzle Spray 4 23 575239000 Glide Vac Shoe 2 24 150420 Elbow Street 1 25 200160017 Nut Lock 2 26 150300 Connector Anchor 1 27 140301 Clamp Hose 3 28 575318000 Plug Pipe 1 29 575521000 Fitting Quick Conn 1 30 575520000 Quick Connect 1 31 575265000 Angle Coupling 1 32 575235000 Hose Vacuum 1 33 25160 Hose Braided 1 34 200313012 Washer Flat 4 35 575544000...

Page 24: ...STANDARD PARTS Tennant 1230 7 96 24 Recovery Tank Group 14 10 5 6 9 1 15 21 20 19 18 24 26 16 17 17 17 27 Recycle Recovery Tank 4 3 2 7 8 12 13 22 23 25 11 ...

Page 25: ...00 Gasket Cover 1 11 575600 Washer Rubber 1 12 575531 Spacer 2 13 575569000 Screw 2 14 N A Tank Recovery Pail non recycle model 1 15 Asm Recovery Tank Pail Teal recycle model 1 609163 Tank Recovery Pail Teal recycle model 1 16 575228000 Seal Water 1 17 575535000 Fitting Nipple 3 18 575340000 Valve Ball 1 19 150404 Street Elbow 45 1 20 575545000 Fitting Reducer 1 21 578014000 Screen 1 22 200613384 ...

Page 26: ...ARD PARTS Tennant 1230 7 96 26 Solution Tank Group 2 3 5 6 4 7 8 9 10 1 11 12 16 17 18 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 47 39 40 41 36 44 37 15 21 48 19 20 21 45 19 20 38 43 42 13 20 13 20 46 14 ...

Page 27: ...er Lock 11 21 578302 Screw m5x14mm 2 22 621324 Plug Expansion 1 23 578441 Strap Hose Drain 1 24 575538000 Spacing Link 1 25 575537 Chain Ball 1 26 575502000 Clip Hose Drain 1 27 575246000 Screen Inlet 1 28 575511000 Baffle Tank 1 29 575536 Coupling End 1 30 575221000 Cover Tank 1 31 575222000 Gasket Cover 1 32 578032000 Knob Fill Cover 1 33 575104 Decal Fill Tank textless 1 34 578767 Decal Flam Ma...

Page 28: ...STANDARD PARTS Tennant 1230 1 00 28 Solution Tank Group EMC Model 3 5 6 4 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 36 44 2 45 37 ...

Page 29: ...0 578869 Filter RFI 3 21 578849 Clamp 1 22 621324 Plug Expansion 1 23 578441 Strap Hose Drain 1 24 575538000 Spacing Link 1 25 575537 Chain Ball 105 26 575502000 Clip Hose Drain 1 27 575246000 Screen Inlet 1 28 575511000 Baffle Tank 1 29 575536 Coupling End 1 30 575221000 Cover Tank 1 31 575222000 Gasket Cover 1 32 578032000 Knob Fill Cover 1 33 575104 Decal Fill 1 34 578767 Decal Flam Mat 1 35 57...

Page 30: ... PARTS Tennant 1230 7 96 30 Powerbrush Group 2 11 14 25 27 28 26 29 1 31 30 38 34 39 40 41 42 43 44 45 46 47 50 49 48 8 5 16 17 18 20 7 24 2 13 33 32 33 35 36 37 32 33 9 3 4 21 22 23 21 22 23 15 12 19 3 6 3 10 ...

Page 31: ...7 575571000 Cap QuickJet 1 28 575568000 Tip QuickJet 1 29 575254000 Motor Brush Assy 120v 1 575375000 Brush Card Assembly Replacement 120v not shown Set 2 575373 Armature with Bearings 120v not shown 1 29 575581 Motor Brush Assy 230v 1 190154 Brush Card Assembly Replacement 230v not shown Set 2 30 575259000 Sheave Motor 1 31 575261000 Belt 1 32 575380 Nut 10 32 4 33 140012 Washer Plain 6 34 575256...

Page 32: ...STANDARD PARTS Tennant 1230 1 00 32 Electrical Panel Group 1 2 3 4 5 11 12 13 14 27 16 18 19 20 21 25 26 28 29 30 31 22 23 24 6 7 8 10 9 15 17 34 32 32 33 ...

Page 33: ...013000 Block Terminal 1 14 578259000 Wire Jumper 2 15 578011000 Screw Self Tap 2 16 575513000 Ground Wire Assy 1 17 140897 Screw F Slot 1 18 579124 Strain Relief 1 19 575303000 Harness Wire 1 20 578009000 Grommet 1 21 578080000 Grommet 1 22 575101 Decal Console 1 23 578007000 Block Terminal 1 24 578011000 Screw Self Tap 2 25 578004000 Circuit Breaker 3A 120V 1 25 578337000 Circuit Breaker 1 5A 230...

Page 34: ...STANDARD PARTS Tennant 1230 7 96 34 Electrical Schematic ...

Page 35: ...mp Solution Asm 120V 1 1 180109 Pump Solution Asm 230V 1 2 190129 Kit Pressure Switch 1 190172 Kit Pressure Switch Viton 1 190134 Kit Diaphragm Only 1 3 190128 Kit Upper Pump Housing 1 190124 Kit Check Valve Only 1 4 190171 Kit Valve Viton 1 5 190131 Kit Service 1 6 190130 Kit Lower Pump Housing 1 ...

Page 36: ...3 4 5 Ref Part No Description Qty 575243000 Vacuum Fan Assy 120V 1 575034 Vacuum Fan Assy 230V 1 1 130487 Cover Fan Motor 1 2 575381000 Brush Fan Motor 120V 2 575592 Brush Fan Motor 230V 2 3 100038 Gasket Foam 1 4 130096 Terminal 2 5 130040 Wire Tie 1 ...

Page 37: ... Wand Assy w Handle 1 2 578091000 Plug Quick Connect 1 3 578077000 Bracket Valve 1 4 578064000 Valve Water 1 5 578094000 Fitting Hose Barb 1 6 578160000 Clamp Hose 2 7 575523000 Hose Reinforced 1 8 575529000 Tip Spray 1 9 150510 Fitting Hose 1 578904000 Handle Assy 1 10 578155000 Handle Wand 1 11 578211000 Screw 2 12 578154000 Bracket Handle 1 ...

Page 38: ...OPTIONS Tennant 1230 7 96 38 Hard Floor Wand 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 22 23 24 25 26 2 21 19 27 ...

Page 39: ...8063000 Head Wand 1 10 578078000 Retainer Squeegee 2 11 578074000 Blade Squeegee 2 12 578124000 Bracket Axle 1 13 578439 Nut Thumb 1 14 578228000 Spring Compres 1 15 578143000 Stud Adjust 1 16 578126000 Axle Wand 1 17 578125000 Wheel Guide 2 18 578123000 Bracket Axle 1 19 578155000 Handle Wand 1 20 578154000 Bracket Handle 1 21 578091000 Male Quick Conn 1 22 578164000 Grommet 1 23 578821000 Hose S...

Page 40: ...519000 Nozzle 1 3 578064000 Valve Water 1 4 578091000 Plug Quick Conn 1 Hose Assembly 1 2 3 4 5 6 2 3 4 Ref Part No Description Qty 578903000 Hose Assy 1 1 578318000 Fitting Quick conn 1 2 578160000 Clamp hose 2 3 578820000 Hose 1 4 578072000 Cuff swivel 2 5 578276000 Hose vacuum 1 6 578071000 Connector quick F 1 ...

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