Raychem Devices
No: RCPS-200-20
Rev: E1
Date: August 10, 2016
Installation Procedures for D-436-XX and D-200-XX
(Miniseal™) Sealed Crimp Splices
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Unless otherwise specified dimensions are in millimeters. [Inches dimensions are in between brackets]
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1.
Scope:
This document covers the installation procedures and inspection requirements for D-436-
XX and D-200-XX devices for making immersion-resistant crimped splices.
2.
References:
(1) MiniSeal™ Wire Splices Selection Guide (H50279 6/79).
(2) Tyco Electronics Customer Drawings (CD), D-436-XX.
(3) Tyco Electronics Customer Drawings (CD), D-200-XX
3.
Application Equipment and Tools:
3.1
Crimp Tools
(1) AD-1377 Crimp Tool.
(2) Manufacturer's recommended crimp tool for splices other than Tyco Electronics/
Raychem crimp splices.
3.2
Heating Tools
Products
Heating Tool
Reflector
Setting
D-436-XX
AA-400 Superheater
Solder Sleeve
700°F (370°C)
HL1910E
PR-25D-
REFLECTOR
with HL-1802E-
ADAPT-PR or
HL1802E-07616
REFLECTOR
6 on dial
(1)
HL2010E
700°F (370°C) on LCD
(1)
D-200-XX
AA-400 Superheater
Solder Sleeve
750°F (400°C)
HL1910E
PR-25D-
REFLECTOR
with HL-1802E-
ADAPT-PR or
HL1802E-07616
REFLECTOR
7 on dial
(1)
HL2010E
750°F (400°C) on LCD
(1)
D-436-XX,
D-200-XX
IR-500 or IR-550
Infrared Heater
RG-2
RG-6
N/A
Note: CV-1981 Heating Tools are suitable alternatives. See product brochure for additional details.
4.
General Information:
4.1
Description
The parts covered by this document are designed for making immersion resistant crimped
splices in wires rated for at least 135
C. This procedure covers crimp splices for making
