TDK relyon plasmabrush PB3 Integration Operating Instructions Manual Download | Manualshive

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Operating instructions

BA-PB3_IP_EN / F0354800

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Summary of Contents for relyon plasmabrush PB3 Integration

Page 1: ...Operating instructions BA PB3_IP_EN F0354800...

Page 2: ...ined and qualified persons Train your staff The operator user is responsible for ensuring that personnel have fully understood the operation of the machine and the safety requirements Copyright relyon...

Page 3: ...5 Unpacking and installation 14 5 1 Unpacking 14 5 2 Installation 15 6 Special notes on using the plasma process 17 6 1 General description 17 6 2 Notes on the correct handling of the substrates to b...

Page 4: ...ith the current state of the art However it is impossible to eliminate residual risks Always adhere to the following safety instructions Caution Electrical voltage Danger from high voltage Never direc...

Page 5: ...until it cools down in such a way that nobody is injured by the hot surfaces After use store the machine only in places that are not temperature sensitive or are not combustible Caution Nitrogen oxid...

Page 6: ...pressly authorised by the manufacturer 1 3 Intended use The machine is intended solely for the plasma treatment of surfaces e g metals textiles glass plastics to activate clean coat or remove residue...

Page 7: ...als at atmospheric pressure This plasma treatment can produce significantly improved results during subsequent gluing painting printing coating wetting laminating and metallising 2 2 Machine overview...

Page 8: ...and top view No Component 1 Signal lamp for machine on off red 2 Master switch I O 3 Socket for remote control or PLC control 4 Cable assembly bushing incl HV cable 5 Maintenance unit for compressed a...

Page 9: ...1 Socket for mains connection cable with cover cap 2 2 3 Remote control available as an option Description Fig Schematic diagram of the remote control No Component 1 PLASMA ON OFF switch 2 GAS ON OFF...

Page 10: ...50 3 M3 connection for PE cable 4 M5 mounting holes for attachment to customer unit Attention Damage to machine Barrier sleeve made of ceramic in the plasma generator 1 Ceramics sleeve and spacers oth...

Page 11: ...utput K Green 24 V DC power supply 24 V generated internally in the machine J Black GND B Blue Feedback GAS ON OFF 24 V 0 V D White Feedback PLASMA ON OFF 24 V 0 V F Brown Feedback QUIT ERROR 24 V 0 V...

Page 12: ...tor IP 20 acc to EN 60529 Remote control IP 54 Protection class Class I acc to IEC 61140 Operating voltage of plasma generator up to 20 kV Upeak max voltage for ignition briefly up to 2 kV RMS average...

Page 13: ...80 l min Nitrogen 40 80 l min Activation period 100 continuous mode Plasma on Before activating the high voltage for plasma generation the gas supply to the plasma generator must be switched on for at...

Page 14: ...nsure that there is no nominal tensile stress on the cables This also applies to the signal cable of the optional remote control The cable assembly incl HV cable or signal cable can also be damaged by...

Page 15: ...is placed on the cables and lines when using the machine 2 Mount the plasma generator in your system using suitable M5 screws Follow the drilling pattern of the mounting plate see figure below on whi...

Page 16: ...16 BA PB3_IP_EN F0354800 Fig Schematic diagram of the mounting plate...

Page 17: ...ced reduction of metal surfaces Chemical free bleaching of textiles Plasma sterilisation of fabric Treatment of food products to improve quality and shelf life Sterilisation of thermally unstable plas...

Page 18: ...is provided on the machine for a special form of plasma treatment involving transferred electric arcs If you want to use this special application please contact relyon plasma GmbH directly 6 3 Carryin...

Page 19: ...er supply voltage on off 2 Power on LED red Indicates power supply is established master switch is switched on 3 Throttle valve for compressed air supply Opens and regulates the compressed air supply...

Page 20: ...essed air supply to the maintenance unit 5 on the back of the machine Set the pressure at the pressure gauge to at least 4 bar 3 Operation with a higher level system control The solenoid valve must be...

Page 21: ...that PIN K and PIN C are disconnected no plasma process Operation with an optional remote control In emergencies both the plasma process and the gas supply are interrupted by pressing the emergency s...

Page 22: ...g this time the machine must not be switched off or disconnected from the mains under any circumstances 2 Operation with a higher level system control The solenoid valve must be closed to interrupt th...

Page 23: ...tage is still present after the machine is switched off It is forbidden to open the machine Before carrying out maintenance servicing or repair work always disconnect the machine from the power supply...

Page 24: ...F0354800 1 Disconnect the power supply from the machine 2 Open the filter holder by the tab with the logo 3 Insert a new filter mat 4 Press the filter holder closed by the tab until it noticeably cli...

Page 25: ...ck oxide layer on the plasma nozzle and a marked burnt in crater on the electrode will impair the ignition properties and increase the temperature of the plasma flame In these cases the parts must be...

Page 26: ...il and screw it in tightly with a torque wrench tightening torque 1 Nm 6 If necessary first install the spacer for the ceramic sleeve plastic then install the ceramic sleeve 4 back into the generator...

Page 27: ...ufficient Make sure that the gas supply is properly connected to the machine and that there are no leaks damage to the hoses Specified range 40 80 l min Wear of nozzle or electrode Check wear of nozzl...

Page 28: ...EC EMC Directive Directive 2014 30 EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility...

Page 29: ...t 77071900 Cap nut Spare part 76849401 PB3 electrode with O ring Wear part 1000242500 A250 nozzle Wear part 1000600700 A350 nozzle Wear part 78707200 A450 nozzle Wear part relyon plasma GmbH A TDK Gro...

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