TATU PD PLUS Operator'S Manual Download

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OPERATOR’S

MANUAL

PD / PCA

PCA PLUS

Summary of Contents for PD PLUS

Page 1: ...OPERATOR S MANUAL PD PCA PD PCA PCA PLUS PCA PLUS ...

Page 2: ...Dealer Owner Firm Farm City State No of the Certificate of Guarantee Serial No Date Invoice No Product Notes IDENTIFICATION ...

Page 3: ...y must also read and understand the safety recommendations For any further explanation or in the case of technical problems that may arise during the service consult your dealer and the Technical support department of the factory as they can ensure the fully functioning of your TATU equipment We reiterate that a careful read and an observation of every item on this manual are needed to assure a gr...

Page 4: ...alve 62 BT CDC JS LS circuit for tractor with closed center control valve 63 Circuit with flow divider for the tractor pump PCA 64 Circuit with control valve for the tractor pump PCA PLUS 65 Tatu hydraulic system circuit SHT 66 BT circuit without control valve PCA PCA PLUS 67 BT circuit without the front loader control valve 68 BT circuit with front loader control valve 69 Setting up assembly of a...

Page 5: ...Accessory hydraulic circuit 100 101 Flow divider valve DFE 102 SAB operational precautions PCA 103 Leveling rod 104 Self leveling system operational precautions SAE and PAC 104 Front loader correct use 105 106 Operational precautions 106 GSA correct way to use the equipment 107 Front loader angular adjustment 108 Front loader cutting depth adjustment 109 SAB accessory assembly PD 110 8 Maintenance...

Page 6: ...enance of the equipment The instructions in this manual indicates how to get the best performance and allow the operator to get maximum income increasing the equipment lifetime This manual should be read by operators and maintenance staff IMPORTANT Only people who own a full knowledge of the tractor and equipment must transport operate and carry out any maintenance on them Marchesan is not respons...

Page 7: ... observed If the safety instructions are not being followed a serious accident or even death may occur Dear operator Respect the ecology Do not throw trash away This gesture of goodwill helps to protect our environment Products such as oil fuel filters batteries and others are spilt over the soil and can penetrate to the underground layers compromising nature Ecological and conscious disposal of t...

Page 8: ...nd treated seeds make any contact with your skin or clothes Keep access and work places clean or free from oil and grease Risk of accidents Never transport the equipment on highways or paved roads Avoid that the tractor wheels touch the drawbar in sharp turns Always use the safety locks to carry out any maintenance or to transport the equipment Working safely Have extreme caution when operating wi...

Page 9: ...ving support Have extreme caution when driving under electrical power lines Any contact may result in severe shocks injuries or death Do not open or remove the safety protections while the equipment is on Shut down the engine and remove the tractor key from the ignition before carrying out any maintenance or repair on the equipment Keep a safe distance from the equipment during the job Every profe...

Page 10: ...nds and arms from the abrasive elements that may cause cuts or scratches Whenever assembling or elements that may cause cuts or scratches Whenever assembling or disassembling the equipment always use safety gloves disassembling the equipment always use safety gloves The safety glasses protect the eyes from any type of debris that would The safety glasses protect the eyes from any type of debris th...

Page 11: ... entangled to the moving parts of the equipment 8 Never operate the equipment without its protective devices 9 Have full knowledge of the soil before starting to work Use the speed which is suitable to the conditions of the ground or pathways to be covered Provide the delineation of obstacles or hazardous locations 10 Carefully check the transport width on narrow locations 11 Be careful while hitc...

Page 12: ...gest that you carefully read the manual as it will be a guide for periodic verifications that need to be done and will allow that you assure the maintenance of your equipment 20 Fasten the safety chain between the tractor and equipment 21 Do not allow any person or animal to get under the equipment at any time 22 If there is any doubt after reading it ask your dealer For more complicated operation...

Page 13: ...ll overtaking and oncoming traffic 8 After 8 to 10 km transporting please inspect the load condition Repeat this procedure every 80 to 100 km Give more attention when transporting the equipment on rough roads slopes and other adverse conditions 9 Always be careful with the load height especially when passing under electrical power lines bridges and others 10 Check all laws and regulations regardin...

Page 14: ...rk Regulatory Standard NR 12 This Regulatory Standard and its annexes provide technical references basic principles and protective measures to ensure the health and physical integrity of workers and establishes minimum requirements for the prevention of accidents and occupational diseases in the design stages and use of machinery and equipment of all kinds and also to its manufacture importation t...

Page 15: ... personnel should carry out the equipment movimentation Note every condition of each PPE such as the foot protection safety glasses safety helmet protective gloves and other PPE as required Use chains of at least 3 meters long to lift the equipment safely Use the adequate points for lifting and be sure that the equipment is safe Avoid accidents Always isolate the area where the lifting and compone...

Page 16: ...als The safety decals warn about the equipment points that require more attention and they should be kept in good repair If these decals become damaged or illegible replace them Marchesan provides decals upon request and indication of the respective serial number ...

Page 17: ...03 06 2659 01 PCA 800 AR decal 05 03 06 2769 01 PCA PLUS 1750 decal 05 03 06 2770 01 PCA 1100 AR decal 05 03 06 2916 01 PCA PLUS 2000 decal 05 03 06 2917 01 PD decal 05 03 06 2270 01 Special procedures decal 05 03 03 0770 03 Lifting points decal 05 03 03 4078 01 Read the manual decal 05 03 03 1428 01 Lubricate and tighten daily decal 05 03 03 1827 Decal set 2 To the operator Safety decals ...

Page 18: ...ick coupled to the tractor and without quick activation BT CD JS AR Tractor pump with double control valve with joystick and quick activation this system uses the same components as mentioned on the previous setting but with quick actication included SHT Tatu hydraulic system it uses a pump with independent sprcoekts oil reservoir with complete filtering system and double or triple control valve T...

Page 19: ...PAM weight kg 210 266 420 Detached weight kg 100 140 260 Bucket width mm 900 1200 1700 Normal load volume m 0 23 0 30 0 60 Over the border load volume m 0 30 0 40 0 75 Lifting height mm 2200 2250 2300 Load capacity kg 700 850 1600 PAH weight kg 264 294 455 Detached weight kg 110 275 430 Number of teeth 7 9 11 13 Length mm 1900 2500 3140 3680 Teeth height mm 780 780 780 780 Detached weight kg 180 3...

Page 20: ...e attachment 2200 600 235 LDA Dozer blade attachment 2400 600 285 LDA Dozer blade attachment 2600 600 295 GSA Agricultural silage fork 1640 0 75 345 GSA Agricultural silage fork 2290 1 05 430 EAG Refuse raker 2400 940 09 297 295 SAB Sling bulk sack lift 1230 2245 200 SAE Forklift attachment 1230 1000 250 GRF Hay claw 1640 780 GCA Agricultural loader fork 1510 1320 330 Accessories PCA and PCA PLUS ...

Page 21: ...g support 06 Stabilizer 02 Support bars 07 Lifting cylinder 03 Articulator 08 Articulator cylinder 04 Lever 09 Hydraulic circuit 05 Jack arm 10 Transport lock Check the accessories on the optional pages NOTE 01 01 02 02 02 02 07 07 09 09 08 08 08 08 06 06 05 05 04 04 03 03 10 10 07 07 ...

Page 22: ...t bars 08 Articulator cylinder 03 Articulator 09 Hydraulic circuit 04 Lever 10 Transport lock 05 Jack arm 11 Stabilizer arm 06 Stabilizer 12 Upper articulator 4 Components 11 11 11 11 02 02 12 12 07 07 07 07 02 02 09 09 08 08 08 08 01 01 06 06 05 05 04 04 03 03 10 10 Check the accessories on the optional pages NOTE ...

Page 23: ...ulic circuit 03 Rods 08 Transport lock 04 High moving support guide 09 Exhaust extensor 05 Guide bar 10 Wrenches 11 Front blade optional For every tractor model there is a corresponding frame to it as shown on the frame assembly pages NOTE 01 01 02 02 05 05 04 04 03 03 11 11 07 07 02 02 10 10 08 08 09 09 06 06 ...

Page 24: ...izer fixation 10 Stop PD PCA PCA PLUS frame components Tractor models Valtra 144 to 194 Valtra frame assembly 08 08 01 01 07 07 10 10 09 09 03 03 04 04 06 06 05 05 02 02 Only QUALIFIED and AUTHORIZED personnel must assemble disassemble the equipment Use safety glasses earplugs muffs protective gloves and any other required PPE Avoid direct contact with the lubrication oil and do not throw it or an...

Page 25: ...y tightening them 2 Fasten the stop 10 to the frame using a stud bolt 14 spring washer and nuts 3 On the side of the tractor fasten the frame 01 using bolts 13 and spring washers 4 Lock the lower stabilizer fixation 05 and the upper one 06 using a bolt 15 spring washer and nuts 5 Lock the rear fixation bar 03 on the lower stabilizer fixation using a bolt 12 flat washers spring washers and nuts 6 T...

Page 26: ... 04 Stop 10 Lower rod 05 Frame shim 11 Moving support fixation axle 06 Central frame fixation outer shim 12 Exhaust extensor Valtra frame assembly If there is any exhaust extensor 12 it must be fastened with the tractor original bolts If there is any right 08 and left 09 frame lock it must be coupled to the frame using bolts and spring washers NOTE 07 07 12 12 11 11 02 02 04 04 05 05 01 01 06 06 1...

Page 27: ...uter shim 06 to the frame 01 and to the tractor engine using bolts 18 and spring washers 4 On the side of the tractor between the frame 01 and the engine fasten the shim 05 using bolts 16 and spring washers 5 On the upper part of the frame couple the front protection 07 using bolts 13 spring washers and nuts 6 Fasten the rear fixation bar 03 to the tractor using a bolt 17 flat washer and nut 7 Tig...

Page 28: ...tion base 07 Front protection 07 07 09 09 08 08 03 03 04 04 10 10 12 12 09 09 13 13 11 11 02 02 05 05 06 06 01 01 PD PCA PCA PLUS frame components Tractor models Valtra A800R A850R A950R A990R Valtra frame assembly If there is any exhaust extensor 12 and ladder spacers 08 they must be coupled to the tractor using bolts flat and spring washers and nuts NOTE 1 Lock the left frame 02 to the filtering...

Page 29: ...rs 3 Fasten the stud bolts 16 to the frame 01 using spring washers and nuts 4 Couple the front protection 07 to the front part of the frame using bolts 17 spring washers and nuts 5 Lock the rear fixation base 09 to the frame 01 using bolts 18 flat washers spring washers and nuts 6 Tighten all parts simultaneously The bushings must be used when it is necessary to adjust the fixation NOTE 17 17 05 0...

Page 30: ...ation axle 07 Left stop 5 Assembly PD PCA PCA PLUS frame components Tractor models Valtra A84 A94 A104 and A114 A124 A134 Massey Ferguson 4707 to 5710 and 6711 12 6713 Valtra and Massey Ferguson frames assembly 06 06 08 08 13 13 07 07 09 09 10 10 04 04 03 03 11 11 12 12 05 05 02 02 01 01 1 Lock the left frame 02 to the filtering fixation support 11 using bolts and nuts The bushings must be used wh...

Page 31: ...or side between the frame 01 and tractor engine fasten the shim 14 using bolts 18 spring and flat washer 4 Couple the stop 07 on the front part of the frame tightening it to the tractor engine using bolts 17 spring and flat washers 5 Tighten all parts simultaneously 5 Assembly Valtra and Massey Ferguson frames assembly Tractor models Valtra A84 A94 A104 and A114 A124 A134 Massey Ferguson 4707 to 5...

Page 32: ...ic turbine 07 must be fastened using the tractor original bolts NOTE 02 02 04 04 03 03 13 13 01 01 05 05 06 06 07 07 12 12 08 08 09 09 11 11 11 11 10 10 01 Right frame 08 Hydraulic turbine left protection 02 Left frame 09 Frame right plate 03 Right stop 10 Frame left plate 04 Left stop 11 Frame plate 05 Lower rod 12 Right reservoir fastener 06 Battery support 13 Moving support fixation axle 07 Hyd...

Page 33: ...e plate 09 on the frame 01 using bolts 15 flat washers spring washers and nuts 3 On the side of the tractor fasten the frame 01 to the tractor engine using bolts 16 and spring washers 4 Fasten the right and left plates 03 on the moving support using bolts and spring washers 5 Tighten all parts simultaneously 01 01 06 06 09 09 15 15 14 14 16 16 03 03 The fixation system may change due to the tracto...

Page 34: ...el reservoir support 07 along with the axle left plate 03 and left frame 02 using bolts 10 flat and spring washers and nuts 09 09 08 08 01 01 07 07 02 02 03 03 03 03 02 02 07 07 05 05 06 06 04 04 01 Right frame 05 Axle plate 02 Left frame 06 Frame plate 03 Frame left plate 07 Fuel reservoir support 04 Frame right plate 08 Upper rod 09 Moving support fixation axle ...

Page 35: ...e 01 using bolts 10 flat washers spring washers and nuts 3 On the side of the tractor fasten the frame 01 to the tractor engine using bolts 11 and spring washers 4 Tighten all parts simultaneously 5 Repeat the same procedure on the left frame 5 Assembly Massey Ferguson frame assembly The fixation system may change due to the tractor model NOTE ...

Page 36: ... filter support 06 Frame plate 07 07 01 01 08 08 09 09 02 02 03 03 04 04 06 06 05 05 11 11 10 10 5 Assembly PD PCA PCA PLUS frame components Tractor models Massey Ferguson 4280 A 4292 XTRA Massey Ferguson frame assembly 1 Fasten the diesel oil filter support 11 using bolts and nuts 2 Fasten the fuel reservoir support 07 along with the axle left frame 03 and left frame 02 using bolts 10 flat and sp...

Page 37: ...ing bolts 12 flat washers spring washers and nuts 4 Couple the headlight support 10 on the frame 01 and on the upper rod 5 On the side of the tractor fasten the frame 01 to the tractor engine using bolts 13 and spring washers 6 Tighten all parts simultaneously 5 Assembly Massey Ferguson frame assembly The fixation system may change due to the tractor model NOTE ...

Page 38: ...left plate 03 Moving support fixation axle 08 Axle right plate 04 Lower rod 09 Ladder fixation base 05 Upper rod PD PCA PCA PLUS frame components Tractor models Massey Ferguson 4305 4306 4307 Massey Ferguson frame assembly 5 Assembly The ladder fixation base 09 must be coupled to the tractor using bolts flat washers spring washers and nuts NOTE ...

Page 39: ...ng bolts 12 flat washers spring washers and nuts 2 Couple the headlight support 06 on the frame 01 and on the upper rod 3 On the side of the tractor fasten the frame 01 to the tractor engine using bolts 13 and spring washers 4 Tighten all parts simultaneously 5 Assembly Massey Ferguson frame assembly The fixation system may change due to the tractor model NOTE ...

Page 40: ...extensor 01 01 02 02 06 06 05 05 04 04 03 03 09 09 10 10 07 07 08 08 12 12 11 11 5 Assembly PD PCA PCA PLUS frame components Tractor models Massey Ferguson 4408 08S 09 4410 Massey Ferguson frame assembly If there is any exhaust extensor 12 and filter fixation base 09 they must be fastened using bolts flat washers spring washers and nuts If there is any filter fixation base 11 it must be fastened u...

Page 41: ...2 Fasten the right stop 08 to the frame 01 and to the tractor engine using a stud bolt 14 spring washers and nuts 3 Fasten the frames on the tractor sides using bolts 15 and spring washers 4 Fasten the right 04 and left bars to the tractor axle using a bolt 16 flat washer and nut 5 Tighten all parts simultaneously 5 Assembly Massey Ferguson frame assembly The fixation system may change due to the ...

Page 42: ...upport 04 Plate 08 Greater bushing 5 Assembly PD PCA PCA PLUS frame components Tractor models LS 80 90 100 LS frame assembly The bushings are used if it is necessary to adjust the fixation If there is any exhaust fixation support 07 it must be fastened using the tractor original bolts NOTE 07 07 03 03 04 04 04 04 06 06 08 08 05 05 02 02 05 05 01 01 ...

Page 43: ...the plate 04 on the rear fixation bar 03 using bolts 12 flat washers spring washers and nuts 3 On the side of the tractor fasten the frame 01 to the tractor engine using bolts 13 flat and spring washers 4 On the front part of the frame fasten it to the tractor engine using bolts 11 and spring washers 5 Tighten all parts simultaneously 12 12 11 11 13 13 10 10 03 03 01 01 04 04 The fixation system m...

Page 44: ...me lock 02 Left frame 06 Filter protection 03 Rear left bar 07 Upper rod 04 Rear right bar 08 Moving support fixation axle 02 02 01 01 05 05 03 03 07 07 08 08 04 04 06 06 PD PCA PCA PLUS frame components Tractor models LS H145 LS frame assembly 5 Assembly ...

Page 45: ...g them 2 Fasten the filter protection 06 to the rear right fixation bar 04 using bolts 10 and spring washers 3 Fasten the rear right bar 04 on the side of the tractor using bolts 11 spring and flat washers 4 On the front part of the frame fasten it to the tractor engine using bolts 12 flat and spring washers 5 Tighten all parts simultaneously 10 10 09 09 06 06 04 04 05 05 01 01 11 11 12 12 The fix...

Page 46: ... 09 Stop 05 Central fixation plate 10 Moving support fixation axle 5 Assembly PD PCA PCA PLUS frame components Tractor models New Holland 75 85 95 New Holland 5 80 5 90 5 100 Case Farmall 80 90 100 New Holland and Case Farmall frames assembly 01 01 06 06 09 09 10 10 02 02 08 08 07 07 03 03 05 05 04 04 The bushings must be used when it is necessary to adjust the fixation NOTE ...

Page 47: ...s and nuts without totally tightening them 2 Fasten the central fixation shim 05 to the frame 01 and to the tractor side using bushings bolts 12 and spring washers 3 Fasten the stop 09 between the frame 01 and the tractor using bolts 13 and spring washers 4 On the front part of the frame fasten it to the tractor engine using bushings bolts 14 and spring washers 5 Tighten all parts simultaneously 1...

Page 48: ...acket 05 Frame fixation support bar 11 Smaller bracket 06 Frame right fixation support 12 Moving support fixation axle 5 Assembly PD PCA PCA PLUS frame components Tractor models New Holland 7630 New Holland frame assembly 12 12 02 02 01 01 09 09 11 11 03 03 08 08 10 10 04 04 07 07 05 05 06 06 The bushings must be used when it is necessary to adjust the fixation NOTE ...

Page 49: ...g bolts 16 flat washers spring washers and nuts 3 Place the frame fixation support bar 05 on the right 04 and left 03 bars using bolts 14 flat washers spring washers and nut 4 On the side of the tractor between the frame 01 and the tractor engine fasten the bushings 10 using bolts 15 spring washers and flat washers 5 Tighten all parts simultaneously 01 01 15 15 13 13 04 04 03 03 10 10 05 05 14 14 ...

Page 50: ...left bar 09 Lower rod 04 Rear right bar 10 Stop 05 Frame fixation support bar 11 Moving support fixation axle 06 Rear plate shim 02 02 01 01 09 09 03 03 10 10 10 10 11 11 04 04 06 06 07 07 06 06 05 05 08 08 5 Assembly PD PCA PCA PLUS frame components Tractor models New Holland T7 245 New Holland frame assembly ...

Page 51: ...on support bar 05 using bolts 14 spring washers and nuts 4 Lock the fixation support bar 05 to the rear right bar 04 and to the left one using bolts 15 flat washers spring washers and nuts 5 Fasten the frame 01 to the side of the tractor using bolts 16 flat and spring washers 6 On the front part of the frame fasten the tractor engine using bolts 17 and spring washers 7 Tighten all parts simultaneo...

Page 52: ... Moving support fixation axle 02 Left frame 06 Left plate 03 Rear left bar 07 Right plate 04 Rear right bar 02 02 01 01 03 03 05 05 04 04 06 06 07 07 PD PCA PCA PLUS frame components Tractor models New Holland 3880 New Holland frame assembly 5 Assembly ...

Page 53: ... plate 07 to the rear right bar 04 using bolts 09 flat washers spring washers and nuts 3 Fasten the frame 01 to the tractor side using bolts 10 flat washers and spring washers 4 On the front part of the frame fasten it to the tractor engine using bolts 11 and spring washers 5 Tighten all parts simultaneously 08 08 11 11 04 04 01 01 07 07 10 10 09 09 New Holland frame assembly 5 Assembly The fixati...

Page 54: ...on plate 12 Smaller bushing 06 Left plate 13 Moving support fixation axle 07 Frame upper plate 14 Left frame lock PD PCA PCA PLUS frame components Tractor models John Deere 5075 78 85 90 John Deere frame assembly 5 Assembly 02 02 11 11 12 12 01 01 13 13 10 10 09 09 03 03 05 05 07 07 07 07 06 06 04 04 08 08 14 14 The bushings must be used when it is necessary to adjust the fixation NOTE ...

Page 55: ... using bolts 16 and flat washers 4 Place the fixation plate 05 on the right 09 and left bars using bolts 16 flat washers spring washers and nuts 5 Use the lock 14 on the frame 01 and on the tractor engine using bolts 18 and spring washers Use bushings if necessary 6 Fasten the frame 01 on the tractor side using bolts 17 flat and spring washers 7 Tighten all parts simultaneously 09 09 16 16 05 05 1...

Page 56: ...e 07 Spacing bushing 04 Rear fixation left bar 08 Moving support fixation axle PD PCA PCA PLUS frame components Tractor models MHI 8000 9200 MHI 6075 8000S 9500S Mahindra frame assembly 5 Assembly 01 01 07 07 05 05 02 02 08 08 06 06 04 04 03 03 The bushings must be used when it is necessary to adjust the fixation NOTE ...

Page 57: ...ixation base 03 on the right 05 and left 04 bars using bolts 10 flat washers spring washers and nuts 3 On the side of the tractor fasten the bushing 07 between the frame 01 and the tractor engine using bolts 11 and spring washer 4 On the front part of the frame fasten it to the tractor engine using bolts 12 and spring washer 5 Tighten all parts simultaneously 01 01 07 07 11 11 04 04 03 03 05 05 09...

Page 58: ...haust 11 Diesel oil filter support 5 Assembly PD PCA PCA PLUS frame components Tractor models LDI 120 130 Landini frame assembly The bushings must be used when it is necessary to adjust the fixation If there is any exhaust 10 it must be fastened using the tractor original bolts NOTE 10 10 11 11 01 01 05 05 04 04 07 07 02 02 03 03 06 06 08 08 09 09 1 Lock the diesel oil filter support 11 using bolt...

Page 59: ... one using bolts 12 spring washer and nuts without totally tightening them 2 Fasten the frame 01 to the tractor side using bolts 13 flat and spring washers 3 On the front part of the frame fasten it to the tractor engine using bolts 14 flat and spring washers 4 Tighten all parts simultaneously 13 13 05 05 01 01 12 12 14 14 The fixation system may change due to the tractor model NOTE ...

Page 60: ...er support 05 Rear fixation right bar 5 Assembly PD PCA PCA PLUS frame components Tractor models LDI 145 175 Landini frame assembly 02 02 08 08 03 03 06 06 04 04 05 05 09 09 07 07 01 01 The bushings must be used when it is necessary to adjust the fixation If there is any reservoir support 07 and filter support 09 they must be fastened using the tractor original bolts NOTE ...

Page 61: ...s and nuts without totally tightening them 2 Fasten the frame 01 on the tractor side using bolts 11 flat and spring washers 3 On the front part part of the frame fasten it to the tractor engine using bolts 12 and spring washers 4 Tighten all parts simultaneously 5 Repeat the same procedure on the left frame 5 Assembly Landini frame assembly The fixation system may change due to the tractor model N...

Page 62: ...ing a bolt flat washer spring washer and nut Plate fixation The plate and its fixation may change due to the tractor brand and model The plate D must be used when there are auxiliary cylinders and the plates E must be used when there is no need to use these cylinders NOTE New Holland New Holland C C MF MF E E D D 5 Assembly 2 Fasten the plate D to the tractor axle using the tractor bolt spring was...

Page 63: ...v 01 Jun 22 1 After assembling the right and left frames assemble the rod E and fasten it using nuts Rod assembly The axle threads E must be greased before their assembly Check the torque table page NOTE E E E E 5 Assembly ...

Page 64: ...e Joystick Joystick P P RL RL R R Pressure Pressure Return Return Free return Free return Tractor Tractor rearview rearview For the tractor pump For the tractor pump Male quick Male quick coupler coupler Female quick Female quick coupler coupler R R RL RL P P RL RL P P RL RL R R P2 P2 P1 P1 R1 R1 R2 R2 Optional Optional Comes from Comes from the moving the moving support support circuit circuit A ...

Page 65: ...Male quick Male quick coupler coupler Female quick Female quick coupler coupler P P LS LS R R P P LS LS R R Pressure Pressure Return Return Load sense Load sense P P R R LS LS D D D D C C B B A A A A C C B B 5 Assembly Comes from Comes from the moving the moving support support circuit circuit For each tractor brand and model the hydraulic circuit assembly may suffer variations on the connection p...

Page 66: ...to the BT circuit Flow divider Flow divider P 1 P 1 P 1 P 1 P 2 P 2 P 1 P 1 P2 P2 R 1 R 1 R 1 R 1 R1 R1 R2 R2 R 2 R 2 R2 R2 R1 R1 R 2 R 2 P 2 P 2 P1 P1 P2 P2 Safety valve Safety valve detail detail 1 1 2 2 4 4 3 3 1 1 1 1 1 1 1 1 1 1 2 2 3 3 4 4 2 2 2 2 3 3 3 3 3 3 4 4 4 4 3 3 3 3 4 4 4 4 4 4 1 1 2 2 2 2 2 2 E E C C C C B B B B C C C C D D A A A A A A B B C C D D E E 5 Assembly For each tractor br...

Page 67: ...ort Moving support cylinder cylinder Accessories Accessories cylinder cylinder Safety valve Safety valve Control valve Control valve Safety valve Safety valve detail detail P1 P1 P1 P1 P1 P1 P2 P2 P2 P2 P2 P2 P1 P1 P2 P2 R1 R1 R2 R2 R2 R2 R1 R1 R2 R2 R1 R1 R1 R1 R1 R1 R1 R1 R2 R2 P2 P2 P1 P1 A A A A D D D D C C C C C C B B B B C C A A B B C C D D 5 Assembly ...

Page 68: ...trol valve PCA control valve P P Pressure Pressure P P RB RB RT RT Joystick Joystick PD control valve PD control valve Comes from the Comes from the moving support circuit moving support circuit A A D D C C E E B B A A B B C C D D E E 5 Assembly For each tractor brand and model the hydraulic circuit assembly may suffer variations on the connection ports and on the hoses length NOTE ...

Page 69: ...n Male quick Male quick coupler coupler Nipple fitting Nipple fitting P1 P1 R1 R1 R2 R2 P2 P2 Comes from the Comes from the moving support circuit moving support circuit A A B B A A B B 5 Assembly For each tractor brand and model the hydraulic circuit assembly may suffer variations on the connection ports and on the hoses length NOTE ...

Page 70: ...P P P Safety valve Safety valve detail detail Moving support Moving support cylinder cylinder T oil distributor T oil distributor Safety valve Safety valve Male quick coupler Male quick coupler Female quick coupler Female quick coupler Hose used only when there is a PAH Hydraulic bucket NOTE A A A A C C C C B B E E D D A A B B C C D D E E 5 Assembly ...

Page 71: ...lve Joystick Joystick P P RL RL R R Pressure Pressure Return Return Free return Free return RL RL Comes from the Comes from the circuit with PAH circuit with PAH Comes from the moving circuit Comes from the moving circuit P P RL RL R R P P R R R R A A B B B B A A C C 5 Assembly For each tractor brand and model the hydraulic circuit assembly may suffer variations on the connection ports and on the ...

Page 72: ... BT complete system with control valve assembly The PCA assembly to the tractor must be done by a qualified person that works on the factory or on a reseller 1 First of all put all parts on a clean and easy to identify place 2 Check the amounts on the list that can be found inside the box For some tractor models control valves with pressure passage will be used for other models use a conventional ...

Page 73: ... and nuts 5 Couple the control valve D to the base A using bolts D spring and flat washers BT tractor with control valve and quick coupler assembly The itens and the assembly may change due to the tractor brand and model NOTE NH 7630 NH 7630 MF 4707 to 5710 MF 4707 to 5710 MF 6711 6712 6713 MF 6711 6712 6713 MF 4275 4290 MF 4275 4290 JD 5075 78 85 90 JD 5075 78 85 90 NH 75 85 95 NH 75 85 95 VTR A1...

Page 74: ...ntrol valve input F to feed the control valve 8 On the lower part of the control valve fasten the pressure hose with return G that connects the control valve to the rear part of the tractor using an adapter H 9 Couple the return hose I that connects the control valve to the return to the oil reservoir on the tractor C C I I H H G G E E F F 5 Assembly For some tractor models control valves with pre...

Page 75: ... to feed the control valve install the hoses for feeding the moving part of the front loader 1 Connect the hoses L to the control valve I to the frame M and to the male couplers I I M M L L 5 Assembly BT tractor with control valve and quick coupler assembly ...

Page 76: ...e and on a sequence to facilitate the wrench handling 3 Couple the female multiconnector I to the control valve J and lock using a lock lever Double control valve Double control valve with pressure passage with pressure passage H H I I J J 5 Assembly BT tractor with control valve and quick coupler assembly ...

Page 77: ...rks on the factory or on a reseller 1 First of all put all parts on a clean and easy to identify place 2 Check the amounts on the list that can be found inside the box 1 Remove the front counterweights as shown on the counterweights page 2 Fasten the plates to the tractor axles as shown on the plate fixation page 3 Assemble the right and left frames on the rear plate holes and on the tractor side ...

Page 78: ...Inspect the sealing rings on the quick couplers Replace them if there is any leakage 3 Before coupling the equipment hoses clean the quick coupler surface 4 The hoses coupling is done by pushing the quick coupler male into the connections female until the locking occurs The uncoupling is done by pulling the quick coupler male This is the Push Pull system ATTENTION RISK OF ACCIDENT Do not carry out...

Page 79: ...hts position 1 Remove the front counterweights A For some tractor brands or models it is necessary to also remove the front support B The support and counterweights may change due to the tractor brand and model NOTE A A B B B B A A B B 5 Assembly ...

Page 80: ...tor brand or model it is necessary to remove or change positions of some items that may prevent the frame fixation to the tractor such as side protections glass fenders batteries battery supports ladders headlights and so on Accessories position 5 Assembly ...

Page 81: ... Hitching to the tractor 5 Activate the control valve levers until the cylinders reach their final course Check if there is any leak 6 Fill up the oil reservoir and check the Minimum and Maximum indications on the dipstick being the cylinders totally retreated A A C C B B 5 Assembly Before starting the coupling be sure that there is no people near the tractor or equipment Failure to follow this wa...

Page 82: ...ent it is necessary to slightly activate the control valve lever to facilitate the unhitching NOTE Never mix different brands of oil Never pour oil above the level NOTE 3 Shut down the engine and activate the lever a couple of times to remove the oil pressure from the system 4 Unhitch the quick couplers and place the protection caps on them 5 Remove the tractor on a slow gear and leave the pins an...

Page 83: ...B frames 2 Couple the right C and left D hydraulic cylinders using a pin E hexagonal washer and nut Front loader moving support assembly The hydraulic cylinder connections must be positioned facing the outer side of the moving support NOTE A A D D E E E E E E E E E E C C B B 5 Assembly ...

Page 84: ...ting support A locking with pins D C C B B A A D D 3 3 2 2 1 1 5 Assembly 3 When the equipment is operating with the blade use the side holes 1 and 3 to give a right or left angle on the blade 4 When the blade is operating with an angle remove the rods E 5 Adjust the angle using the bolt B to reach the desired angle 6 The rods E are used only when the blade is coupled to the central hole 2 and als...

Page 85: ...right and left frames using bolts E and spring washer lock the other end of the bars on the moving support A using bolts F spring washers and nuts 3 Lock the supports B on the right and left frames using bolts G and spring washer on the adjusting part of the supports B use bolts H flat and spring washers and nuts PD Valtra PD Valtra A750 850 950 A750 850 950 E E A A D D F F G G H H C C B B 5 Assem...

Page 86: ...Valtra PD Valtra 154 174 180 194 154 174 180 194 PD Valtra PD Valtra A114 A124 A134 A114 A124 A134 PD MF PD MF 4275 4290 4275 4290 PD MF PD MF 6711 6712 6713 6711 6712 6713 PD Valtra PD Valtra A84 A94 A104 A84 A94 A104 5 Assembly PD Valtra PD Valtra A114 A124 A134 A114 A124 A134 ...

Page 87: ... 01 Jun 22 PD MF PD MF 4707A5710 4707A5710 PD MF PD MF 7214 7219 7214 7219 PD NH PD NH 7630 4 7630 4 PD NH PD NH 75 85 95 75 85 95 PD JD PD JD 5075 78 85 90 5075 78 85 90 Front loader support guide fixation model 5 Assembly ...

Page 88: ... B flat and spring washers 2 It is required to make the holes to fasten the joystick If the platform does not have the holes to pass the joystick cables create holes with Ø 35 mm of diameter Choose a place as flat as possible NOTE A A B B 5 Assembly The joystick support A must be on a place that will not prejudice the operator ergonomics ATTENTION ...

Page 89: ...y leave the factory with a welded reservoir support 2 Lock the reservoir D on the support A using bolts E spring and flat washers 3 Remove the return filter F and place the pipe fitting G on the reservoir Before replacing the filter apply a fine layer of hydraulic oil on the seal and assemble it again tightening using your hand F F G G B B D D A A C C E E 5 Assembly ...

Page 90: ...on hose E on the reservoir duct and and the pump duct using curved connectors or clamps passing it through the side support E E B B D D A A C C G G I I H H F F 5 Assembly 3 Lock the pressure hose F on the tractor pump and on the control valve G using the curved connectors 4 Assemble the return hose H on the control valve G and on the pipe fitting I located on the reservoir filter using a clamp or ...

Page 91: ...nstructions 1 Support the PCA on a flat and firm place A A Only CAPABLE and AUTHORIZED personnel must carry out the adjustments and operations of the equipment Observe every safety condition and use safety glasses foot protection earplugs muffs protective gloves and any other required PPE Do not carry out any adjustment while the equipment is working ATTENTION RISK OF ACCIDENT ...

Page 92: ... and holes free the lever B so that the pins C get in position and the optional parts are hitched On this operation it may be necessary to activate the front cylinder to facilitate hitching the pins 5 The set will be easily hitched if it does not move during offseason Carry out the steps in reverse order for unhitching and follow the orientation below 1 Relief the control valve pressure and activa...

Page 93: ...both sides If necessary adjust the gauge 2 If it is necessary change the turning radius of the front axle by the adjusting bolt A and nut The bolt A adjustment must allow a total articulation of the front axle NOTE Hitching and unhitching the PCA To hitch the front equipment blade and bucket 1 Use the articulator D Slowly move the front cylinder A to facilitate hitching 2 Carry out the steps on re...

Page 94: ...he hydraulic circuit must be on an spot that facilitates the visualization NOTE A A 6 Adjustments and operations 1 Couple the gauge A on the front hose of the right cylinder and activate it to lower the moving support 2 Keep the engine rotation at 1700 rpm and activate the control valve lever to retreat the cylinder totally 3 By doing so the gauge will start to show the system pressure This adjust...

Page 95: ...forward or backward will move the support and a movement to the right or to the left will tilt the agricultural bucket The button A will only work if the used accessory has a third function as is the case of the following agricultural silage fork GSA agricultural loader fork GCA and the hay claw GRF which features a pinching motion The operator may adjust the joystick movimentation as desired by h...

Page 96: ... not designed to clean the field for plantation 10 If the equipment has the agricultural silage fork remove the hay from the top to the bottom by moving the cylinder until the material is released 11 During work and transportation do not allow any passengers on the tractor or equipment 12 Never use the PCA to brake the tractor 13 Always keep the equipment well supported on the ground when it is no...

Page 97: ...PCA PLUS Rev 01 Jun 22 7 Optional PCA accessories The PCA leaves the factory without accessories NOTE LDA 2400 LDA 2400 LDA 2600 LDA 2600 PAC PAC LDA 2200 LDA 2200 EAG EAG SAE SAE SAB SAB GRF GRF GCA GCA GSA GSA ...

Page 98: ...96 PD PCA PCA PLUS Rev 01 Jun 22 PD accessories SAB SAB PAH PAH PAM PAM DE DE 7 Optional ...

Page 99: ...stick will return to neutral as the oil that was feeding the circuit of this movement will be going to feed the third function circuit of your accessory 3 After releasing the button the third function will be disabled again The third function button only works if it has an electric flow divider DFE When the joystick is not included on the tractor this accessory must be directly connected to the tr...

Page 100: ...ric circuit for the operation of the following accessories agricultural silage fork GSA agricultural loader fork GCA and the hay claw GRF Joystick Joystick Battery Battery Flow divider Flow divider Control valve Control valve Fuse Fuse C C A A D D B B C C A A B B D D E E E E 7 Optional ...

Page 101: ...2 2 3 3 Flow divider For each tractor brand and model the hydraulic circuit assembly may suffer variations on the connection ports and on the hoses length Keep the same connection order between the pressure and return to follow the assembly sequence Do not use the GCA accessory for the PCA 600 2C and PCA PLUS 1500 NOTE ATTENTION RISK OF ACCIDENT Do not carry out any repairs when the system is pres...

Page 102: ...and if they are properly installed IMPORTANT Pressure Return Accessory hoses until the flow divider valve Oil duct Male quick coupler 1 2 NPT with cap Hydraulic cylinder 1 1 A A B B P P R R C C 1 1 R R R R R R P P P P P P A A B B C C C C Accessory hydraulic circuit For the GSA and GCA accessories 7 Optional ATTENTION RISK OF ACCIDENT Do not carry out any repairs when the system is pressurized Use ...

Page 103: ...read sealing tape to couple the male quick coupler to the hoses During maintenance or replacement avoid that the ports touch the soil When the hydraulic hoses assembly is done carry out a general inspection to see if all ports are tightened and if they are properly installed IMPORTANT ATTENTION RISK OF ACCIDENT Do not carry out any repairs when the system is pressurized Use adequate protection for...

Page 104: ...102 PD PCA PCA PLUS Rev 01 Jun 22 Flow divider valve fixation DFE Couple the flow divider valve A to the fixation base B on the lower part of the front loader C using bolts D B B A A C C D 7 Optional ...

Page 105: ... close to the ground to avoid that the tractor tip over 2 When lifting the sack to fill up trailers or planters make sure to be over a flat place 3 Do not spread the support as the more the sack is far from the tractor the greater is the force required by the front axle what could lead to tipping over Correct Correct Incorrect Incorrect SAB operational precautions PCA Marchesan is not responsible ...

Page 106: ... helping the operator to control the load during operation This system keeps the load on the same position when it is being lifted Therefore it is not necessary to make angle compensations since the structure itself does this job When the front loader is being used with the forklift attachment SAE or with the agricultural front loader PAC the operator must leave the load with an inclination of app...

Page 107: ...105 PD PCA PCA PLUS Rev 01 Jun 22 Front loader correct use Correct Correct Incorrect Incorrect 7 Optional ...

Page 108: ... the tractor tip over Correct way to use the equipment Correct Correct Incorrect Incorrect Avoid to use the front traction when working with the front loader as this act may cause damages to the structure and to the tractor traction When pulling the front loader or any other optional parts never displace the tractor to the sides Always keep a forward or backward movement to avoid that the structur...

Page 109: ...107 PD PCA PCA PLUS Rev 01 Jun 22 GSA Correct way to use the equipment Correct Correct Incorrect Incorrect 7 Optional ...

Page 110: ...US Rev 01 Jun 22 Front loader angular adjustment The front loader has the option to adjust the working angle of the accessory as the front loader either on a horizontal or on a vertical position 20º 20º 6º 6º 7 Optional ...

Page 111: ...109 PD PCA PCA PLUS Rev 01 Jun 22 Front loader cutting depth adjustment To adjust the blade cutting depth loosen up the bolts A and nut that lock the plates B A B PCA PCA PD PD B A 7 Optional ...

Page 112: ...rn valve E on the SAB cylinder and on the female quick coupler locked on the moving support 4 The extension F must be positioned as shown on the illustration below This equipment has a lifting cylinder that works when there is any failure on the cylinder or on the hydraulic hoses to prevent the cylinder movement and thus avoiding that the load drops to keep the operator the equipment and any possi...

Page 113: ...s free to work without the risk of accidents B A Only QUALIFIED CAPABLE and AUTHORIZED personnel must carry out the maintenance of the equipment Every maintenance must follow the recommendations that are included on the NR 12 July 19 version on the chapter maintenance inspection preparation adjustment and repairs from item 12 11 1 to 12 11 5 Observe every safety condition and use safety glasses fo...

Page 114: ...o carry out a proper lubrication as indicated below a Every 10 working hours lubricate the articulations through the grease fittings as follows 1 Be sure about the lubricant quality regarding the efficiency and purity avoiding the use of products contaminated by water earth and so on 2 Remove the remainder old grease around the articulations 3 Clean the grease fitting with a cloth before introduci...

Page 115: ...113 PD PCA PCA PLUS Rev 01 Jun 22 Lubricate the points shown above and all grease fittings as well ATTENTION Lubrication points Lubricate every 10 working hours 8 Maintenance ...

Page 116: ...114 PD PCA PCA PLUS Rev 01 Jun 22 Lubrication points Lubricate every 10 working hours 8 Maintenance Lubricate the points shown above and all grease fittings as well ATTENTION ...

Page 117: ...rvoir again using the parts described above 4 Always use oil 68 with comproved quality and that follows the ISO VG 68 standard Never mix different brands of oil Never pour oil above the level NOTE A B C D 8 Maintenance 5 Activate the joystick and carry out the movimentation until reaching the cylinder end course Check if there are any leaks 6 Complete the oil level until reaching the minimum and m...

Page 118: ...e plug again and fill up the reservoir using ISO VG 68 hydraulic oil 3 Reservoir capacity 50 liters check the lever by the indicator on the dipstick B 4 The oil level must be checked daily being the cylinders totally retreated 5 The first filter and oil replacement must be done after 50 working hours then replace after 250 working hours Never start the engine when the oil is being replaced ATTENTI...

Page 119: ...ory for cleaning including the nearby areas to avoid that any impurity get inside the filter 3 To finish the cleaning it is indicated to use a cloth 4 Place the sealing accessory and the new filter that must be already filled up with a clean oil Filling up 1 Fill up the oil reservoir until the level that is indicated on the previous page 2 Lastly it is necessary to execute the hydraulic commands t...

Page 120: ...ple of minutes keeping a slow gear 3 Increase the engine up to 1300 rpm revolutions per minute and activate the control valve lever from the neutral position to the two ends alternately so that the cylinder rods will be inside and outside the barrel but never reaching the maximum course 4 After 15 minutes of air draining totally retreat the cylinder rods and fill up the reservoir with oil 5 When t...

Page 121: ...r Make sure you have the correct tools for the job You may require the following tools Proper seal kit Screwdriver and rubber cable Pliers and wrenches Ports Ports Disassembly 1 Remove the end cap A 2 Carefully remove inner assemblies B 3 Disassemble the piston C from the rod assembly by removing lock nut D 4 Slide off gland assembly E and end cap A 5 Remove seals and inspect all parts for damage ...

Page 122: ... E and end cap A 2 Secure piston C to rod with lock nut D Torque lock nut to proper value consult torque table on the important data section 3 Lube inside of barrel piston seals and gland seals with hydraulic oil 4 With cylinder body held gently insert the inner assemblies B using a slight rocking motion 5 Apply Loctite 277 before installing the cylinder end cap A 6 Torque cylinder end cap A to 40...

Page 123: ...her problems consequently leading to internal leakages lack of power gripping damages to the cylinder rods etc Do not attempt any makeshift repairs to the hydraulic lines fittings or hoses by using tape clamps or cements The hydraulic system operates under extremely high pressure Such repairs will fall suddenly and create a hazardous and unsafe condition A serious accident or even death may occur ...

Page 124: ...ly showing a lack of power Low oil level Fill up the reservoir to the level Hydraulic cylinder with inner leaks Test the equipment using another hydraulic system If the problem persists check replace the cylinder sealings and after the problem is solved check adjust the tractor hydraulic system Hydraulic control valve with inner leak Defect on the quick couplers Excessive load Inefficient or damag...

Page 125: ...ed hoses Assemble the hoses correctly Hydraulic cylinder leaking Damaged cylinder Replace the cylinder Damaged rod Replace the rod Oil with impurities Replace the oil repairings and filtering elements Control valve pressure above the recommended Adjust the control valve through the relief valve with the help of a gauge Normal pressure 180 kg cm2 Hoses are not coupling Dirt on the tip of the hose D...

Page 126: ...ck wear occurence on all moving parts Replace any part if necessary Always use eye protection when operating the equipment Replace the missing or damaged safety decals Marchesan supplies these decals upon request and indication of their respective serial numbers The operator must know the need and importance to keep the decals in the proper place and in good conditions The operator also have to kn...

Page 127: ...36 455 616 3 4 10 167 226 5 269 5 365 4 380 5 516 0 M 18 x 1 5 96 5 130 854 257 348 49 378 512 568 3 4 16 186 252 2 300 406 8 424 5 575 6 M 20 x 2 5 121 5 164 754 323 5 438 67 475 644 1 7 8 9 169 5 229 8 434 588 5 612 5 830 6 M 20 x 1 5 134 5 182 382 359 486 80 527 714 612 7 8 14 187 253 6 478 5 648 8 676 5 917 3 M 22 x 2 5 165 5 224 418 441 598 00 647 5 878 01 1 8 254 5 345 1 650 881 4 918 5 1 24...

Page 128: ...ry equipment or parts at any time without thereby becoming liable to make similar changes in machinery equipment or parts previously sold Images are for illustration purposes only Some illustrations in this manual appear without the safety devices removed to allow a better view and detailed instructions Never operate the equipment without these safety devices ATTENTION MARCHESAN IMPLEMENTOS E MÁQU...

Page 129: ...rante el trabajo 11 No efectuar regulajes con el equipo en funcionamiento 12 No permitir que niños jueguen sobre o próximo de los equipos en operación durante el transporte o almacenado 13 La velocidad de operación debe ser cuidadosamente controlada 14 En terreno inclinado mantenga la estabilidad ideal En inicio de desequilibrio baje la aceleración y no levante el implemento 15 Los implementos de ...

Page 130: ...www marchesan com br ...

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