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T-238+ Assembly Manual 

Rev. 3 March 2006 

Page 1 of 11 

 

Tucson Amateur Packet Radio 

Internet: [email protected]   www.tapr.org 
Non-Profit Research and Development 
Corporation

 

T-

238+ 

Main Board (Rev B) 

 

T-238+ Assembly Manual 

 

 

This document was originally written April 2005. © 2005 Tucson Amateur Packet Radio Corp. 

 

Reproduction or translation of any part of this work beyond that 
permitted by sections 107 or 108 of the 1976 United States 
Copyright Act (or its legal successor) without the express written 
permission of Tucson Amateur Packet Radio Corporation is 
unlawful except as noted below. Requests for permission to 
copy or for further information should be addressed to Tucson 
Amateur Packet Radio Corporation. Except as noted above, 
permission is hereby granted to any non-profit group or 
individual to reproduce any portion of this document provided 

that: the reproduction is not sold for profit, the intent of the 
reproduction is to further disseminate information on Amateur 
Packet Radio, the reproduction is not  used for advertising or 
otherwise promoting any specific commercial product, full credit 
is given to Tucson Amateur Packet Radio Corporation (including 
address) as the original source of information, and Tucson 
Amateur Packet Radio Corporation is notified  in writing of the 
reproduction. 

 

The information contained in this document has been carefully checked and is believed to be entirely reliable. However, no 
responsibility is assumed for inaccuracies. Tucson Amateur Packet Radio Corporation (TAPR) reserves the right to make 
changes in any products to improve reliability, function or design without obligation to purchasers of previous equipment. 
TAPR does not assume any liability arising out of the application or use of any product or circuit described herein; neither 
does it convey license under its patent rights or the rights of others. 

 

 
 

Introduction ......................................................................1 
Acknowledgments ............................................................2 
Parts list...........................................................................2 
Construction notes ...........................................................3 
Construction.....................................................................3 
Button Board Construction ...............................................7 
Power-up and initial testing ..............................................6 
Assembly drawings ........................................................11 
Board layout...................................................................12 
Schematic diagram ........................................................13 
 

Introduction 

The TAPR T-238+ is a general-purpose Motorola 
MC68HC908GP32 microcontroller-based board intended 
for use with the Dallas Semiconductor 1-Wire™   bus and 
any dev ice that needs a serial connection.  Four push-
button  switches and a Liquid Crystal Display (LCD) 
module prov ide the user interface.  The initial application 
for the T-238+ is a controller that accepts data from a 
Dallas Semiconductor weather sensor unit, processes it, 
and formats it for sending either directly to a Terminal 
Node Controller (TNC) for broadcasting in APRS™  
format, to a computer for processing and/or logging, or 
directly to a radio using the MX-614-based modem.  There 
is nothing about this board that makes it solely a weather 
station.  This just happens to be what the software for it 
does. 
 
The T238+ is a successor to the TAPR T238.  Software 
releases will work with both projects.  The software will 
determine at startup which project it is running on and 
configure itself as needed.   

 

For the most current information on weather sensors, 
software downloads, dev elopment tools, and related 
information, v isit 

http://www.tapr.org

 and  follow the links 

to the T238+ project, or v isit 

http://www.beals5.com/wx

 
The TAPR T-238+ is a ready-made kit with the weather 
application pre-programmed into the microcontroller.  It is 
possible to dev elop your own applications on the T238+ as 
well.  A debug header is prov ided that with a small adapter 
circuit can enable a fully functional dev elopment system. 

 

The T238+ kit does not come with an enclosure or power 
supply.  It is left up to the builder to find an enclosure that 
is suitable.  For power, the user can use an ordinary wall 
transformer (“wall wart”) that prov ides 8-12 Volts DC at 
300 milliamps.  The T238+ is fitted with a 2.1mm power 
coaxial connector arranged so that the center conductor is 
positiv e.  Unlike the original T238, the T238+ contains 
analog circuitry that is much more susceptible to RFI, 
making the need for a metal case much greater. 

 

As T-238 programs are dev eloped they will be displayed 
or linked from the TAPR Weather web site.  Go to 
http://www.tapr.org and follow the T238 links.    If you’v e 
created a project and would like to display or link to it, 
contact TAPR at [email protected]

 

The T238+ is discussed on the Weather Special Interest 
Group (WXSIG).  You can join WXSIG v ia the web at 
http://www.tapr.org/cgi-bin/lyris.pl?join=wxsig. 
 

Summary of Contents for T-238+

Page 1: ...pose Motorola MC68HC908GP32 microcontroller based board intended for use with the Dallas Semiconductor 1 Wire bus and any device that needs a serial connection Four push button switches and a Liquid Crystal Display LCD module provide the user interface The initial application for the T 238 is a controller that accepts data from a Dallas Semiconductor weather sensor unit processes it and formats it...

Page 2: ... red gold R1 4 10K brown black orange gold R2 3 8 18 1 20K red black orange gold R20 Resistor 1 2 w 5 Carbon Film 1 4 7 yellow violet gold R5 Resistor Pack 5 Carbon Film 1 10K R19 Resistor Trimpot 1 10K Trimpot 103 V1 Capacitors Capacitors may be marked in various ways The typical markings are listed but may vary Find all that match and the remaining ones if any should become apparent by eliminati...

Page 3: ...tive foam and the PCB first Always touch and hold the foam first before touching the IC Always touch and hold the printed circuit board before inserting the IC into its socket Never leave the ICs on anything but the foam or the PCB Construction Refer to the layout diagram for clarification of parts placement All references to up down left and right assume that you are looking at the PCB side with ...

Page 4: ... and double check for a bent pin CAUTION Take care to avoid solder bridges Install the following IC sockets Align the notch in the socket to the notch in the silkscreen outline U1 16 pin U2 40 pin Now check your work All leads should be soldered There should be no solder bridges a blob of solder that shorts two adjacent soldered connections or cold gray and or grainy looking solder connections OK ...

Page 5: ... one pin Check for proper alignment If alignment is off you can reheat the one pin to adjust Once the alignment is correct solder the rest of the pins and then reflow reheat the first pin you soldered NOTE It is important to ensure these headers are installed flush so they come out of the board vertically This is especially important for J3 the modem header J2 2x5 male header DO NOT INSTALL J1 YET...

Page 6: ...pin male header to the back of the LCD module During this time you need to protect the LCD screen from splatter while soldering Ensure the LCD screen is protected Loosely insert the 16 pin male header into the female header just to the point where there is some resistance to the insertion Install the four 1 2 spacers on the back of the LCD module Install them by screwing in the 3 8 spacers into th...

Page 7: ...foam U3 MC68HC908GP32 U4 MAX23 2 1 mm Coaxial Plug Board Check You are now complete with the soldering of the main board Other than the two ICs mentioned the only component locations that should not have anything loaded are P2 and P3 These are for debug and program development use and should not normally be needed DS1 may or may not be loaded depending on where you want your activity LED to be ...

Page 8: ...shorter lead identifies the cathode lead Insert the LED according to the silk screen outline the flat side or short lead to the flat side of the silkscreen NOTE Mounting the LED on this board assumes you did not mount it on the main board DS1 Red LED if you want it here Solder and clip the leads 2 total Male Header The male header will be installed next The plastic body of the part should rest flu...

Page 9: ... T238 Observe anything unusual such as components heating up smoke or smell Remove power immediately if anything unusual appears Place the ground lead of your voltmeter on the center pin of U3 This will be the ground reference for the rest of the measurements Measure the voltage on the voltage regulator U3 on the pin closest to the edge of the board It should be between 8 and 14V If it is 0V then ...

Page 10: ...as described above LED flashing approximately once per second Remove power then insert U1 slowly Observe that all the pins slide into the socket Watch for pins that bend under the IC or out of the IC socket Insert U1 MAX232 With the ground lead of your voltmeter on pin 15 of U1 check the following voltages Check Pin Voltage Remedy U1 Pin 16 5 Check IC socket U1 Pin 2 Greater than 8V Check IC socke...

Page 11: ...f for example red is on the left in both connectors then this cable does not reverse the signal wires When the weather sensor is connected properly the LCD will not give any bus error messages It will complain that it has no IDs and will ask that your run setup This is perfectly normal No bus error messages at all when powering up the weather station Congratulations You have completed the power up...

Page 12: ...odem Board 3 8 Standoff 4 1 2 Spacer 4 1 2 Standoff 2 Chassis Screws 4 Board Screws 2 Board Screws 2 Spacers Screws and Inter board Connectors view from top 16x1 Male 16x1 Female 2x8 Female 2x8 Male Component side of T238 Main board Solder side of T238 Main board Regulator Heatsink Heatsink Assembly ...

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