Tajfun RCA 400 joy Operating Instructions Manual Download

Page: 1 / 32

Ver.: 2.5

07/2010-ENG

RCA 400

joy

Please read operating instructions carefully before installing and using the machine!

OPERATING INSTRUCTIONS

FIREWOOD PROCESSOR

Summary of Contents for RCA 400 joy

Page 1: ...1 Ver 2 5 07 2010 ENG RCA 400 joy Please read operating instructions carefully before installing and using the machine OPERATING INSTRUCTIONS FIREWOOD PROCESSOR ...

Page 2: ...HE WOOD LENGTH 13 4 5 SPLITTING 14 4 5 1 ADJUSTING THE HEIGHT OF THE SPLITTING WEDGE 14 4 5 3 MACHINE COVER WITH SAFETY SWITCH 16 4 6 DISCHARGE CONVEYOR 17 4 7 CLEANING DURING THE OPERATION 17 5 MAINTENANCE AND REPAIR 18 5 1 MAINTENANCE PLAN 18 5 2 TROUBLESHOOTING 19 5 3 CHAIN REPLACEMENT 21 5 4 CHAIN TENSIONING 22 5 5 CUTTING CHAIN SHARPENING ANGLES 22 5 6 SPLITTING WEDGE REPLACEMENT 22 5 7 HYDRA...

Page 3: ...nd wish you great satisfaction in your work 1 GENERAL 1 1 MANUFACTURER S ADDRESS Tajfun Planina d o o Planina 41a 3225 Planina pri Sevnici Slovenia Tel 386 0 3 746 44 00 Fax 386 0 3 579 10 16 E mail export tajfun com www tajfun com A In feed Conveyor H Safety STOP Switch B Machine Cover with Safety Switch I Low pressure Gauge C Chainsaw cover J High pressure Gauge Splitting D Telescopic discharge ...

Page 4: ...Y RCA 400 joy Discharge conveyor Operating instructions Log Loader Control Valve integrated in the machine con trol panel Chain 3 8 Oregon MULTI CUT Number of driving teeth 64 b 0 058 1 5 mm Discharge Conveyor s speed regulator integrated in Dis charge Conveyor Manual Winch Operating In structions Sawbar Oregon 178SLHD009 or compatible 1 4 OPTIONAL EQUIPMENT LOG LOADER DM 1511 Tajfun Figure 2 LOG ...

Page 5: ...ECTRIC POWER UNIT EP 11 Tajfun Motor Power 11 kW Weight 197 kg EP 12 LIVE LOG DECK RN 3000 Tajfun Dimensions 5550 x 2010 x 1495 mm Weight 700 kg Log Length up to 6 m Stock Capacity 3t or up to 4 m3 RN 3000 ...

Page 6: ...uired Tractor Power 30 kW 40 KS Tractor P T O Shaft Speed 400 430 min 1 RPM Maximum splitting pressure 240 bar 3481 psi Oil Reservoir Volume 100 l 25 gal Chain Lubrication Oil Reservoir Volume 8 l 2 gal Operating Noise Max 92 dB A Weight 1080 kg 2381 lbs Discharge Conveyor Conveyor Length 4000 mm 13 Conveyor Belt Width 430 mm 17 5 Maximum Speed 60 cm s 24 Weight 130 kg 286 ls Required Tractor Outl...

Page 7: ... of the machine For your own safety use only original spare parts and manufacturer approved accessories Damaged power cord or plug must be replaced immediately 3 MACHINE SETUPAND OPERATION Mount the firewood processor to the three point tractor system using bolts Lower tractor connecting han dles must be fixed with tensioning screws so the machine can move transversely When transporting the machin...

Page 8: ...it with two screws 1 Figure 4 Fasten the lifting package by fixing rope pulleys to their position 2 Figure 5 Use the hand winch 3 Figure 4 to lift the discharge conveyor slightly above the desired height and attach the carrying chain 4 Figure 4 Loosen the wire rope so that the weight of discharge conveyor is distributed between the wire rope and carrying chain 4 Figure 4 Connect the hydraulic conn...

Page 9: ...ove the control handle of the lifting table G Figure 1 to the lowering posi tion which increases the system pressure To position the Discharge Conveyor into the working extended position the discharge conveyor valve T Figure 5 must be closed fully tightened After you disconnect the machine drive you can retract the discharge conveyor Open the discharge conveyor valve T Figure 5 and lift the machin...

Page 10: ...unction of the emergency STOP switch RCA 400 joy Remove all wood remains and other particles from the splitting chute before starting the machine Before starting the machine make sure to loosen the conveyor belt by moving the Discharge Conveyor from vertical to horizontal position using the hand winch 3 Figure 4 Otherwise damages to the belt can occur during the extension procedure 3 3 CONNECTING ...

Page 11: ...ng functions Figure 8 Left Right direction of the in feed conveyor belt Down sawing 2 phases first fastening of the log and start ing the operation of the cutting chain then moving the chain saw Up splitting push the handle in the upward direction briefly do not hold it this position Control handle buttons Yellow Buttons moving the splitting wedge up down Red Button returning the splitting cylinde...

Page 12: ...eaches length limiter by returning the handle to the neutral position If you push the handle left the con veyor belt will run in the opposite direction Warning Stop the feeding after the log reaches the length limiter otherwise you can damage the in feed con veyor belt During in feeding both trapdoors lift and stay in the position Figure 9b until the end of the sawing phase or until the operator p...

Page 13: ...pness and tension of the chain and the level of the chain lubrication oil The wood should not move during sawing operation Be especially careful when cutting the last piece both clamps should hold the wood still Otherwise damages to the sawbar and cutting chain can occur Movable trapdoors ensure better entry of the cut pieces to the splitting chute and remain in horizontal position during sawing T...

Page 14: ...istance and changes during splitting Since the splitting speed is inversely pro portional with the splitting force the splitting cylinder enables greater splitting force at a lower speed and a smaller splitting force at a greater splitting speed The splitting cylinder automatically selects the necessary speed or splitting force which results in greater energy efficiency The activation of splitting...

Page 15: ...our RCA machine 2 The log in the splitting chute must always be longitudinally directed towards the splitting wedge This pre vents unnecessary overloads and downtime 3 The log in the splitting chute must always be centred on the vertical blade of the splitting wedge This pre vents overloading of the side blades of the splitting wedge Dmax Dmax 4 5 2 PROPER USE OF SPLITTING WEDGE ...

Page 16: ...cover therefore acts also as a main safety switch The log can be reached by hand only when the machine cover is opened and machine is stopped Sawing and splitting cannot continue until the machine cover is closed and safety switch disengaged To restore all ma chine functions it is necessary to push the green RESET button Figure 8 4 Ensure that the splitting chute and splitting wedge are never obst...

Page 17: ...arge con veyor s speed regulator F Figure 13 13 23 F 24 12 B STOP STOP C 4 7 CLEANING DURING THE OPERATION a c b Sawdust and wood remains begin to pile in cer tain areas during the operation It is necessary to regularly clean this areas a wood remains under the machine Wood remains can fill the areas behind the splitting cylinder and prevent the cylinder from return ing to the primary position Thi...

Page 18: ...nd nuts and hydraulic connections After first hour of operation After every 100 hours of operation Using appropriate tools Check the oil level Before each use visually Hydraulic system oil change After 5000 hours of operation or once every two years 5 5 Replacing the oil filter insert When changing the oil or in case the gauge indicator is in the red zone Replace the filter insert Multiplication g...

Page 19: ... T O shaft rotating speed Check the P T O shaft rotating speed which should be 400 to 430 rpm Not enough oil in the multiplication gear Check the oil level and replace it if necessary 5 7 P T O shaft with built in clutch is causing the noise We do not recommend using P T O shafts with clutches Use the regular P T O shaft or P T O shaft with wide angle linkages on both sides which ensure constant t...

Page 20: ...r the machine regularly 4 6 Cannot set the height of the splitting wedge Splitting wedge probably came out from the lifting mechanism Reinstall splitting wedge to the lifting mechanisim Torn driving belt Too low speed of P T O shaft and dull and loose chain Replace the belt use proper settings when working Belt is not tensioned enough Replace the belt The chainsaw was blocked during sawing since t...

Page 21: ...n and replace it with new well sharpened chain Make sure the cutting teeth are turned in the right direction the cutting edge on the top of the sawbar must face the machine controls Replace the cutting chain in a reverse order and don t forget to tension the chain afterwards Remove sawdust and woodchips from sawbar holder lubrication grove and sawbar New cutting chain must be run in 2 to 3 minutes...

Page 22: ... in the lowest position Remove the splitting wedge 39 Figure 16 from its mount and replace it with a new wedge Close the machine cover and push the RESET button Set the desired splitting wedge height If the surface is uneven and the area under the splitting wedge is lower the splitting wedge may fall deeper and the splitting mechanism may not reach the groove In this case lift or under lay the spl...

Page 23: ...he red zone only occasionally filter replace ment is NOT needed 5 9 LUBRICATION OF THE ANGLE MULTIPLICATION GEAR The machine is factory filled with 1 2 l of oil SAE 75 Renolin CLP 100 DIN 51 517 13 Replace the oil when changing the reduction gear bearings 5 10 CUTTING CHAIN LUBRICATION Never operate the machine without lubricating the chain first Chain lubrication oil quantity 8 L Approximate oil ...

Page 24: ...t Install the belt on pulleys Tension the belt Figure 19g and attach the removed elements lubricating pump 45 Figure 19e drive covers with filter 42 Figure 19b Apply LOCTIE 222 or similar and screw the spring screws 44 Figure 19h Pay attention to the dis tance X which should be 17 mm Attention Do not compress the spring completely otherwise the clutch won t work Fasten the hydraulic pipe After one...

Page 25: ... using the notch on the tension indicator The notch must be aligned with the edge of the spring guide Set the tension of the belt as follows Loosen the safety nut 47 Figure 20 Screw or unscrew the spring guide as appropriate 48 Figure 20 and correctly align the notch Tighten the safety nut 47 Figure 20 20 48 47 ...

Page 26: ...ce X which should be between 16 and 17 mm The distance for all three screws must be THE SAME LENGTH Attention If the spring is completely compressed the clutch will not work Tighten the hydraulic tube and finally secure the drive protection CLEANING THE FILTER Remove sawdust and waste from the top of the filter the cover to allow free air flow to the inside of the saw drive Regularly clean and cha...

Page 27: ...ied person or in case of any modifica tions to the machine 5 13 SUPPLIES The machine incorporates following parts which have to be replaced by the customer as necessary These parts are not covered by the warranty period which is defined in the warranty statement Cutting chain Drive chainwheel Cutting chain guide sawbar Cutting chain drive belt Clutch plates Conveyor wire rope In feed conveyor belt...

Page 28: ...D PROCESSOR RCA 400 joy covered by this declaration complies with the requirements of Directive 2006 42 EC and is in compliance with harmonized standards EN ISO 4254 1 2009 EN ISO 12100 2010 EN ISO 13857 2008 EN 349 1993 A1 2008 EN 609 1999 A2 2009 ISO 4413 2010 Planina 14 9 2017 Iztok Špan General Manager Authorized person for technical documentation Iztok Špan Planina 41a SI 3225 Planina pri Sev...

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Page 32: ...nty sheet stamp of the shop date of purchase and salesman s signature serial number and year of manufacture Guarantee sheet is valid only if shown together with original invoice The warranty covers parts against defects in material and workmanship In case of repairs performed by unqualified person or if non original spare parts were used the customer looses all claims of warranty Our guaranty is v...

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