Surge master SE80CR Operator'S Manual Download

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EMB Manufacturing Inc.

4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146

www.surgemaster.ca www.embmfg.com

PRINTED IN CANADA

Rev: 280214 PART NUMBER: Z97083

SE80CR

TRAILER WOODSPLITTER

OPERATOR'S MANUAL

Keep this manual with the

machine at all times

Before putting the SE Splitter into service:

Do not attempt to start or operate the wood splitter without thoroughly

reviewing this manual for safe and proper operation.

SE80CR

Summary of Contents for SE80CR

Page 1: ...mbmfg com PRINTED IN CANADA Rev 280214 PART NUMBER Z97083 SE80CR TRAILER WOODSPLITTER OPERATOR S MANUAL Keep this manual with the machine at all times Before putting the SE Splitter into service Do no...

Page 2: ...MACHINE COMPONENTS 20 4 3 MACHINE BREAK IN 21 4 4 PRE OPERATION CHECKLIST 21 4 5 ATTACHING UNHOOKING 22 4 6 CONTROLS 23 4 6 1 GAS ENGINE 23 4 6 2 HYDRAULIC CONTROLS 24 4 7 FIELD OPERATION 25 4 7 1 OP...

Page 3: ...tact your local engine dealer Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind including loss of profits The manufacturer is under no circumst...

Page 4: ...Chain is Secure _________________________________________ Customer s Name _________________________________________ Contact Name _________________________________________ Dealer Name _________ ______...

Page 5: ...hem There are three different types of labelling safety informative and product labels Safety Labels are pictorial and always with a yellow back ground colour and generally 2 panel The top panel shows...

Page 6: ...g information contained within the Operator s Manual This manual covers the Surge Master SE80CR Trailer Woodsplitter Use the Table of Contents and Index as a guide to locate required information Refer...

Page 7: ...o alert against unsafe practices situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert agains...

Page 8: ...ensure familiarity and understanding of the machine DO NOT modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment D...

Page 9: ...d to work with this equipment Do not allow persons to oper ate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety pre cautions and of how...

Page 10: ...ual before assembly or operating to acquaint yourself with the machine If this machine is used by any person other than yourself or is loaned or rented it is the machine owner s responsibility to make...

Page 11: ...ecklist proce dure before starting work 2 4 PREPARATION 1 Never use the engine and machine until the operators have been adequately trained in the safe operation of the machine and have read and compl...

Page 12: ...maintaining repairing removal or moving Keep others away 15 Always use proper tools that are in good con dition Make sure you understand how to use them before performing any service work 2 5 MAINTEN...

Page 13: ...if the ram has been activated during loading 7 Always use one hand on each control lever when operating the splitter to keep hands out of splitting area 8 Do not step over or straddle splitter during...

Page 14: ...clean 2 Before applying pressure to the system make sure all components are tight and that lines hoses and couplings are not damaged 3 Do not attempt any makeshift repairs to the hydraulic lines fitti...

Page 15: ...land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the state of California the above is required by law Section 4442...

Page 16: ...nual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of S...

Page 17: ...your hands Wait for all moving parts to come to a complete stop before loading or clearing obstructions Z94119 Caution read and understand ALL safety and operating instructions in the manual read and...

Page 18: ...ler The types of safety signs and locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the type of war...

Page 19: ...Do not operate with leaks or damaged components Load splitter by holding logs on the side rather than the top and bottom Do not split wood across the grain Review safety instructions with all operator...

Page 20: ...e frame is used as an oil reservoir Pres surized oil from the pump is routed through a three position valve to control the cylinder move ment In addition model SE80CR Splitter can be used in vertical...

Page 21: ...s that each operator reads and understands the operating procedures and all related safety precautions outlined in this section A pre operation checklist is provided for the operator It is important f...

Page 22: ...il the coupler on the hitch and ball are aligned 4 Attach the ball hitch a Lift the hitch and place the coupler over the ball on the hitch b Flip the latch to lock the coupler around the ball and inst...

Page 23: ...l system When the switch is turned to ON the engine will continue to run Turn the switch to OFF and the engine will stop Fuel Shut Off Valves GCV160 engine is equipped with a fuel valve Turn the fuel...

Page 24: ...er neutral le ver controls the flow of oil to the cylinder 1 Move the lever toward the wood and hold for the cylinder piston to extend and split the wood 2 Move the lever away from the wood and place...

Page 25: ...Install and secure all guards and shields before starting or operating Keep hands feet hair and clothing away from moving parts Place all controls in neutral stop tractor engine set park brake remove...

Page 26: ...ase engine speed to maximum RPM j Place wood on the splitting frame against the anvil k Move the lever toward the wood and hold to advance the wedge towards the wood or log to start splitting l Releas...

Page 27: ...ll minimize the chance of the operator getting their fingers or arm between the wedge and the log b Always wear the ap propriate safety gear when working around the machine This includes but is not li...

Page 28: ...detailed installation instruction sheet is included with each 4 way splitter kit See accessories page at the end of the manual for ordering details or for replacement parts go to www embmfg com and c...

Page 29: ...the same time grab the cylinder end and tip the splitter beam ass y up towards the vertical position d Continue tipping while placing your foot on the hydraulic tank axle as a brace until splitter is...

Page 30: ...lose to the working area Do notallowpiecestopileupand clutter the area A cluttered working area can lead to trip ping and an accident Do not take chances with safety c Do not place the splitter on mud...

Page 31: ...under 20 mph 32 kph use flash ing amber warning lights and a slow moving vehicle SMV identification emblem Reduce speed on rough roads and surfaces Plan your route to avoid heavy traffic Always insta...

Page 32: ...ear the area of bystanders especially small children 2 Fully retract the cylinder ram 3 Thoroughly wash the machine using a pressure washer to remove all dirt mud debris and residue 4 Inspect the wedg...

Page 33: ...ne Oil Refer to the engine manufacturer s manual for maintenance and service information 2 Grease Use an SAE multi purpose high temperature grease with extreme pressure EP perform ance Also acceptable...

Page 34: ...00 hrs or an nually Every 100 hrs or annual ly wash and clean wood splitter remove en tangled material wood chips small debris 5 1 3 SERVICE ILLUSTRATION See Service Record Chart This illustration sho...

Page 35: ...lean 40 Hours or Weekly 100 Hours or Annually 50 Hours or Annually 8 Hours or Daily H y d r a u l i c h o s e s f i t t i n g s f r a m e s l i d e S e c u r e f a s t e n e r s E n g i n e O i l L e...

Page 36: ...tighten slightly If leaks persist repeat steps 6 9 10 Check hydraulic reservoir oil level Top up as required 11 Place the spilled oil in an approved container and dispose of in a environmentally safe...

Page 37: ...adjustment required with detent on valve Ensure machine is off and call hydraulic technician Control handle does t go to neutral when released Control may be damaged Call technician control may need...

Page 38: ...itting Force 20 ton Cycle Time 14 Sec Standard Valve Type Auto Return Detent Hydraulic Pump Two Stage Hydraulic Pump Flow 11 GPM Bed Height 31 5 Wedge Height 9 Tire Size 4 80 x 8 Tire Type Highway Saf...

Page 39: ...19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 METRIC TORQUE SPECIFICATIONS 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M5...

Page 40: ...ght cause leakage 2 Align tube with fitting before tighten ing 3 Lubricate connection and hand tighten swivel nut until snug 4 To prevent twisting the tube s use two wrenches Place one wrench on the c...

Page 41: ...r for pricing and availability For model SE80 4 way splitting wedge Boost your productivity and make quick work out of chunks by splitting into four pieces at once This is an ideal way to save time W4...

Page 42: ...CHING UNHOOKING 22 CONTROLS 23 FIELD OPERATION 25 MACHINE BREAK IN 21 MACHINE COMPONENTS 20 PRE OPERATION CHECKLIST 21 STORAGE 32 TRANSPORTING 31 R RESPONSIBLE 8 S SAFE CONDITION 12 SAFETY 7 15 SAFETY...

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