SunStar Multi Head User Manual Download

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MEK-120618

Operating Manual

(New OP)

※

Single/Small/Multi Head

※

Summary of Contents for Multi Head

Page 1: ...MEK 120618 MEK 120618 USER S MANUAL USER S MANUAL USER S MANUAL Operating Manual New OP Single Small Multi Head ...

Page 2: ......

Page 3: ...3 3 1 Initialization 13 3 3 2 Format 13 3 4 System Setting 14 3 4 1 Parameter Setting 14 3 4 2 Touch Calibration 16 3 4 3 IP Setting 17 3 4 4 Lock Setting 17 4 Screen Composition of Machine Operation Program 19 4 1 Status Bar 19 4 2 Embroidery Screen 20 4 3 Operation Information Screen 20 4 4 Function Menu Button Screen 21 4 5 Operation Progress Message and Clock Screen 22 4 5 1 Operation Progress...

Page 4: ...mbroidery Parameter 50 5 3 3 Machine Parameter 54 5 3 4 Needle 59 5 3 5 Offset Position 65 5 3 6 Attachment 67 5 3 7 Other 71 5 4 Ready 72 5 4 1 Position 73 5 4 2 Gauge 74 5 4 3 Exclude 74 5 4 4 Fast View 75 5 4 5 Hoop 76 5 5 Machine 77 5 5 1 Machine Service 78 5 5 2 Machine Information 78 5 5 3 Machine Test 78 5 5 4 Frame Center Edit 80 5 5 5 Error Information 80 5 6 Tools 81 5 6 1 Frame Center 8...

Page 5: ...86 6 3 Setting 86 6 4 Frame 87 6 5 Float 88 6 6 Speed Code S Code 89 7 Problem Solving 90 7 1 Error Messages and Handling 90 7 1 1 Main Shaft Motor and Others 90 7 1 2 X Y Motor related Errors 90 7 1 3 Color Change 91 7 1 4 Encoder 91 7 1 5 Repeat Work 91 7 1 6 USB 91 7 1 7 Memory 91 7 1 8 USB Memory 92 7 2 Machine Setting 93 7 2 1 Control Box Front View 93 7 2 2 X Y Driver and Main Driver Switch ...

Page 6: ...machine is as shown in the Fig 1 1 1 and Fig 1 1 2 and it has the LCD touch screen monitor There are cables and ports on the right back and bottom Front View Fig 1 1 1 Fig 1 1 2 1 1 Operation Box Composition Single Small Head Single Small Head Single Small Head Multi Head Multi Head Multi Head ...

Page 7: ... by directly touch ing the screen Camera It is used for recording the videos or visual communication with headquarters Start Button It is used for starting embroidery Frame Movement Key It is used for moving the frame up down and to the left right Stop Button It is used for stopping the embroidery during operation Right View Fig 1 1 3 Fig 1 1 4 Single Small Head Single Small Head Single Small Head...

Page 8: ...utput the sound to external devices MIC IN It is used to input the sound using microphone etc USB Port Master You can input or output the designs in the machine using USB memory USB Port Slave It is the preliminary port for communicating with PC using USB Serial Port It is the port for serial communication Fig 1 1 5 Fig 1 1 6 Multi Head Multi Head Multi Head ...

Page 9: ...7 Rear View Power and CAN communication cable connection Connector for Development Use Fig 1 1 8 Fig 1 1 7 Single Small Head Single Small Head Single Small Head Multi Head Multi Head Multi Head ...

Page 10: ... using USB memory NETWORK You can connect the Internet line for network connection EXTERNAL MONITOR You can connect the cable for external monitor output Fig 1 1 9 Fig 1 1 10 Single Small Head Single Small Head Single Small Head Single Small Head Single Small Head Single Small Head ...

Page 11: ... turn it on Next check where the I O switch is and press it LCD screen will be turned on and embroidery operation program will start Check the frame movement using the frame movement keys or inspect the basic motions referring to 5 5 3 Machine Test 2 Basic Process Before Starting Embroidery 2 Warning Please make sure the power cord is pulled out from the plug when repairing Fig 2 1 1 I O Switch NF...

Page 12: ...10 2 2 Basic Process YES YES YES YES YES YES YES NO NO NO NO NO NO NO ...

Page 13: ...gram 1 If the operation program is not set up it will automatically enter the install menu Fig 3 0 2 2 Logo screen shown in the Fig 3 0 1 will be seen about 2 seconds when booted At the moment of logo screen please press the left and right of the frame movement key at the same time to enter the SWF system installation program Fig 3 0 2 Fig 3 0 2 Fig 3 0 1 Frame Move Key Status on Logo Screen Actio...

Page 14: ...ancel 3 1 2 Data Data required for embroidery operation program At the moment of Fig 3 0 2 please connect USB memory in the USB port and press 2 Data to see Fig 3 1 2 1 shown above If you want to install press OK To cancel press Cancel 3 1 3 Machine Update Updates the machine If you want to update the machine please press 3 M C Update in the Fig 3 0 2 You can see the button selected with dark colo...

Page 15: ...This initializes the settings saved in the memory or formats the memory 3 3 1 Initialization If you want to initialize all the settings set up in the operation program and machine settings press 5 Initialization in the Fig 3 0 2 You can see the button selected with dark color as shown in the Fig 3 3 1 1 If you quit the installation in this status the memory initialization will progress when it is ...

Page 16: ...meter setting as the Fig 3 4 1 2 will be seen when it is rebooted In the screen of Fig 3 4 1 2 you can set the 9 parameters below by pressing the combo box on the right Machine Type Number of Needles colors Trim System X Space Y Space X Extend Sequin Type Power Input Number of Heads After ﬁnishing setting the parameters close the window by pressing X button on the top right to see the loading scre...

Page 17: ...ow to conclude the setting Limit Set Press the button and manually move the X Y frame Check the On Off status of the sensor and press the next button below to conclude the setting Wiper Sensor Set Press the button and manually move the wiper When the beep sound is issued check the abnormality of the sensor and press the X button on the top right to conclude all the settings If you do not want to s...

Page 18: ...t up the instruction of Fig 3 4 2 2 will pop up Please close it by pressing Close button or wait until it is automatically closed after 10 seconds As the instruction is closed you can see the Fig 3 4 2 3 with mark on the position From this point please touch marks in the order of numbers shown in the Fig 3 4 2 3 If you ﬁnished touching the ﬁnal mark on the position the setting has been ﬁnished Fig...

Page 19: ... operation program has the lock function You can use the program that has lock function without any problems until the expiry date but it makes the program unusable after the expiry date If the machine is locked you will not see the logo screen Fig 3 0 2 but the Fig 3 4 4 1 It is no problem to use the machine within the remaining days shown in the Fig 3 4 4 1 but you have to receive the new lock k...

Page 20: ... 4 9 7 1 1 8 as shown in the Fig 3 4 4 2 When they tell you the new lock code please input in the NEW CODE column using the touch pad buttons below and press OK You can see the extended day information as in the Fig 3 4 4 3 and the lock setting is ﬁnished Fig 3 4 4 2 Fig 3 4 4 3 Caution There are two types of lock key usable days deﬁned and inﬁnite one Please get help from the sales agent regardin...

Page 21: ... 2 The screen consists of 1 status bar 2 embroidery screen 3 operation information screen and 4 function menu screen 4 1 Status Bar The status bar is the information display area where the operator can easily see the operation status of the embroidery machine to control and manage it Status Bar Operation Information Screen Embroidery Screen Function Menu Screen Composition of Machine Operation Pro...

Page 22: ...plays the frame movement speed with 3 levels Main Shaft 100 degrees Displays whether the main shaft is set on 100 degrees Machine Connection Status Displays the connection between the machine and the OP box Operation List Informs the new operation list by changing the icon Network Connection Status Displays the network connection status Maintenance Alarm Informs when the maintenance is required Ma...

Page 23: ... Needle Information Needle information is provided needle no color etc No of frames No of stitches Operation Time Information wk work displays the whole number of frames operated Increases as the operation on one frame is ﬁnished st stitches displays the accumulated number of stitches until now Working 00 00 displays the embroidery progress time hour minute displays the percentage of how much it p...

Page 24: ... when stopped by stop code Frame Limit Error Stop when the frame attempts to exceed the limit range Design End Code Stop when the embroidery is completed Back Stitch Stop when stopped after back stitch Frame Moving when moving the frame Frame Moving Stop when the frame is stopped while moving Offset Point Stop when stopped on the offset point Change Color Table when the needle is changed Select St...

Page 25: ...nge If you want to change the time or dates shown on the top right of the screen press Setting in the func tion menu and enter Others to set up in the Date and Time column Note If the system is locked date and time cannot be set ...

Page 26: ... Of course you can embroider with basic setting values However in order to know many functions of the program and perform the better operation let s learn the functions of each sector Basically press the each function menu button on the bottom of the operation box screen DESIGN SETTING READY MACHINE TOOLS Function Menu Before Starting Embroidery 5 Function Menu Before Starting Embroidery 5 ...

Page 27: ...er Trim by Jump Stitch Trim by Jump Length Backtack Backtack Length Backtack Method Jump Convert Autostart After Backstitch Work Head After Backstitch Autostart Before Backstitch Number Autostart After Trim Frame Limit Check Offset Move Applique Origin Return Auto Backstitch Kind of Thread Start End Filtering Needle Bottom Stop Machine Parameter Max RPM Emb RPM Min RPM Jump RPM Inching RPM Slow Sp...

Page 28: ...sition Start Position Middle Position Offset Position Attachment Sequin Left Sequin Left Front RPM Sequin Left Front Size Sequin Left Front Gap Sequin Left Rear RPM Sequin Left Rear Size Sequin Left Rear Gap Sequin Right Sequin Right Front RPM Sequin Right Front Size Sequin Right Front Gap Sequin Right Rear RPM Sequin Right Rear Size Sequin Right Rear Gap Sequin Jump Zigzag Left Zigzag Left RPM Zi...

Page 29: ...ve Frame Cancel Fast View Start Restart Stop Fast Color Color 100 100 1000 1000 Hoop Border Default 30X30 30X15 15X30 24X24 Cap Wide Cap Semi TRF 18 TRF 15 TRF 12 TRF 9 Pocket User 4 Machine Machine Service Bobbin Timing Jump Motor Sequin Feeding Motor Laser Zigzag Motor Sequin Move Motor Bobbin Winder Machine Information Head and Color X Space Y Space System Version ...

Page 30: ...quin Feeding Picker Holding Sequin Lift Jump Thread Sensing Sequin Move Thread Tension Frame Center Edit Flat Cap User Error Information 5 Tools Frame Frame Center Frame Origin ORG Attachment Attachment Lift Zigzag Origin Laser Point Machine All Head Needle Up Needle Down Needle Bottom Stop Presser Foot Up Down Others User Change Memo Maintenance Cam View ...

Page 31: ...the design ﬁles from USB to OP for opera tion 5 2 1 1 Copy Memory Plug USB memory into USB port and select the combo box for USB that is on the top left of the Fig 5 2 1 1 1 in order to see the designs in the USB If you want to copy a ﬁle to OP touch the ﬁle once and press Copy to OP at the bottom right to copy the ﬁle to OP 5 2 2 Memory Fig 5 2 1 1 1 Combo Box Copy to OP Button Fig 5 2 2 1 Fig 5 ...

Page 32: ...below let s learn more about the design calling Press button Pressing the design button you will see all the designs saved in each memory room as in the Fig 5 2 2 3 You will also see the room number and the design 20 designs at maximum can be seen in one screen From the example above since the design to be called is in room no 3 you shall ﬁnd the room no 3 in the screen you see If you cannot see t...

Page 33: ...fore embroidery To conﬁrm the information of the design called press icon You can see the design infor mation as in the Fig 5 2 2 5 If you want to check the work list of the design called press icon You can see the work list as in the Fig 5 2 2 6 If you want to trim during the operation of design called press icon When a window as the Fig 5 2 2 7 pops up press Yes to trim or press No to cancel Fig...

Page 34: ...d press Apply to set up the thread tension values If you want to check the speed information press on the embroidery information screen You can see the speed information as in the Fig 5 2 2 9 Carry out Example 5 2 2 1 until no On the screen of Fig 5 2 2 3 press the room no 3 and Copy button When you see the message like Fig 5 2 2 10 select the room no where you want to copy the de sign using the a...

Page 35: ...oom no 3 and Delete button When you see the message like Fig 5 2 2 11 press Yes if you really want to delete or press No to cancel Fig 5 2 2 11 Fig 5 2 2 10 Example 5 2 2 3 Delete the design in Room No 3 Note The design which is now in work or has the work sheet cannot be deleted ...

Page 36: ...ss the extension that you want between SST2 and DST and OK to export the design to the USB memory 5 2 3 Edit You can edit the design here To edit on the screen of the Fig 5 2 2 3 press the room no 3 and Edit button and you can see the next screen as the Fig 5 2 3 1 Now each menu will be explained one by one Fig 5 2 3 1 Fig 5 2 2 12 Example 5 2 2 4 Export the design in Room No 3 to USB ...

Page 37: ...ven when you are in another work 3 Save saves the design that you newly made or edited 5 2 3 2 Object 1 Add This is the kind of design composition function Various designs up to 64 in the memory can be composed in many forms Fig 5 2 3 2 1 Example 5 2 3 2 1 Compose the designs no 46 and no 81 using object Design no 46 X_Scale 150 Y_Scale 150 Design no 81 X_Scale 200 Y_Scale 200 Fig 5 2 3 1 1 설정창 ...

Page 38: ... the position that you want Drag no 81 design to the position that you want To save press Design Save select the room number and press OK 2 Delete To delete the design being composed press Object Delete 5 2 3 3 Edit Repeat Repeat is used when you want to repeat a design or many continuously at the same time in one frame Repeat can be performed horizontally and vertically up to 99 times for one des...

Page 39: ...ight repeated to the left 4 Y Interval sets the distance from the start point to the repeated design along Y axis The signs decides the direction to the left or to the right repeated to the right repeated to the left Fig 5 2 3 3 2 When the distance is set 30mm When the distance is set 30mm Design start point Design start point Moving distance 30mm Moving distance 30mm ...

Page 40: ...een repeated designs Design interval has stop code and jump code Stop code stops after moving to the next design position Jump code starts automatically after moving to the next design position 7 Mirror makes the design like the reﬂection on the mirror Fig 5 2 3 3 3 Fig 5 2 3 3 4 When the distance is set 20mm When the distance is set 20mm Design start point Design start point 20mm 20mm Moving dist...

Page 41: ...sign repeat it as follows and save No of X repetition 3 No of Y repetition 3 X Design interval 200 mm Y Design interval 200 mm X Y Design priority Priority in Y Design interval Jump code Mirror None Saved in Memory NO X Design start point Design start point Moving distance 30mm Moving distance 30mm Y X Y Design start point Design start point 20mm Moving distance Moving distance 20mm Moving distanc...

Page 42: ...th between one stitch and the next one in a selected design is so short 0 1 0 3mm that the thread can be often broken during the work Filtering helps avoid thread breaking by making the short stitches that are below the set value added to the very next stitches which results in all the stitches of the selected design above the set value Please refer to the Fig 5 2 3 3 5 Press a design that you wan...

Page 43: ...n the Fig 5 2 3 3 6 Move by pressing the stitch data or code that you want to edit Use the touch pad for setting value input and Add Delete buttons To move onto the next page scroll down the screen It becomes possible to edit in condition that you selected X data or Y data Use the number touch pad To move to the next data you can touch the data or input the stitch number that you want to move to o...

Page 44: ...t Edit Stitch Edit Input 3 000 in the stitch no column using touch pad and press Go to move to the 3 000th stitch Press Delete button after selecting the 3 000th line The 3 000th stitch is deleted and the stitches below the 3 000th stitch come up one at a time 2 Change the function code of the 3 500th stitch to color code Input 3 500 in the stitch no column using touch pad and press Go to move to ...

Page 45: ...ent designs and save them separately You can divide the design by color or stitch numbers Press the design you want and Edit button Then press Edit Divide and you will see the stitch di vide screen as the Fig 5 2 3 3 7 Right screen shows you the divided design from the original design Left screen shows you the rest of the design remaining 1 Stitch No You can divide the design at a certain stitch n...

Page 46: ...ress Go to separate 5 000 stitches to the right screen Select the room numbers for each divided design and press Save to save the designs Press the design that you want in the menu After pressing Edit button select Edit Divide Press Color button once Then one color moves to the right screen and the rest remains on the left screen Select the room numbers for each divided design and press Save to sa...

Page 47: ... the corresponding hoop type on the right column to preview the edited design in the selected hoop 5 3 Setting In the setting menu you can set the overall conditions for the embroidery There are 7 menus Design Embroidery Parameter Machine Parameter Needle Offset Position Option and the Others You can see the Fig 5 3 1 by pressing button in the intial screen Fig 5 2 3 4 1 Fig 5 3 1 ...

Page 48: ...Fig 5 3 1 press Design button to ﬁg 5 3 1 1 see 9 items for design setting Design To set the parameters such as enlargement reduction angle setting etc Emb Parameter To set the parameters regarding the embroidery M C Parameter To set the parameters regarding the machines Needle To set the needle selection change etc Offset Position To designate the offset positions on the design Attachment To set ...

Page 49: ... which is No 2 X Scale You can enlarge or reduce the design along X direction Default value is 100 and the range is from 50 to 200 It can be set by 1 Input Setting 0 Default 1 X Reversed 2 Y Reversed 3 X Y Reversed Set No Set X Set No Set Y Set No Set X Y Set 100 Set X 200 ...

Page 50: ...fault value is 100 and the range is from 50 to 200 It can be set by 1 4 Angle You can rotate the design according to the rotation angle Default value is 0 and the range is from 0 to 359 It can be set by 1 Set 100 Set Y 200 Set 100 X Y All Enlarged Set X Y 200 Set 0 Set 90 ...

Page 51: ... some stitches as many as you like for the embroidery For instance imagine the design with 10 000 stitches for the whole as below The left Fig is the one that is embroidered entirely and the right Fig is the one that is embroidered only from the 5 000th stitch after the start stitch is set 8 Sequin Front Number sets the number of the sequin at the front 9 Sequin Rear Number sets the number of the ...

Page 52: ... setting menus Scrolling down the screen you can see the next 9 setting menus as in the Fig 5 3 2 2 Scrolling down to the bottom again you will see the last embroidery parameter setting menu as in the Fig 5 3 2 3 Pressing the button you can change all the values to the default values that the operation program has To ﬁnish the setting press button Notice This menu may differ according to the machi...

Page 53: ...e whole stitch length of consecutive jump codes is above the set value it will be trimmed ﬁrst and allowed to move to the next work by setting the maximum jump stitch length The default value is No and the range is from 1mm to 50mm by 1mm unit 3 Backtack This sets whether the backtack function for forming the stitch thread release protection when the embroidery starts shall be carried out or not N...

Page 54: ... the machine stopped and start embroidery using the bar switch or start button this determines whether only the heads with threads broken should work or all the heads should work 0 is for Each and set 1 for All if you want to make all the heads work 9 Autostart Before When the machine is stopped because it much later detected that a certain needle had a problem e g thread broken when the whole or ...

Page 55: ...he ap plique is set Yes 15 Origin Return This returns the frame to the work origin point after completing a certain design 16 Auto Back Stitch This sets how many back stitches the frame should go backward when the thread breakage is de tected You can set from 0 stitch to 5 stitches by 1 stitch unit 17 Kind of Thread You can select the kind of thread The default value is Rayon 0 You can select amon...

Page 56: ...1 is the ﬁrst screen that shows 9 setting menus Scrolling down the screen you can see the next 9 setting menus as in the Fig 5 3 3 2 Scrolling down to the bottom again you will see the last machine parameter setting menu as in the Fig 5 3 3 3 Pressing the button you can change all the values to the default values that the operation program has To ﬁnish the setting press button Notice This menu may...

Page 57: ...e embroidery It can be set from 50 rpm to 200 rpm by 1 rpm unit 6 Slow Speed This sets the embroidery speed during the slow speed work It ranges from the min RPM to the max RPM by 1 rpm unit 7 Inching Stitch When the embroidery starts the machine starts operating slowly with the inching RPM This sets the number of stitches at this slow speed period It can be set from 1 stitches to 10 stitches by 1...

Page 58: ...e frame from side to side a little in order to separate the thread from the material after trimming The default value is X 1 and set Y 2 to select Y axis direction In case of no direction to be set enter No 0 15 Auto Color Change This sets the auto color change function Set No if you do not want to use this function 16 Frame Speed This is for the speed control while moving the frame such as origin...

Page 59: ...rpm after inching speed work when starting The default value is Normal 0 and select Slow 1 to increase the acceleration time 22 Sensing Head You can select the heads in which you want to make the thread sensing work Pressing the input column once you can see the window that shows the current heads as the Fig 5 3 3 4 Press the heads that you want to make the thread sensing work in and they will bec...

Page 60: ...u will see the total number of the selected heads in the input column 24 Maintenance Display You can set the unit displayed for maintenance If you want to get informed about the maintenance according to the time set as Time 0 If you want to get informed according to the accumulated number of stitches that you worked set as ST 1 Caution Even though heads are set to be not in use please be careful n...

Page 61: ...y design that is shown in the screen There are 2 ways to enter the needle setting One is to touch the icon with the needle Fig in the embroi dery information screen on the right of the program initial screen as the Fig 5 3 4 2 and the other is to press the needle table button in the setting screen as the Fig 5 3 4 3 Notice This menu may differ according to the machine type Fig 5 3 4 1 Fig 5 3 4 2 ...

Page 62: ...s 7 once from the needle table below When moved onto the 2nd step input column automatically press 3 once from the needle table below Insert is used to insert the needle number between the needles that are already entered Delete is used to delete the needle number between the needles that are already entered Color is used to set the colors for each needle Thread Tension is used to set the thread t...

Page 63: ... 2 The needle no in the bracket is the one that was created and the previous last step needle number 1 is automatically deleted Pressing the 5th step input column once press 7 from the needle table Pressing the 7th step input column once press Delete button The last needle no 1 that was deleted by inserting a number is pulled in to the 8th step again and the result would be 7 3 5 1 7 6 2 1 Press X...

Page 64: ... embroidery work How to set Press Color button at the bottom of the needle setting screen The screen will shift for the color change as the Fig 5 3 4 4 After pressing the needle number on the pad that you want to change you can select the color you want and press OK button to complete Press X button on the top right to complete the setting returning back to the previous screen Fig 5 3 4 4 ...

Page 65: ...n will shift for the thread tension setting as the Fig 5 3 4 5 Press 1st step input column After selecting the thread tension that you want at the bottom of the screen using the arrow keys press OK button When it moves to the 2nd step input column automatically select the thread tension that you want likewise and press OK button If you would like to apply the same thread tension for all the needle...

Page 66: ...resser foot height setting as the Fig 5 3 4 6 Press 1st step input column After selecting the height that you want at the bottom of the screen using the arrow keys press OK button When it moves to the 2nd step input column automatically select the height that you want likewise and press OK button If you would like to apply the same height for all the needles select the height you want in the heigh...

Page 67: ...rame moves between the design starting position and the stop position after finishing the design you can designate the middle position to prevent the problems such as the needle touching the material If not needed it does not matter even though you entered this the same as the design starting position or the stop position after finishing the design Offset Position Stop position after finishing the...

Page 68: ...enabled Set the X Y values for the frame position using the arrow keys Press Offset Position button Stop position after ﬁnishing the design will be enabled Set the X Y values for the frame position using the arrow keys Press X button on the top right to complete the offset position setting returning back to the previous screen Example 5 3 5 1 Design starting position X 500 Y 300 Offset middle posi...

Page 69: ...design set ting Scroll down the screen to see the next menus Fig 5 3 6 1 is the ﬁrst screen that shows the ﬁrst 9 setting menus Scrolling down the screen you can see the next 9 menus as the Fig 5 3 6 2 If you scroll down to the bottom again you can see the last menus for the attachment setting Press the button to initialize the settings that the operation program has Press button to ﬁnish the sett...

Page 70: ...e same way as no above Press X button on the top right to complete the sequin setting returning back to the previous screen 2 Zigzag Setting How to set Press Attachment button in the setting menu Press Zigzag Left input column Enter the corresponding number for the machine type using the touch pad Select among 30 1 3xD 2 41i 3 31B 4 and press OK button If you do not want to use anything select No ...

Page 71: ...s X button on the top right to complete the cording setting returning back to the previous screen 4 Boring Setting How to set Press Attachment button in the setting menu Press Boring input column Enter the needle number that is equipped with boring within the setting range using the number touch pad If you do not want to use anything select No 0 and press OK button Press Boring RPM input column En...

Page 72: ... the needle specially designed for cutting How to set Press Attachment button in the setting menu Press Cut Needle input column If you want to use this select Yes 1 If you do not want to use this select No 0 and press OK button Press X button on the top right to complete the cut needle setting returning back to the previous screen ...

Page 73: ...he language that is displayed on the OP Supported languages are German Indonesian Italian Turkish Korean and English You can select the language you want by pressing the combo box 3 Stitch Number Initialization This initializes the stitch number To initialize select Yes 1 If you do not want select No 0 and press OK button 4 Date Time You can change the date and time that are displayed on the top r...

Page 74: ...out embroidery work Gauge It automatically generates gauges for the embroidery outline in accordance with the values set in the Gauge Interval on the right of the screen that is seen in the Gauge menu under the Ready Exclude It is used to embroider the outline of the called design Fastview It virtually shows the embroidery work for each stitch to display the progressing direc tion of the design or...

Page 75: ... place where the whole dotted line is dis played within the frame 2 Trace This function is to brieﬂy check whether the design size goes beyond the X Y limits if the embroi dery of chose design begins from the current frame position While the frame moves fast between the maximum X Y range the function checks whether the design goes beyond the frame limits If so the frame operation will be stopped a...

Page 76: ...in the memory To cancel press X If you press Move Frame button you can check whether the gauge line moves beyond the frame by moving the frame along the gauge line 5 4 3 Exclude This function is to embroider the outline of the called design Pressing Exclude on the screen as the Fig 5 4 1 you will see the Fig 5 4 3 1 below If you press Save button in the Fig 5 4 3 1 a window will appear for you to ...

Page 77: ...vious color 100 shows the design after adding 100 stitches each time 100 shows the design after subtracting 100 stitches each time 1000 shows the design after adding 1000 stitches each time 1000 shows the design after subtracting 1000 stitches each time Start When you press start button it starts drawing the embroidery on the screen When you press this while it is paused it re starts drawing Pause...

Page 78: ... screen when you chose Hoop If you press the hoop size a window asking whether to move to the frame center will appear Press Yes for the frame to move to the frame origin automatically in order to check the X Y frame limits After seeking all it ﬁnally moves to the frame center Fig 5 4 5 1 ...

Page 79: ...reen as the Fig 5 5 1 Fig 5 5 1 Machine Service It conducts the initial setting for jump motor and sequin feeding motor Machine Information It lists up the SWF machine information Machine Test It checks normal operation of wiper thread sensors etc Frame Center Edit It corrects the frame center Error Information It saves and displays the recently occurred errors by up to 100 and the list can be del...

Page 80: ...on is to show the embroidery machine s mechanical information when initially setting up the embroidery operating program When the Machine Information menu is selected on Fig 5 5 1 Fig 5 5 2 1 will appear 5 5 3 Machine Test This function is to test whether the embroidery machine is properly operating by part Fig 5 5 3 1 will appear when the operation test button is pressed in Fig 5 5 1 Fig 5 5 1 1 ...

Page 81: ... ished 6 Thread Sensor After pressing Thread sensor button press Start button and you will hear the beep sound The lamp will blink when the thread breakage sensor is operated for the current needle position When ﬁnishing the test select the Thread Sensor menu or press Stop button again The beep sound will stop and the test is completed 7 Thread Tension When you press Thread Tension button and Star...

Page 82: ...hoop among ﬂat cap user and the center point will be changed 5 5 5 Error Information SWF system can save up to 100 error messages for the errors which occurred during operation This function displays the details of the errors saved in the memory By reading the details of errors you can easily ﬁnd the causes of problems All the lists can also be deleted by pressing the Clear List button on the bott...

Page 83: ...t up down user change memo maintenance and cam view In the function menu press button and you will see the screen as the Fig 5 6 1 5 6 1 Frame Center This function is to move the frame to the center Pressing the Frame Center button you will see a window as the Fig 5 6 1 1 appears to ask whether to move or not If you want to move to the frame center press Yes button If you do not want press No butt...

Page 84: ...1 appears to ask whether to move or not If you want to move to the previous position of the frame press Yes button If you do not want press No button 5 6 4 Attachment Lift When the attachment is attached to the machine this is to test it by pulling down to the needle plate or lifting up the other way 5 6 5 Zigzag Origin This function is to set the zigzag attachment to the origin 5 6 6 All Head Thi...

Page 85: ...nd then use the frame move key to set the accurate position Press the needle bar ascend button to put back the needle bar 5 6 8 Presser Foot Up Down Only available for DM type machines This function is to raise or descend the presser foot in order to adjust the presser foot height 5 6 9 User Change 5 6 10 Memo 5 6 11 Maintenance 5 6 12 Cam View ...

Page 86: ...ge the settings during operation for better embroidery Let s learn about the functions when stopped during the embroidery operation Please note that the Design Setting Frame Float and Speed Code menus which are different compared to before the embroidery will be explained Reference To conduct the operation without needle by using the Function Menu When Stopped During Operation press the stop butto...

Page 87: ...hers 3 Frame Data Origin Design Origin Power Origin 4 Float 5 Speed Code High Speed Low Speed Speed Initialization 6 Machine Machine Service Machine Information Machine Test Wiper Trimming Picker Holding Jump Thread Sensor Thread Tension Frame Center Edit Error Information Thread Breakage Information 7 Tools Frame Center Frame Origin ORG Attachment Lift Zigzag Origin All Head Needle Up Down Presse...

Page 88: ...is limited it is possible to copy export or edit the designs You can use these menus in the same way as the menus before starting embroidery 6 3 Setting 1 Design In the state of the pause during embroidery press Setting Design to see the screen as the Fig 6 3 1 All the setting functions except 8 Front Sequin Number and 9 Rear Sequin Number are limited You cannot use the limited function settings b...

Page 89: ... work Therefore when the user desires to move the frame by using the frame move buttons or resumes embroi dery after conducting other jobs the frame could return to the last stop position 2 Design Origin It makes the frame return to the embroidery starting position 3 Power Origin It remembers the last stop position although the power is out during embroidery work Therefore when the power is on and...

Page 90: ...g the set number of stitches such as 1 100 1 000 10 000 Color button or using the number touch pad to enter values directly How to use Non stitch Operation Press button Check the current stitch number Press the number input column and enter the stitch number that you want using the touch pad Press Go button on the right of the number input column and it will operate without making any stitches as ...

Page 91: ...ped during the embroidery you will see the screen as the Fig 6 6 1 1 High Speed This function is to make it high speed when you want to work with high speed during the embroidery with low speed While working with low speed stop and select High Speed Press Start to change to high speed 2 Low Speed This function is to make it low speed when you want to work with low speed during the embroidery with ...

Page 92: ...e start button contacts the connector 105 Stop switch error When the power is on the stop button is pressed Check whether the stop button contacts the connector 108 Air pressure error When the air pressure is below the standard Sequin No Error Name Error Description Handling 200 X frame limit detection The frame move system reaches the X limit Move the frame in the X direction 201 X frame limit de...

Page 93: ...ently occurs need to replace the CPU board 801 Sequin design error There is an error in the sequin design Amend the design No Error Name Error Description Handling 300 Needle bar stop position error When replacing the needle bar the needle bar fails to reach the proper position Manually turns the needle bar to check the load of the needle bar and properly place the needle bar No Error Name Error D...

Page 94: ...e USBs are not recognized according to the makers A There are many USB manufacturers The USB is ﬁtted with the controller that is different depending on the manufacturers Therefore recognition problem can occur due to the quality differences depending on the manufacturers You can solve this problem by using the common manufacturer s USB We recommend you use the SAMSUNG LG SANDISK TRANSAND s USB Ho...

Page 95: ...93 7 2 Machine Setting 7 2 1 Control Box Front View Fig 7 2 1 1 is the front view of the Control Box outside X Driver Y Driver Main Driver IO Ass y Rack DDC Ass y Rack Fig 7 2 1 1 ...

Page 96: ...ethod X Y Driver Board Switch Position 2 X Y Driver Rotary Switch Setting Fig 7 2 2 1 Type Rotary Switch Current X Y 2 Head 8 F 2A 4 Head 4 C 6 Head 8 F 2 5A Please note that the setting values are different according to the types Make inquiries for the setting values of the other types to the agency ...

Page 97: ...95 2 MAIN Driver Dip Switch SW1 Setting Method Main Driver Board Switch Position Dip Switch Setting Fig 7 2 2 2 Fig 7 2 2 3 S W OFF ON 8 Ο 7 Ο 6 Ο 5 Ο 4 Ο 3 Ο 2 Ο 1 Ο ...

Page 98: ...direction Check the lamp board location of the control box as in the Fig 7 2 1 1 and replace the fuse with a new one FUSE Speciﬁcations AC250V 2A FUSE Q ty 1 Fig 7 2 3 1 Even after the power switch is turned off make sure to pull off the power plug before conducting A S activities or board replacement to prevent the risk of electric shock 20mm FUSE HOLDER Insert 250V 2A Fuse ...

Page 99: ...97 7 3 System Block Diagram Small K Series Auto Embroidery Machine Fig 7 3 1 ...

Page 100: ...98 Multi K Series Auto Embroidery Machine Auto Thread Tension Control Device Attached Fig 7 3 2 ...

Page 101: ...99 Multi SB Series Auto Embroidery Machine Auto Thread Tension Control Device Attached Fig 7 3 3 ...

Page 102: ... Control Box Front View 93 Copy Memory 26 Cording Setting 67 Cut Needle Setting 68 D Data 9 Data Origin 87 Date Time 69 Date and Time Change 20 Design 26 32 43 86 Design Interval 35 Design Origin 87 Divide 40 E Edit 31 33 Emb RPM 53 Embroidery Operation Program 9 Embroidery Parameter 47 Embroidery Screen 17 Encoder 91 Encoder Set 12 Start End Filtering 51 Error Information 79 Error Messages and Ha...

Page 103: ...ion Program Installation 8 Machine Parameter 52 Machine Service 76 Machine Setting 93 Machine Test 76 Machine Update 9 MAIN Driver Dip Switch SW1 Setting Method 95 Main Shaft Motor and Others 90 Maintenance 82 Maintenance Display 56 Max RPM 53 Memo 82 Memory 10 26 91 MIC IN 3 Middle Position 63 Min RPM 53 Mirror 35 44 N Needle 57 Needle Bottom Stop 51 Needle Up Down 82 Needle Position Set 12 Needl...

Page 104: ...tus Bar 16 Stitch Edit 38 Stitch No 40 Stitch Number Initialization 69 Stop Button 2 Stop code 35 SWF installation program 8 System Block Diagram 97 System Setting 11 T The rest of the menus except design 86 Thread Sensing Sensitivity 55 Thread Sensor 78 Thread Tension 78 Thread Tension Setting 61 Tools 80 Touch Calibration 13 Trace 71 Trim Angle Offset 54 Trim by Jump Length 48 Trim by Jump Stitc...

Page 105: ... Appendix 103 RSW3 Setting Method 94 X Y Driver Rotary Switch Setting 94 Y Y 1 99 33 Y Interval 34 Y Satin 46 Y Scale 45 Z Zigzag Origin 81 Zigzag Setting 66 ...

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