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6613A — OPERATING MANUAL AND PARTS LIST

 

rev. 07/15/04

OWNER/USER RESPONSIBILITY

The owner and/or user must have a thorough understanding of 
the  manufacturer’s  operating  instructions  and  warnings  before 
using  this  jack.  Personnel  involved  in  the  use  and  operation  of 
equipment  shall  be  careful,  competent,  trained,  and  qualified 
in  the  safe  operation  of  the  equipment  and  its  proper  use  
when  servicing  motor  vehicles  and  their  components.  Warning 
information should be emphasized and understood. 
If  the  operator  is  not  fluent  in  English,  the  manufacturer’s 
instructions and warnings shall be read to and discussed with the  
operator in the operator’s native language by the purchaser/owner, 
making sure that the operator comprehends its contents.
Owner  and/or  user  must  study  and  maintain  for  future  
reference the manufacturer’s instructions. Owner and/or user is  
responsible  for  keeping  all  warning  labels  and  instruction  
manuals  legible  and  intact.  Replacement  labels  and  literature 
are available from the manufacturer.

IMPORTANT! BEFORE USING THIS JACK:

1.  Remove the threaded oil fill screw from the service jack. 
2.  Replace with threaded breather before use.

BEFORE USE

Replace oil fill screw with breather as illustrated on page 1.
Air may become trapped in the hydraulic system during transit. 
To purge air:
1.  Open release valve by turning handle counterclockwise.
2.  Pump  handle  rapidly  4  full  strokes.  This  will  expel  air  that 

may have entered hydraulic fluid passages during transit.

3.  Close  release  valve  by  rotating  handle  clockwise  and  

pump handle.

4.  If  lift  arm  raised,  jack  is  ready  for  use.  If  not,  repeat  

this procedure.

INSPECTION

Visual inspection should be made before each use of the service 
jack, checking for leaking hydraulic fluid and damaged, loose or 
missing parts. Each jack must be inspected by a manufacturer’s 
repair  facility  immediately,  if  accidentally  subjected  to  an  
abnormal load or shock. Any jack which appears to be damaged 
in  any  way,  found  to  be  badly  worn,  or  operates  abnormally 

MUST  BE  REMOVED  FROM  SERVICE

  until  necessary  repairs 

are  made  by  a  manufacturer’s  authorized  repair  facility.  It  is  
recommended  that  an  annual  inspection  of  the  jack  be  made 
by  a  manufacturer’s  authorized  repair  facility  and  that  any  
defective  parts,  decals  or  warning  labels  be  replaced  with  
manufacturer’s specified parts.
A  list  of  authorized  repair  facilities  is  available  from  the  
manufacturer.

MAINTENANCE

IMPORTANT:

  When adding or replacing hydraulic fluid, always 

use  a  quality  hydraulic  fluid.  DO  NOT  use  brake  fluid,  alcohol, 
glycerine, detergent motor oil, or dirty oil as improper fluid can 
cause serious internal damage to jack.

To add hydraulic fluid: With saddle fully lowered and jack on 
level ground, remove filler screw. Hydraulic fluid should be 
filled to level of hydraulic fluid filler screw hole. If low, add 
hydraulic fluid as needed.

Maintenance  and  Inspection:

  The  owner  and/or  user  must  

maintain  and  inspect  the  jack  in  accordance  with  the  
manufacturer’s instructions.

6613A

2 Ton Capacity Low Profile Jack with Quick Lift System

THIS OPERATING MANUAL CONTAINS IMPORTANT SAFETY INFORMATION. 
READ CAREFULLY AND UNDERSTAND ALL INFORMATION BEFORE  
OPERATING TOOL. SAVE THIS MANUAL FOR FUTURE USE.

USE ONLY ON HARD LEVEL SURFACES. 
DO  NOT  GET  UNDER  A  VEHICLE  THAT  IS  ONLY  SUPPORTED  BY  A  TROLLEY/SERVICE 

JACK–USE VEHICLE SUPPORT STANDS.
THIS  IS  A  LIFTING  DEVICE  ONLY.  DO  NOT  MOVE  OR  DOLLY  THE  VEHICLE  WHILE  ON 

THE  JACK.  IMMEDIATELY  AFTER  LIFTING  SUPPORT  THE  VEHICLE  WITH  APPROPRIATE 

MEANS.
DO  NOT  OVERLOAD.  OVERLOADING  CAN  CAUSE  DAMAGE  TO  OR  FAILURE   

OF THE JACK. 

LIFT ONLY ON AREAS OF THE VEHICLE AS SPECIFIED BY THE VEHICLE MANUFACTURER.
CENTER LOAD ON SADDLE PRIOR TO LIFTING. OFF-CENTER LOADS MAY CAUSE DAMAGE 

TO JACK, LOSS OF LOAD, PROPERTY DAMAGE, PERSONAL OR FATAL INJURY.
NO ALTERATIONS TO THE JACK SHALL BE MADE.
READ, STUDY AND UNDERSTAND THE OPERATING MANUAL PACKED WITH THIS JACK 

BEFORE OPERATING.
FAILURE TO HEED THESE WARNINGS MAY RESULT IN LOSS OF LOAD, DAMAGE TO JACK, 

AND/OR FAILURE RESULTING IN PROPERTY DAMAGE, PERSONAL OR FATAL INJURY.

FOR YOUR SAFETY AND TO PREVENT INJURY:

Use Service Jack for

lifting purposes ONLY.

Always support

vehicle with 

jack stands.

Oil fill screw to 

be removed

Oil fill hole

Breather installed

6613a_man071504en.indd   1

7/15/04   5:15:35 PM

Summary of Contents for 6613A

Page 1: ...cessary repairs are made by a manufacturer s authorized repair facility It is recommended that an annual inspection of the jack be made by a manufacturer s authorized repair facility and that any defective parts decals or warning labels be replaced with manufacturer s specified parts A list of authorized repair facilities is available from the manufacturer MAINTENANCE IMPORTANT When adding or repl...

Page 2: ...TS TO ITS CUSTOMERS THAT THE COMPANY S SUNEX TOOLS BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS Sunex International Inc will repair or replace its Sunex Tools branded products which fail to give satisfactory service due to defective workmanship or materials based upon the terms and conditions of the following described warranty plans attributed to that specific product This ...

Page 3: ...pper 1 19 RS3534 Hex Bolt M6 x 35 1 20 RS661320 Handle Lower 1 21 RS320221R Power Unit Assembly 1 RS6613A21SK Seal Kit for Power Unit Item Part No No Description Qty 22 Spring 2 23 Inspection Plate 1 24 Hex Nut 24 2 25 Shaft Arm 1 26 Bolt 2 27 Retaining Ring 25 2 28 Long Linkage 2 29 Block Linkage 1 30 Retaining Ring 10 2 31 Saddle Block 1 32 RS661332 Saddle 1 33 Linkage Axle 1 34 Washer 24 2 35 R...

Page 4: ...fluid Must be serviced by qualified service center Will not lift full height The hydraulic system is filled Open the release valve pump handle rapidly 4 Will not lift smoothly or feels spongy with air full strokes to purge air close release valve Will not lower completely Return spring is broken or Replace spring if broken Grease pivot shaft linkages binding oil all lift arm linkages Will not hold...

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