background image

 
 

 
 

 

Assembly Instructions and Spare Parts List

 

 
 

Plastic refuse containers 

 

MGB 1100 RD (B) 

 

Stand: 17.10.2005 

 

 

 

 

 

Summary of Contents for MGB 1100 RD

Page 1: ...Assembly Instructions and Spare Parts List Plastic refuse containers MGB 1100 RD B Stand 17 10 2005 ...

Page 2: ...ndles 9 1 6 Lifting trunnions 10 1 7 Water drainage 11 1 8 Lid arrest 12 1 9 Lid assembbly 13 1 9 1 Lid bearing and leg spring 13 1 9 2 Lid trunnion 15 2 LID SPECIFIC ASSEMBLY INSTRUCTIONS 15 2 1 Domed lid with child safety device 15 2 1 1 Rubber hand guard and child safety device on the lid 15 2 1 2 Gravity boxes inside the body 17 2 1 3 Operational check of child safety device 18 2 2 Domed lid w...

Page 3: ...Assembly Instructions MGB 1100 RD B 3 22 2 3 1 1 Assembling the rubber hand guard 20 2 3 1 2 Lid assembly 21 2 3 2 Rear lid in lid 22 2 3 2 1 Assembling the lid 22 ANNEX SPARE PARTS LIST ...

Page 4: ... 1 Wheel type The containers are optionally fitted with either 2 castors with central brake Pos 2 or 2 castors with foot brake not shown and 2 castors without brake Pos 1 1 2 Wheel fastening screws All screws are to be tightened with a max tightening torque of 12 Nm Left 1 2 Right ...

Page 5: ...he brake shaft to the container in such a way that the retaining washer and the plain washer are located on the inner side of the wall between the outer screw tubes Slide the support Pos 20 onto the break shaft Insert the locking rod Pos 24 into the foot pedal and from below into the case of the lock The lock bolt must be open while inserting the locking rod Plug the foot pedal Pos 21 onto the bra...

Page 6: ...g Insert both parts into the lock plate of the handle and put the free spring blade on the spring support see fig Slide on the lock cover Pos 13 until it catches audibly and then screw together Pos 16 Fasten the grab handle Pos 12 with screws Pos 10 to the right wall of the container Mount the locking rod according to chapter 1 3 prior to that the foot pedal must be removed 17 16 13 10 14 15 12 ...

Page 7: ...emove the Phillips head screws Pos 16 Then press a medium sized slotted screwdriver into the joint between cover and handle see arrows and push the cover forward until you hear it disengage After the lock cover has disengaged it can be pulled off towards the front 2x16 13 12 ...

Page 8: ...bly Instructions MGB 1100 RD B 8 22 1 4 2 Grab handle without lock Fasten the grab handle without lock Pos 11 to the left side of the container with screws Pos 10 Please mind the master gauge for holes 11 10 ...

Page 9: ...Instructions MGB 1100 RD B 9 22 1 5 Easy grip handles The handles Pos 29 are knocked into the handle pockets on the body from below with a hammer as shown in the drawing Make sure the handles engage properly 29 ...

Page 10: ... trunnion Pos 8 or 9 Push the lifting trunnion with the bevelled surface underneath the container rim and fasten it with screws Pos 10 from inside Please mind the master gauge for holes The drawing below shows the right hand lifting trunnion Pos 8 The left hand lifting trunnion Pos 9 is mirror inverted 25 8 10 ...

Page 11: ...Assembly Instructions MGB 1100 RD B 11 22 1 7 Water drainage Put the seal ring Pos 7 on the drainage plug Pos 6 and then screw the plug into the water drainage hole in the bottom of the container 7 6 ...

Page 12: ...8 Lid arrest Remove lid from body and fasten one arrest spring Pos 47 on each side with 2 screws Pos 46 Reassemble the lid In case the lid fails to catch bend the spring slightly outwards with a screwdriver 46 47 Bending direction for adjustment ...

Page 13: ...ring Assemble the lid bearing Pos 50 with screws Pos 10 as shown in the figure below Then hang the leg spring Pos 57 into the designated drill hole in the lid bearing Pull the spring in front of the lifting trunnion by using the designated handle The spring is thus pretensioned 4x10 50 57 ...

Page 14: ... towards the front of the container Hang the spring into the retaining plate by using the handle The spring is thus pretensioned at the lid Place the lid on the lid bearing and screw them together with a plain washer Pos 34 and PT screw Pos 10 Then put on the cover cap Pos 35 To ensure the lid functions properly open and close the lid once 35 10 34 2x54 52 ...

Page 15: ...sembly instructions 2 1 Domed lid with child safety device 2 1 1 Rubber hand guard and child safety device on the lid For assembling the child safety device and the rubber hand guard remove the lid and put it upside down Mount the guide shaft Pos 60 and the spring Pos 61 as shown in the figure below Plug the push button Pos 62 on the guide shaft from outside until it catches audibly 3x46 45 ...

Page 16: ...Assembly Instructions MGB 1100 RD B 16 22 62 63 60 64 66 65 61 A B ...

Page 17: ...before mounting the hand guard Pos 65 Then fasten the rubber hand guard to the lid with screws Pos 66 Start of with the middle screw which centres the hand guard The tightening torque must not be more than 2 Nm Check the function of guide shafts and rods by pushing both buttons 2 1 2 Gravity boxes inside the body For assembly place the gravity box outside the body Pos 48 slide the catch through th...

Page 18: ...position the lid must open freely When closing it must be stopped by the catches of the gravity boxes The space of the safety opening position must be at least 181 mm wide The lid should close only when both buttons are pushed at the same time Figure 18 1 shows the rod arresting on the catch of the right gravity box Figure 18 2 shows the space required between rod and catch of gravity box to close...

Page 19: ...automatic lock Disassembly and assembly of Lock cap Pos 67 and lock part Pos 68 see fig 19 1 and 19 2 Gravity box Pos 70 and guide piece Pos 69 see fig 19 3 and 19 4 Additionally a retaining plate is riveted See fig 19 5 and 19 6 Fig 19 1 Fig 19 2 Fig 19 3 Fig 19 4 Fig 19 5 Fig 19 6 67 68 69 70 76 77 ...

Page 20: ... 2 3 1 1 Assembling the rubber hand guard Plug the mounting holes of the rubber hand guard Pos 70 on the corresponding pins on the lower part of the lid Start with the middle pin that centres hand guard and lid Pos 71 Then press the starlock washers Pos 72 on the pins with a mounting device 72 70 71 ...

Page 21: ...embly Put the hinge shells Pos 73 on top of the lid and fasten with screws Pos 10 from underneath Then hold the lid in lid Pos 71 over the hinge shells Plug the hinge pins Pos 74 through the lid hinged in the hinge shells until they catch audibly 74 73 10 71 ...

Page 22: ...2 1 Lid assembly Put the hinge shells Pos 73 on top of the lid and fasten with screws Pos 10 from underneath Then hold the lid in lid Pos 75 over the hinge shells Plug the hinge pins Pos 74 through the lid hinged in the hinge shells until they catch audibly 74 75 73 10 ...

Reviews: