Sullair TSR20 User Manual Download

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Failure to follow the instructions

and procedures in this manual or,

misuse of this equipment will

VOID its warranty!

WARRANTY NOTICE

PART NUMBER:

KEEP FOR
FUTURE
REFERENCE

USER MANUAL

SULLAIR CORPORATION

The information in this manual is current

as of its publication date, and applies to

compressor

serial number

and all subsequent serial numbers.

02250178-398 R00

200809300000

NDUSTRIAL

OMPRESSOR

TSR32

ARIABLE

PEED

RIVE

& F

IXED

PEED

RIVE

Summary of Contents for TSR20

Page 1: ...Y NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER MANUAL SULLAIR CORPORATION The information in this manual is current as of its publication date and applies to compressor serial number and all subs...

Page 2: ...City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation These seminars are r...

Page 3: ...ING 9 1 10 ENTRAPMENT 11 2 1 INTRODUCTION 11 2 2 COMPRESSOR COMPONENT DESCRIPTION 15 2 3 COMPRESSOR COOLING AND AL DESCRIPTION 15 2 4 COMPRESSOR DISCHARGE SYST 15 2 5 VSD CONTROL SYSTEM 18 2 6 FIXED S...

Page 4: ...4 4 6 FLUID LEVEL CHECK 35 4 7 ELECTRICAL PREPARATION 36 4 8 MOTOR ROTATION DIRECTION CHECK 37 5 1 ROUTINE OPERATION SETUP 39 6 1 GENERAL 39 6 2 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 39 6 3...

Page 5: ...rein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors 1 2 PERSONAL PROTECTIVE EQUIPMENT A Prior to installing or operating the co...

Page 6: ...including air line anti icer system antifreeze compound or fluid film to accumulate on under or around acoustical mate rial or on any external surfaces of the air com pressor Wipe down using an aqueo...

Page 7: ...codes or regula tions B DO NOT use air line anti icer systems in air lines supplying respirators or other breathing air utili zation equipment and DO NOT discharge air from these systems into unventi...

Page 8: ...otating machinery and prior to handling any ungrounded conductors 1 9 LIFTING A If the compressor is provided with a lifting bail then lift by the bail provided If no bail is provided then lift by sli...

Page 9: ...a cles at floor level and transport and corner at minimum practical speeds N Make sure pallet mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklift o...

Page 10: ...NOTES 10...

Page 11: ...directly with the air as the rotors turn which compresses the air The fluid flow has three basic functions 1 As a coolant it controls the air temperature rise normally associated with the heat of comp...

Page 12: ...TSR32 USER MANUAL R00 SECTION 2 12 Figure 2 1 Sullair TSR 32 Rotary Screw Air Compressor Air Cooled VSD...

Page 13: ...SECTION 2 TSR32 USER MANUAL R00 13 Figure 2 2 Sullair TSR 32 Rotary Screw Air Compressor Air Cooled Fixed Speed...

Page 14: ...TO FLUID COOLER CC FROM FLUID COOLER DD TO UNIT INJECTION BLOCK EE TO AFTERCOOLER FF FROM AFTERCOOLER GG AIR SUPPLY OUTLET HH MOISTURE DRAIN OUTLET 1 FLUID FILTER 2 FLUID STOP VALVE 3 MINIMUM PRESSUR...

Page 15: ...amount of fluid remaining in the compressed air collects on the surface of the separator elements as the air flows through the separators Two return lines or scavenge tube lead from the bottom of the...

Page 16: ...solenoid valve opens feeding air pressure to the spiral valve actuator This in turn expands the diaphragm and engages the pinion mounted on the spiral valve shaft assembly resulting in a rotary motio...

Page 17: ...SECTION 2 TSR32 USER MANUAL R00 17...

Page 18: ...tor for the spiral valve gradually opens apply ing air pressure to the spiral valve actuator Air pressure at the actuator expands the diaphragm The rack in turn engages with the pinion mounted on the...

Page 19: ...be disabled in the Supervisor modulation is disabled the unload pressure must be reset to the rated load pressure of the machine For example an L model rated for 100 psig full load operation and 110 p...

Page 20: ...TSR32 USER MANUAL R00 SECTION 2 20 Figure 2 6 TSR 32 Piping and Instrumentation VSD 02250177 348 R01...

Page 21: ...ELEMENT SECONDARY SEPARATOR 22 250034 123 1 ELEMENT PRIMARY SEPARATOR 23 02250117 009 2 GAUGE PRESSURE PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR 28 02250097 611 2 GLASS FLUI...

Page 22: ...TSR32 USER MANUAL R00 SECTION 2 22 Figure 2 7 TSR 32 Piping and Instrumentation Fixed Speed 02250177 349 R01...

Page 23: ...4 129 1 ELEMENT SECONDARY SEPARATOR 22 250034 123 1 ELEMENT PRIMARY SEPARATOR 23 02250117 009 2 GAUGE PRESSURE PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR 28 02250097 611 2 GL...

Page 24: ...NOTES 24...

Page 25: ...0 MOTOR TEFC HZ VOLTAGE 460 60 DRIVE AMP RATING 385A WEIGHT lbs 19 900 LENGTH in 220 WIDTH in 84 HEIGHT in 104 COMPRESSOR TSR 32 Type Rotary Screw Standard Operating Pressure 100 psig 7 bar 125 psig 9...

Page 26: ...oam ing filter plugging or orifice line obstruc tion CAUTION Do not mix different types of lubricants Mixing lubricants can cause malfunctions or compressor damage will void the com 1 Fluid Fill Port...

Page 27: ...NOTES 27...

Page 28: ...TSR32 USER MANUAL R00 SECTION 3 28 02250175 423 R01...

Page 29: ...SECTION 3 TSR32 USER MANUAL R00 29 02250177 017 R01...

Page 30: ...TSR32 USER MANUAL R00 SECTION 3 30 Figure 3 4 Wiring 02250177 397 R00...

Page 31: ...SECTION 3 TSR32 USER MANUAL R00 31 02250177 398 R00...

Page 32: ...NOTES 32...

Page 33: ...mponents faces absorb sound and reduce ambient noise levels Hard surfaces reflect noise and have little effect on ambient noise lev els 4 2 VENTILATION AND COOLING AIR COOLED COMPRESSORS clearance aro...

Page 34: ...iver Compressors have built in aftercoolers and are equipped with a condensate drain located next to the air outlet connection A drain line should be installed to remove the condensate which builds up...

Page 35: ...from a suitable electrical power source is critical because voltage drops can adversely effect the performance of the compressor Refer to Table 4 2 Motor Wiring Basic Data Parallel feeder cable connec...

Page 36: ...once quickly and in succession the START and STOP pads This action will bump start the motor When looking from the motor end opposite the compressor unit the shaft should turn clockwise If reverse ro...

Page 37: ...6 8 Troubleshooting Introduction on page 43 under EXCESSIVE COMPRESSOR FLUID CONSUMPTION for a probable cause and corrective action After a routine start observe the controller display for the proper...

Page 38: ...0XH 175 PSIG TSR32_300L 100 PSIG TSR32_300H 125 PSIG TSR32_300HH 150 PSIG TSR32_300XH 175 PSIG Cooling Air Press Trans 250PSI P1 Max Maximum discharge pressure KT Fluid No Water Switch No Oil Switch N...

Page 39: ...d Piping System 2 Replace the fluid filter element 6 4 FLUID MAINTENANCE Drain the receiver tank and change the compressor fluid using instructions shown in the Lubrication Guide 6 5 FILTER MAINTENANC...

Page 40: ...ELEMENT REPLACEMENT Element replacement is performed by reversing the removal instructions Make sure that the element is fully seated into the housing 6 7 SEPARATOR MAINTENANCE Replace the separator...

Page 41: ...ssor 11 Check the return line strainer before re start ing the compressor If needed either clean or replace the strainer FLUID RETURN SIGHT GLASS MAINTENANCE Refer to Figure 6 4 The fluid return sight...

Page 42: ...406480 or order repair kit 250031 271 Figure 6 4 Fluid Return Sight Glass 1 Tube Connectors 2 Filter Assembly I 3 Sight Glass Orifice Block 4 Secondary Element orifice 03 5 Primary Element orifice 09...

Page 43: ...ng element from the coupling jaws 5 Install the new element by wrapping it around the jaws engaging the cogs on the element into the jaws 6 Reinstall the outer sleeve and secure by tightening the two...

Page 44: ...ar for integrated coolers 50 psig 3 4 bar for remote coolers when maximum operating pressure is reached Repair if defective Open or shorted P1 P2 P3 or P4 sensor message replace sensor indicated Opera...

Page 45: ...place if necessary kit available Ruptured Sullicon control diaphragm Replace Plugged control line filter Clean or repair if necessary Excessive Fluid Consumption Clogged return line strainer or orific...

Page 46: ...NOTES 46...

Page 47: ...NOTES 47...

Page 48: ...sors LTD Princes Highway Hallam Victoria 3803 Australia Telephone 61 3 9703 8000 Fax 61 3 9703 8053 www championcompressors com au SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indian...

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